DIN EN ISO 15614-13-2012 Specification and qualification of welding procedures for metallic materials - Welding procedure test - Part 13 Upset (resistance butt) and flash welding (.pdf

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1、October 2012 Translation by DIN-Sprachendienst.English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).IC

2、S 25.160.10!$z“1919887www.din.deDDIN EN ISO 15614-13Specification and qualification of welding procedures for metallicmaterials Welding procedure test Part 13: Upset (resistance butt) and flash welding (ISO 15614-13:2012);English version EN ISO 15614-13:2012,English translation of DIN EN ISO 15614-1

3、3:2012-10Anforderung und Qualifizierung von Schweiverfahren fr metallische Werkstoffe Schweiverfahrensprfung Teil 13: Pressstumpf- und Abbrennstumpfschweien (ISO 15614-13:2012);Englische Fassung EN ISO 15614-13:2012,Englische bersetzung von DIN EN ISO 15614-13:2012-10Descriptif et qualification dun

4、mode opratoire de soudage pour les matriauxmtalliques preuve de qualification dun mode opratoire de soudage Partie 13: Soudage en bout par rsistance pure et soudage par tincelage(ISO 15614-13:2012);Version anglaise EN ISO 15614-13:2012,Traduction anglaise de DIN EN ISO 15614-13:2012-10SupersedesDIN

5、EN ISO 15614-13:2005-09www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 21 pages10.12 DIN EN ISO 15614-13:2012-10 2 A comma is used as the decimal marker. National foreword This standard has been prepared by Technical Committee ISO/TC 44

6、 “Welding and allied processes”, Subcommittee SC 6 “Resistance welding and allied mechanical joining” in collaboration with Technical Committee CEN/TC 121 “Welding” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Schweien und ver-wandte Ve

7、rfahren (Welding and Allied Processes Standards Committee), Joint Committee NA 092-00-12-01 AK Abbrennstumpf-, Press- und MBP-Schweien (DVS AG V 3.1). Any enquiries relating to interpretation of the content of this International Standard should be addressed to the users national standards organizati

8、on, which will pass them on to the secretariat of ISO/TC 44/SC 6. A full list of national standards organizations is available from www.iso.org. DIN EN ISO 15614 consists of the following parts, under the general title Specification and qualification of welding procedures for metallic materials Weld

9、ing procedure test: Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys Part 2: Arc welding of aluminium and its alloys Part 3: Fusion welding of non-alloyed and low-alloyed cast irons Part 4: Finishing welding of aluminium castings Part 5: Arc welding of titanium, zirc

10、onium and their alloys Part 6: Arc and gas welding of copper and its alloys Part 7: Overlay welding Part 8: Welding of tubes to tube-plate joints Part 9: Arc underwater hyperbaric wet welding Part 10: Hyperbaric dry welding Part 11: Electron and laser beam welding Part 12: Spot, seam and projection

11、welding Part 13: Upset (resistance butt) and flash welding Part 14: Laser-arc hybrid welding of steels, nickel and nickel alloys DIN EN ISO 15614-13:2012-10 3 The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 4063 DIN EN ISO 4063 ISO 5173

12、 DIN EN ISO 5173 ISO 6520-2 DIN EN ISO 6520-2 ISO 6892-1 DIN EN ISO 6892-1 ISO 9015-1 DIN EN ISO 9015-1 ISO 9015-2 DIN EN ISO 9015-2 ISO 14271 DIN EN ISO 14271 ISO 14732 DIN EN 1418 ISO 15607 DIN EN ISO 15607 ISO/TR 15608 DIN-Fachbericht CEN ISO/TR 15608 ISO/DIS 15609-5 E DIN EN ISO 15609-5 ISO 1562

13、0 DIN EN ISO 15620 ISO 17637 DIN EN ISO 17637 ISO 17638 DIN EN ISO 17638 ISO 17639 DIN EN 1321 ISO 17643 DIN EN 1711 ISO 20482 DIN EN ISO 20482 ISO 23277 DIN EN ISO 23277 ISO 23278 DIN EN ISO 23278 ISO 23279 DIN EN ISO 23279 Amendments This standard differs from DIN EN ISO 15614-13:2005-09 as follow

14、s: a) the content of ISO 15614-13:2012 has been adopted in full; b) the title of the standard has been modified; c) the standard has been editorially revised; d) normative references have been updated. Previous editions DIN EN ISO 15614-13: 2005-09 DIN EN ISO 15614-13:2012-10 4 National Annex NA (in

15、formative) Bibliography DIN EN 1321, Destructive tests of welds in metallic materials Macroscopic and microscopic examination of welds DIN EN 1418, Welding personnel Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of met

16、allic materials DIN EN 1711, Non-destructive examination of welds Eddy current examination of welds by complex plane analysis DIN EN ISO 4063, Welding and allied processes Nomenclature of processes and reference numbers DIN EN ISO 5173, Destructive tests on welds in metallic materials Bend tests DIN

17、 EN ISO 6520-2, Welding and allied processes Classification of geometric imperfections in metallic materials Part 2: Welding with pressure DIN EN ISO 6892-1, Metallic materials Tensile testing Part 1: Method of test at room temperature DIN EN ISO 9015-1, Destructive tests on welds in metallic materi

18、als Hardness testing Part 1: Hardness test on arc welded joints DIN EN ISO 9015-2, Destructive tests on welds in metallic materials Hardness testing Part 2: Microhard-ness testing of welded joints DIN EN ISO 14271, Resistance welding Vickers hardness testing (low load and microhardness) of resistanc

