ASTM F1193-2018 Standard Practice for Quality Manufacture and Construction of Amusement Rides and Devices.pdf

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1、Designation: F1193 17F1193 18Standard Practice forQuality, Manufacture, and Construction of AmusementRides and Devices1This standard is issued under the fixed designation F1193; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the y

2、ear of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice establishes the minimum requirements for a quality assurance program and the manufacturing of amu

3、sementrides and devices (including major modifications).1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibilityof the user of this standard to establish appropriate safety, health, and environmental practices and determine t

4、he applicability ofregulatory limitations prior to use.1.3 This international standard was developed in accordance with internationally recognized principles on standardizationestablished in the Decision on Principles for the Development of International Standards, Guides and Recommendations issuedb

5、y the World Trade Organization Technical Barriers to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:2E543 Specification for Agencies Performing Nondestructive TestingF770 Practice for Ownership, Operation, Maintenance, and Inspection of Amusement Rides and DevicesF1950 Specification

6、 for Physical Information to be Transferred With Used Amusement Rides and Devices (Withdrawn 2008)3F2291 Practice for Design of Amusement Rides and Devices2.2 AWS Standards:4As applicable.2.3 ASME Standards:5As applicable.2.4 ASNT Document:6Recommended Practice SNT-TC-1A Personnel Qualification and

7、Certification in Nondestructive Testing3. Significance and Use3.1 The purpose of this practice is to provide the minimum manufacturing requirements for amusement rides and devices andto provide the minimum requirements for a written quality assurance program for an amusement ride or device manufactu

8、rer, orcomponent supplier. This is not intended to include suppliers of off-the-shelf components (for example, fasteners, electrical wire).4. Drawing Control Procedure4.1 A procedure shall be in effect so that appropriate manufacturing drawings, their engineering revisions, and relateddocuments are

9、utilized.1 This practice is under the jurisdiction of ASTM Committee F24 on Amusement Rides and Devices and is the direct responsibility of Subcommittee F24.24 on Designand Manufacture.Current edition approved Oct. 1, 2017May 15, 2018. Published October 2017May 2018. Originally approved in 1988. Las

10、t previous edition approved in 20162017 asF1193 16.F1193 17. DOI: 10.1520/F1193-17.10.1520/F1193-18.2 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Doc

11、ument Summary page on the ASTM website.3 The last approved version of this historical standard is referenced on www.astm.org.4 Available from The American Welding Society (AWS), 550 NW LeJeune Rd., Miami, FL 33126.5 Available from American Society of Mechanical Engineers (ASME), ASME International H

12、eadquarters, Three Park Ave., New York, NY 10016-5990.6 Available from The American Society for Nondestructive Testing (ASNT), P.O. Box 28518, 1711 Arlingate Ln., Columbus, OH 43228-0518.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication

13、of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be consider

14、ed the official document.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States15. Material and Component Control Procedure5.1 Aprocedure shall be in effect so that materials, processes, and components, including raw materials, are in accord

15、ance withthe engineering specifications.5.1.1 This procedure shall provide the purchasing agent with all the information required to order appropriate material.5.1.2 A receiving procedure shall be in effect so that incoming material and components are checked against the purchasingspecifications.5.1

16、.3 A procedure shall be in effect so that material in stock can be properly identified for future use.5.1.4 Documentation on any material, process, or components certified shall be filed for reference.6. Manufacturing6.1 Amusement ride and device components and systems shall be manufactured and asse

17、mbled in accordance with thedesigner/engineer specified criteria.6.2 Changes to the designer/engineer specified criteria shall be documented and approved by the designer/engineer or a qualifiedengineer before components, subassemblies, or systems are placed into use.6.3 Quality Assurance Program:6.3

18、.1 The manufacturer of an amusement ride or device shall have a written quality assurance program as specified in PracticeF1193 for use in conjunction with the design, manufacture, construction, modification, or reconditioning of the amusement rideor device.6.3.2 Quality assurance documents, that is

