SAE ARP 9013 3-2005 Statistical Product Acceptance Requirements Using Process Control Methods《使用过程控制法的统计产品验收要求》.pdf
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1、 AEROSPACE RECOMMENDED PRACTICE Statistical Product Acceptance Requirements Using Process Control Methods SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and i
2、ts applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comme
3、nts and suggestions. Copyright 2005 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of S
4、AE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA) Fax: 724-776-0790 Email: custsvcsae.org SAE WEB ADDRESS: http:/www.sae.org Issued 2005-10 ARP9013/3 FOREWORD To assure customer satisfaction, aerospace industry organizations shall produce, and c
5、ontinually improve, safe, reliable products that meet or exceed customer and regulatory authority requirements. The globalization of the aerospace industry, and the resulting diversity of regional/national requirements and expectations, has complicated this objective. End-product organizations face
6、the challenge of assuring the quality of, and integrating, product purchased from suppliers throughout the world and at all levels within the supply chain. Aerospace suppliers and processors face the challenge of delivering product to multiple customers having varying quality expectations and requir
7、ements. The aerospace industry established the International Aerospace Quality Group (IAQG) for the purpose of achieving significant improvements in quality and safety, and reductions in cost, throughout the value stream. This organization includes representation from aerospace companies in the Amer
8、icas, Asia/Pacific, and Europe. This recommended practice has been prepared by the Americas Aerospace Quality Group (AAQG). This document standardizes, to the greatest extent possible, the requirements on product acceptance using process control and monitoring techniques in the aerospace industry. S
9、AE ARP9013/3 - 2 - TABLE OF CONTENTS FOREWORD.1 1. SCOPE 3 1.1 Purpose3 1.2 Field of Application.3 2. REFERENCES.3 2.1 Applicable Documents .3 2.2 Definitions 4 3. REQUIREMENTS 4 3.1 Data4 3.2 General Conditions 4 3.3 Statistical Stability and Process Control.5 3.4 Capability .6 3.5 Process Monitori
10、ng Frequency 8 3.6 Recall System 8 3.7 Limiting Measurement and Recording Errors.8 3.8 Evaluating Effects of Corrective Actions 8 3.9 Correlation Studies and Experimentation.8 APPENDIX A GUIDELINES AND RECOMMENDATIONS FOR SUCCESSFUL IMPLEMENTATION9 APPENDIX B CONFIDENCE INTERVALS AROUND CPK FOR A NO
11、RMALLY DISTRIBUTED PROCESS.12 SAE ARP9013/3 - 3 - 1. SCOPE: 1.1 Purpose: ARP9013/3 recommended practice specifies a product acceptance system using process control methods. Its purpose is to assure conformance for specified characteristics. Use of process control techniques for product acceptance re
12、quires maintaining process stability and capability. A stable and capable process is the best assurance of conforming hardware for the customer. There can be lower inspection costs associated with a process control acceptance approach. 1.2 Field of Application: These methods can be used for product
13、acceptance when the process is well understood and stability is monitored. The rules provided herein ensure protection for the customer in the event that a deterioration in process stability or capability occur; and an incentive to reduce inspection costs by means of process controls to consistently
14、 achieve good quality. 2. REFERENCES: 2.1 Applicable Documents: The following publications form a part of this recommended practice to the extent specified herein. The latest issue of SAE publications shall apply. The applicable issue of other publications shall be the issue in effect on the date of
15、 the purchase order. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 2.1.1 SAE Publications: Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (
16、outside USA), www.sae.org. ARP9013 Statistical Product Acceptance Requirements AS9100 Quality Systems - Aerospace - Model for Quality Assurance in Design, Development, Production, Installation and Servicing AS9103 Variation Management of Key Characteristics 2.1.2 ANSI/ASQC Publications: Available fr
17、om the American Society for Quality (ASQ), 600 North Plankinton Avenue, Milwaukee, WI 53203, Tel: 800-248-1946 or 414-272-8575, www.asq.org. ANSI/ASQC B1 Guide for Quality Control Charts ANSI/ASQC B2 Control Chart Method of Analyzing Data ANSI/ASQC B3 Control Chart Method of Controlling Quality Duri
18、ng Production SAE ARP9013/3 - 4 - 2.2 Definitions: See ARP9013 paragraph 2.3. 3. REQUIREMENTS: Applicable requirements defined in ARP9013 shall be followed when using this specification. This ARP9013/3 recommended practice provides additional requirements for accepting products based on process cont
19、rols. Where statistical process control (SPC) tools are used to meet these requirements, all requirements of ANSI/ASQC B1 (Guide for Quality Control Charts), B2 (Control Chart Method of Analyzing Data) and B3 (Control Chart Method of Controlling Quality During Production) shall be satisfied. 3.1 Dat
20、a: Some regulatory agencies require that data of a quantitative nature shall be available that is sufficiently correlated with the acceptance criteria. If attribute data is allowed, the data shall show sufficient ability to predict the acceptability of affected characteristics. See Appendix A for gu
21、idance. 3.2 General Conditions: The following shall be in place at the organizations process site: 3.2.1 Measurement Systems: See ARP9013 paragraph 3.6. 3.2.2 Training Program: Training shall be required as stated in ARP9013 paragraph 3.1. Additional training for process control techniques shall ass
22、ure the operators understanding of (a) the use and interpretation of all relevant process control tools; and (b) the appropriate and timely corrective action required when any process control requirement is violated. 3.2.3 Process Control Points: Material and product control between process control
23、points, shall be adequate to maintain conformance of the characteristics specified as process control characteristics. The organization shall be responsible for conformance of all characteristics between the last process control point and shipping to the customer. 3.2.4 Process Control Acceptance Pl
24、ans and Records: Requirements for statistical product acceptance plans and records shall apply, see ARP9013 paragraph 3.8. See AS9103 for further recommendations. 3.2.5 Unbiased Sampling: See ARP9013 paragraph 3.4. SAE ARP9013/3 - 5 - 3.2.6 Time or Production Ordered Sequence: Any samples used for p
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