ASTM E2672-2009 Standard Practice for Identification and Categorization of Tooling《加工工具的鉴定和分类用标准实施规程》.pdf

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1、Designation: E2672 09Standard Practice forIdentification and Categorization of Tooling1This standard is issued under the fixed designation E2672; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number i

2、n parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice describes the differentiation, identification,and categorization criteria for tooling, both unique and moregeneral in nature. The

3、 physical markings should allow for oneor more of the following to be ascertained: part number, serialnumber, ownership, revision, or symbology, or combinationthereof.1.2 Definitions for the unique subcategories that make upthe tooling family will be described. These subcategories helpto differentia

4、te tooling categories for use in identification,control, and record keeping.1.3 This practice is intended to be applicable and appropri-ate for all entities that hold tooling regardless of ownership oracquisition methodology. This practice further provides thedetailed information to provide the flex

5、ibility of commonnomenclature, identification, and tracking of unique tooling.1.4 Items not covered but defined by this practice include,but are not limited to: consumable property, special testequipment (STE), plant equipment, general or special machin-ery equipment, and expendable tools.1.5 This s

6、tandard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.

7、1 ASTM Standards:2E2135 Terminology for Property and Asset ManagementE2279 Practice for Establishing the Guiding Principles ofProperty Management3. Terminology3.1 DefinitionsIn addition to the below definitions, alsoreference Terminology E2135.3.1.1 unique tooling, nitems that are custom made and ar

8、eof such a specialized nature that without substantial modifica-tion or alteration their use is limited to the development orproduction of particular supplies/product or parts thereof, orperforming particular services; often are accountable andreportable property to a customer contract or would be c

9、apitalassets when company owned and over the established entitycapital threshold; also known as special tooling.3.1.2 Other tooling types:3.1.3.1 expendable (tools), nproperty that can be con-sumed or become scrap as a result of intended use like drillbits.3.1.3.2 hand tools, ntools that are smaller

10、 in size, com-mercial off-the-shelf products typically stored and controlledby the mechanic/technician that the individual deploys asnecessary, often without other administrative controls: ham-mers, screwdrivers, wrenches, planers, rake, shovels, and soforth; may be powered by hand, battery, electri

11、city, etc.3.1.3.3 machined tools, nbrake dies, joggle dies, joggleblocks, etc., which are usually considered part of or anaccessory of the actual machine and not special to one peculiarproduct.3.1.3.4 standard tooling, ncommercial off-the-shelf prod-ucts for use in the manufacturing process (for exa

12、mple, drills,reamers, power saws, riveting tools, etc.); tooling that is oftenpooled and issued as required for the manufacturing process.3.2 Definitions of Terms Specific to This Standard:3.2.1 installation kit tools, ninstallation-type tools that areusually delivered with the product to the custom

13、er; typicallyconsidered issued material or components of the installationkit.3.2.2 manufacturing/shop aids, nan aid made for themanufacturing process that is used to assist in the drilling,layout, and positioning of a part (for example, shim, plate,etc.); items of benefit to the mechanic/technician

14、that aretypically not called out in the manufacturing specifications.3.2.3 tool number, nprimary identifier/part number,which often matches the part number or product number forwhich it is used to make.3.2.4 tool serial, nnumerical unique identifier assigned inthe manufacturing process of the tool,

15、which becomes amanufacturers serial number.1This practice is under the jurisdiction of ASTM Committee E53 on PropertyManagement Systems and is the direct responsibility of Subcommittee E53.01 onProcess Management.Current edition approved Dec. 1, 2009. Published March 2010. DOI: 10.1520/E2672-09.2For

16、 referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700

17、, West Conshohocken, PA 19428-2959, United States.3.2.5 tool series/multi, nnumerical series used to identifythe manufacturing batch or sequence from which this tool wasmade from; and multi represents the unique line number countof a tool made within a certain series.3.2.6 tool symbols, nalpha chara

18、cters that create symbolsused to identify a family or a specific type of unique tool thatan organization or industry can use to associate like uniquetools (for example, “AJ” equals an assembly jig tool, “DT”equals a drill template tool, etc.).3.2.6.1 DiscussionSee Appendix X1 for a partial list ofpu

19、blished unique tool common symbols.4. Significance and Use4.1 The categorization and identification of tooling has awide range of advantages to assist in maintaining an uninter-rupted, productive, and cohesive business practice. Theseinclude, but are not limited to, identifying operation criticalite

20、ms, increasing tool utilization, and helping to allocateresources and manage production.4.2 Tooling has a wide range of applications. This practiceis intended to clarify the differences between the differentgroups of tooling and provide identification symbolism forstandard communication across indus

21、tries.4.3 The identification of unique tooling reflected in thispractice will provide inclusive and comparative insight into theavailability regardless of ownership or acquisition methodol-ogy, tooling type, specifics of its internal assignment and use,or possible future requirements. This identific