19、, material certifications, test reports, and inspection reports, shall be retained for aperiod of time as deemed appropriate by the manufacturers.4. Inspection Quality Assurance Program4.1 The manufacturer of an amusement ride or device shall have a written quality assurance program as specified in

20、PracticeF1193 for use in conjunction with the design, manufacture, construction, modification, or reconditioning of the amusement rideor device.4.2 Quality assurance documents, that is, material certifications, test reports, and inspection reports, shall be retained for aperiod of time as deemed app

21、ropriate by the manufacturers.4.3 Drawing Control ProcedureAprocedure shall be in effect so that appropriate inspections are made on manufactured partsand subassemblies, for conformance with the designer/engineer specified criteria.manufacturing drawings, their engineeringrevisions, and related docu

22、ments are utilized.4.4 A procedure shall be in effect so that appropriate inspections are made on purchased components.Material and ComponentControl Procedure:4.4.1 A procedure shall be in effect so that materials, processes, and components, including raw materials, are in accordancewith the enginee

23、ring specifications.4.4.1.1 This procedure shall provide the purchasing agent with all the information required to order appropriate material.4.4.1.2 A receiving procedure shall be in effect so that incoming material and components are checked against the purchasingspecifications.4.4.2 A procedure s

24、hall be in effect so that appropriate inspections are made on purchased components.4.4.3 A procedure shall be in effect so that material in stock can be properly identified for future use.4.4.4 Documentation on any material, process, or components certified shall be filed for reference.7.3 A procedu

25、re shall be in effect so that completed subassemblies, or where practical, the assembled amusement rides ordevices are inspected prior to delivery.4.5 Non-conforming components found in 7.1, 7.2, or 7.3 shall be identified and evaluated. Disposition of the non-conformingcomponents shall be one of th

26、e following:Manufacturing:7.4.1 The non-conforming component shall be scrapped or rejected, or7.4.2 The non-conforming component shall be altered such that it cannot be used in the specific intended application for thecomponent, or7.4.3 The non-conforming component shall be reworked to bring it into

27、 compliance and re-inspected in conformance with 7.1,7.2, or 7.3 of this practice.4.5.1 The design of the non-conforming component shall be re-evaluated Amusement ride and device components and systemsshall be manufactured and assembled in accordance with 6.2 of this practice, and the drawing or doc

28、umentation shall be modifiedor created to allow the component to be used as is.the designer/engineer specified criteria.4.5.1.1 A procedure shall be in effect so that appropriate inspections are made on manufactured parts and subassemblies, forconformance with the designer/engineer specified criteri

29、a.4.5.1.2 A procedure shall be in effect so that completed subassemblies, or where practical, the assembled amusement rides ordevices are inspected prior to delivery.F1193 1824.5.1.3 Changes to the designer/engineer specified criteria shall be documented and approved by the designer/engineer or aqua

30、lified engineer before components, subassemblies, or systems are placed into use.4.5.1.4 Non-conforming components found in 4.5.1.1, 4.5.1.2, or 4.4.2 shall be identified and evaluated. Disposition of thenon-conforming components shall be one of the following:(1) The non-conforming component shall b

31、e scrapped or rejected.(2) The non-conforming component shall be altered such that it cannot be used in the specific intended application for thecomponent.(3) The non-conforming component shall be reworked to bring it into compliance and re-inspected in conformance with4.5.1.1, 4.5.1.2, or 4.4.2 of

32、this practice.(4) The design of the non-conforming component shall be re-evaluated in accordance with 4.5.3 of this practice, and thedrawing or documentation shall be modified or created to allow the component to be used as is.4.5.1.5 Welding and welding procedures shall be in accordance with the ap

33、propriate American Welding Society (ANSI.AWSD1 specification) or the American Society of Mechanical Engineers, or other equivalent standard, and be performed byappropriately certified or qualified welders as required by the standard.(1) Documentation for certified or qualified welders shall be maint

34、ained.4.5.2 CertificationBefore a manufacturer ships an amusement ride or device, the manufacturer shall generate a documentcertifying that the amusement ride or device is in compliance with Practice F1193. This certification shall be retained with otherquality assurance documents for the amusement