22、ation combina-tion allows the shop floor to identify readily the family of toolsrequired in the manufacturing process and recall readily thecorrect tool for usage.5. Categorization, Identification, and Control of Tooling5.1 The following criteria constitute characteristics thatdistinguish and differ

23、entiate ordinary tooling from uniquetooling:Unique tooling is specialized in nature,Unique tooling is used for the development, production, or servicesof particular supplies or parts, andUnique tooling performs a particular functionality, and is uniquelydesigned for that part or product.5.1.1 Other

24、tooling categories that may be administrativelytracked and identified individually only as necessary for theoperation, if under the enterprise capital threshold (PracticeE2279) include:Tools that require calibration,Standard tools,Hand tools,Expendable tools,Installation kit tools,Machined tools, an

25、dManufacturing shop aids.5.1.2 Identification and control should be to the level bothprudent and necessary to the scope or business in conjunctionwith cost of control considerations and risk factors.5.2 If items in the other tooling categories are determined toneed to be administratively controlled,

26、 they can be assigned aunique identification number (for example, bar code, etc.). Keydata elements are often the manufacturers name, model, orpart number, or combination thereof.5.3 Identification of unique tooling will be all inclusive foritems owned by the entity as well as items not owned by the

27、entity.5.3.1 Unique tooling, regardless of ownership, may include,but are not necessarily limited to (also see Appendix X1):Assembly jigs,Fixtures,Patterns,Dies,Molds, andGauges.5.3.2 The data elements that create unique identification forunique tooling and are used in combination with each other to

28、equal a unique individual tool (see Section 3 for definition) are:Tool number,Tool symbol (see 3.2.6), andTool series/multi. (see 3.2.5).5.3.3 Other associated key information:Tracking identification number (for example, barcode, etc.), andManufacturers name.5.4 Available tooling includes all on han

29、d items, includingthose not currently in use to the extent that the tooling has beenidentified and is tracked or pooled.6. Usage6.1 The identification method outlined by this practice canbe used to determine unique identification of tooling for use intracking and controlling tooling.6.2 An entity ma

30、y identify unique tooling available tosupport the goals and mission of the entity and, over time,leverage this information to enhance performance.6.3 The tooling identification and categorization defined(regardless of ownership) provides a framework that may beused to communicate clearly and consist

31、ently between entities.6.4 This practice may suggest additional related or deriva-tive standards based on this concept.7. Keywords7.1 definition; dies; fixtures; gauges; hand tools; jigs; manu-facturing aids; machine tools; machined tools; molds; patterns;perishable tooling; personal tools; shop aid

32、s; special tooling;standard tooling; taps; tooling; types of tooling; unique toolingE2672 092APPENDIX(Nonmandatory Information)X1. UNIQUE TOOL SYMBOLSX1.1 Table X1.1 represents the common symbology/description table used in industry and listed for commonreference.TABLE X1.1 Unique Tool Symbols and D

33、escriptionsTool Symbol Tool NomenclatureABFX Assembly boring fixtureACMT Apply chemical mill templateACT Alignment and check toolADG Secondary drill gageADF Automated drill fixtureADT Apply drill templateAFT Assembly facility toolAJ Assembly jigAJA Assembly jig accessoryAJFX Assembly jig and fixture

34、AJTF Assembly jig and transport fixtureAK Alignment kitAM Assembly modelAMF Assembly machine fixtureAPFX Apply fixtureAPI Arbor press insertAPRJ Apply router jigAPST Applied paint spot templateASFX Assembly fixtureASMT Assembly templateASTF Assembly and transport fixtureAT Apply templateATDJ Applied

35、 trim and drill jigATDT Apply trim and drill templateATT Apply trim templateATTM Applied template, maskingBAF Balance fixtureBAJ Bonding assembly jigBATE Base-activated test equipmentBD Blanking dieBDF Bonding fixtureBF Boring fixtureBFD Bland and form dieBITE Base installation test equipmentBJ Bond

36、ing jigBLDI Blank dieBLTO Bladder toolBMB Bonding hydropress blockBNFM Bond formBNFX Bond fixtureBOBR Boring barBOF Bonding fixtureBOFX Boring fixtureBPD Blank and pierce dieBPFD Blank, pierce, and form dieBR Ballast rackBRD Brake dieBRF Broaching fixtureBRLT Bonding reference layout templateBSF Bor

37、e sight fixtureBSHF Bonding shaper fixtureBSST Bonding stock size templateBT Blanking toolBTF Bond test fixtureBTSB Bonding tool sub baseCABF Composite assembly bond fixtureCAM Cam templateCB Core boxCBTO Core bonding toolCCFCD Contour checking fixtureCD Casting dieTool Symbol Tool NomenclatureCDT C