35、ride or device. When requested by an amusement ride or device-certifyingauthority, purchaser, or owner, the manufacturer shall provide a copy of this certification document.8. Welding8.1 Welding and welding procedures shall be in accordance with the appropriate American Welding Society (ANSI.AWS D1s

36、pecification) or the American Society of Mechanical Engineers, or other equivalent standard, and be performed by appropriatelycertified or qualified welders as required by the standard.8.2 Documentation for certified or qualified welders shall be maintained.9. Certification9.1 Before a manufacturer

37、ships an amusement ride or device, the manufacturer shall generate a document certifying that theamusement ride or device is in compliance with Practice F1193. This certification shall be retained with other quality assurancedocuments for the amusement ride or device. When requested by an amusement

38、ride or device-certifying authority, purchaser, orowner, the manufacturer shall provide a copy of this certification document.5. Information RequirementsInstallation and Commissioning10.1 The information given in 10.2 and 10.310.15.3 shall be included, where applicable, on the information plate as s

39、pecifiedin 10.2, and in the documented operating and maintenance instructions to be furnished by the manufacturer or seller at the timeof sale of each amusement ride or device.5.1 Information PlateDevelopmental Testing RequirementsA manufacturer-issued information plate, printed in English,shall be

40、permanently affixed to the Where applicable, as determined by the manufacturer/designer, the following test proceduresshall be developed and performed on a prototype amusement ride or device in a visible location, and shall be designed to remainlegible for the expected life of the order that the man

41、ufacturer/designer may determine the appropriateness for use, of not only theparts, but the entire system of a newly designed ride or device. The plate shall include, but not be restricted to, all applicable itemslisted in 10.2 10.2.8.10.2.1 Ride Serial NumberA manufacturer-issued unique identifying

42、 number or code affixed to the ride in a permanentfashion.10.2.2 Ride Name and ManufacturerA manufacturer-issued unique identifying ride name, including the name of themanufacturer by city, state, and country.10.2.3 Ride Model NumberA manufacturer-issued unique identifying number or code assigned to

43、 each manufactured type ofride having the same structural design or components.10.2.4 Date of ManufactureThe date (month and year) determined by the manufacturer that the given ride or device met hisrequired construction specifications.10.2.5 Ride SpeedMaximum and minimum revolutions or distance per

44、 unit of time, as applicable.5.1.1 Direction of TravelProcedures to Verify Maximum Safe Design Loads: When the proper direction of travel is essentialto the design operation of the ride, the manufacturer shall designate the direction of travel, including reference point for thisdesignation.5.1.1.1 P

45、rocedures to verify such design characteristics as relevant deflections, loads, and forces that are placed on both theequipment and the passengers during operation of the ride or device,5.1.1.2 A procedure to determine operational limits and restart criteria due to environmental conditions,F1193 183

46、5.1.1.3 Procedures to allow the manufacturer to determine such factors as component variability and certification requirementsof components, and5.1.1.4 Any other procedures necessary to demonstrate a ride or devices appropriateness for its intended use.10.2.7 Passenger Capacity by WeightMaximum tota

47、l passenger weight per passenger position and per ride.10.2.8 Passenger Capacity by NumberMaximum total number of adult or child passengers per passenger position and perride.10.3 Ride DurationThe actual time the ride is in operation or a passenger is exposed to the elements of the ride functions,in

48、cluding passenger restrictions to maximum exposure time, shall be included.10.4 Recommended Balance of Passenger Loading or UnloadingWhen passenger distribution is essential to the properoperation of the ride or device, the appropriate loading and unloading procedure with respect to weight distribut

49、ion shall beprovided.10.5 Environmental RestrictionsRecommendations for operational restrictions relating to environmental conditions such as,but not limited to, wind, rain, salt corrosion, and extreme heat or cold.10.6 Recommended Passenger RestrictionsWhere applicable, any recommended passenger limitations such as, but not limitedto, height passenger placement, or any other appropriate restrictions.10.7 Electrical Power RequirementsTotal electrical power required to properly operate the ride or device designated in watts,volts, and frequency, including m