38、onformal drill templateCF Checking fixtureCFB Creep form blockCFBT Creep form block templateCFD Cutoff and form dieCFF Creep form fixtureCHF Core-handling fixtureCHFD Ceramic hot-forming dieCKF Check fixtureCKT Check templateCLFX Clamping fixtureCLTS Calibration test standCM Control masterCMD Compre

39、ssion molding dieCMFX Core mill fixtureCMT Chemical mill templateCND Coining dieCOD Cutoff dieCOFP Composite fiber placement tapeCOTA Composite tapeCPD Cutoff and pierce dieCPFD Cutoff, pierce, and form dieCS Caul sheetCST Cross-section templateCT Contour templateCTA Composite cure tool (aluminum)CT

40、B Composite cure tool (BMI)CTI Composite cure tool (INVAR)CTM Composite tool mandrelCTMM Cure tool matched metalCTN Composite cure tool (nickel coated)CTS Composite cure tool (steel)CTT Core trim templateCUB Cleanup buckCUF Curing fixtureCUFX Cure fixtureCUTO Composite understructure toolDBFX Diffus

41、ion bonding fixtureDBJ Dip brazing jigDBT Developed blank templateDCM Die-casting moldDCP Drill cluster plateDCT Die construction templateDD Drop hammer dieDF Drill fixtureDFT Design facility toolDFVA Drill fixture vacuum assistedDHD Drop hammer dieDHF Drivematic holding fixtureDIT Drivematic indexi

42、ng templateDJ Drill jigDKD Dinking dieDLT Developed layout templateDM Draw and bending mandrelDMT Chemical mill templateDP Dummy partDPF Drill plate fixtureDPFT Design profile templateDPMA Dummy part masterDPP Duplicating patternproductionDRD Draw dieDRP Drill plate (assembly)DRT Drill templateDSB D

43、rill spacer block (metallic)DT Developed template (layout)DT Drill templateDUC Duplicating camE2672 093Tool Symbol Tool NomenclatureDUP Duplicating patternDUT Duplicating templateEAC Electrical adaptor cableEBD Economy blanking dieEBPD Economy blank and pierce dieECC Electrochemical cathodesECF Enve

44、lop check fixtureECKF Electrical check fixtureED Extrusion dieEDMF Electron discharge machining fixtureEHSD Expansion hot size dieEIF Engine installation fixtureEIJ Erco indexing jigEJB Electrical jig boardEJBT Electrical jig board templateEJT Erco jig templateEM Engraving masterEMAS Electronic mate

45、 and alignment systemEMF Electromachine fixtureETB Electrical test boxETTP Etch templateFAJ Floor assembly jigFB Form blockFBT Form block templateFCT Form-cutting toolFD Form dieFDF Form die forgingFDI Form dieimpactFDP Form diepressFDS Form die swageFG Facility gageFGD Forging dieFM Facility master

46、FMD Form-molding dieFME Floor-mounted equipmentFPML Fiber placement mandrelFR Forming rollFTPA Fabricated tool patternFTTO Functional test toolFXFM Fixture frame, ICYGCL Glass cloth layoutGF Grinding fixtureGGF Gear-grinding fixtureGHF Gear-hobbing fixtureGMCG Master control gageGMLO Graphite master

47、 layoutGRD Glass rock dieGSF Gear-shaving fixtureGSHF Gear-shaping fixtureGT General toolGTF Gear-testing fixtureHAC Harness adaptor cableHAJ Handling jigHB Hydropress blockHBFD Hydraulic bulge form dieHCFM Honeycomb-forming moldHCT Hole-checking templateHCUF Honeycomb cure fixtureHD Hammer dieHF Ho

48、lding fixtureHFB Hand form blockHFD Hot form die (arbor press insert)HFHT Handling fixture-hoist tool (sling)HFIA Holding fixture integration and assemblyHFLA Handling fixtureline accessHFLD Holding fixtureline dollyHFPR Handling fixtureproductionHFTB Handling fixturetow barHFTO Hot form toolHGRD He

49、ated glass rock dieHJ Handling jigHJA Handling jig accessoryHJI Hufford jaw insertHJTF Holding jig and transport fixtureHLT Hole-locating templateHOBF Honeycomb braze fixtureTool Symbol Tool NomenclatureHOCF Honeycomb crushing fixtureHOFX Holding fixtureHOMF Honeycomb milling fixtureHPFM Hydropress formHRBD Harness boardHRF Hand-router fixtureHRTO Hand-router toolHSD Hot -sizing dieHSF Hot -sizing fixtureHSP Hydroshear plateHTB Heat treat blockHTFX Heat treat fixtureHTN Hand tool nonstandardHXBF Hexply bonding fixtureIAT Inspection apply templateICF Interface