19、e spot, projection and seam welds DIN EN ISO 15607, Specification and qualification of welding procedures for metallic materials General rules DIN-Fachbericht CEN ISO/TR 15608, Welding Guidelines for a metallic materials grouping system DIN EN ISO 15609-5, Specification and qualification of welding

20、procedures for metallic materials Welding procedure specification Part 5: Resistance welding DIN EN ISO 15620, Welding Friction welding of metallic materials DIN EN ISO 17637, Non-destructive testing of welds Visual testing of fusion-welded joints DIN EN ISO 17638, Non-destructive testing of welds M

21、agnetic particle testing DIN EN ISO 20482, Metallic materials Sheet and strip Erichsen cupping test DIN EN ISO 23277, Non-destructive testing of welds Penetrant testing of welds Acceptance levels DIN EN ISO 23278, Non-destructive testing of welds Magnetic particle testing of welds Acceptance levels

22、DIN EN ISO 23279, Non-destructive testing of welds Ultrasonic testing Characterization of indications in welds EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 15614-13 July 2012 ICS 25.160.10 Supersedes EN ISO 15614-13:2005English Version Specification and qualification of welding procedure

23、s for metallic materials - Welding procedure test - Part 13: Upset (resistance butt) and flash welding (ISO 15614-13:2012) Descriptif et qualification dun mode opratoire de soudage pour les matriaux mtalliques - preuve de qualification dun mode opratoire de soudage - Partie 13: Soudage en bout par r

24、sistance pure et soudage par tincelage Anforderung und Qualifizierung von Schweiverfahren fr metallische Werkstoffe - Schweiverfahrensprfung - und Abbrennstumpfschweien This European Standard was approved by CEN on 30 June 2012. CEN members are bound to comply with the CEN/CENELEC Internal Regulatio

25、ns which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. T

26、his European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN me

27、mbers are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Port

28、ugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 15614-13:2012: EEUROPEAN COMMIT

29、TEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNG(ISO 15614-13:2012) (ISO 15614-13:2012) Teil 13: Pressstumpf- ContentsPage Foreword . 3 Introduction . 4 1 Scope . 5 2 Normative references 5 3 Terms and definitions 6 4 Preliminary welding procedure specification . 6

30、 5 Welding procedure test . 7 6 Test pieces and test specimens . 7 6.1 General 7 6.2 Shape and dimensions of test specimens 7 6.3 Welding of components, test pieces or test specimens 9 7 Testing and examination . 9 7.1 Extent of testing . 9 7.2 Non-destructive testing (NDT) 9 7.3 Destructive tests 1

31、0 7.4 Macrosection 10 7.5 Hardness distribution 10 7.6 Re-testing 10 8 Range of qualification 11 8.1 General 11 8.2 Related to the manufacturer . 11 8.3 Related to the parent metal . 11 8.4 Welding procedures . 11 8.5 Test certificate 11 9 Welding procedure qualification record 11 Annex A (informati

32、ve) Example of welding procedure qualification Test certificate . 12 Annex B (informative) Example of welding procedure qualifications record form (WPQR) 13 2DIN EN ISO 15614-13:2012-10 EN ISO 15614-13:2012 (E) Foreword This document (EN ISO 15614-13:2012) has been prepared by Technical Committee IS

33、O/TC 44 “Welding and allied processes” in collaboration with Technical Committee CEN/TC 121 “Welding” the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by Janua

34、ry 2013, and conflicting national standards shall be withdrawn at the latest by January 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent

35、rights. This document supersedes EN ISO 15614-13:2005. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finl

36、and, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of I

37、SO 15614-13:2012 has been approved by CEN as a EN ISO 15614-13:2012 without any modification. 3DIN EN ISO 15614-13:2012-10 EN ISO 15614-13:2012 (E) Introduction It is intended that all new welding procedure qualifications be carried out in accordance with this part of ISO 15614 from the date of its

38、issue. However, this part of ISO 15614 does not invalidate previous welding procedure qualifications made to other standards or specifications, provided the intent of its technical requirements is satisfied and the previous welding procedure qualifications are relevant to the application and product

39、ion work on which they are to be employed. Also, where additional tests have to be carried out to make the qualification technically equivalent, it is necessary only to perform the additional tests on a test piece made in accordance with this part of ISO 15614. The various parts of ISO 15614 compris

40、e, in their turn, a series of International Standards on welding, details of which are given in ISO 15607:2003, Annex A. 4DIN EN ISO 15614-13:2012-10 EN ISO 15614-13:2012 (E) 1 Scope This part of ISO 15614 specifies tests for the qualification of welding procedure specifications applicable to upset

41、(resistance butt) welding and flash welding of metallic materials, e.g. with solid, tubular, flat or circular cross-section. Its basic principles can also be applied to other resistance welding processes when this is stated in the specification. This part of ISO 15614 defines the conditions for carr

42、ying out tests and the limits of validity of a qualified welding procedure for all the practical welding operations that it covers. The tests required to qualify the procedure for a particular component or assembly depend on the performance and quality requirements of the component or assembly, as d

43、efined in the design specification. The tests are intended to be carried out in accordance with the requirements of this part of ISO 15614, unless more severe tests are specified by the relevant application standard or specification and when these apply. NOTE Specific service, material, or manufactu

44、ring conditions can require more comprehensive testing than specified by this part of ISO 15614. Such tests can include microsections, fatigue or endurance tests, impact tests, radiographic testing, ultrasonic testing, corrosion testing and tests of components or complete welded assemblies. This par

45、t of ISO 15614 covers the following resistance welding processes, as defined in ISO 4063: 24 flash welding, using direct current or alternating current with various movement sequences, constant flashing and pulsed flashing; 25 resistance upset welding, using direct current or alternating current wit

46、h various pressure sequences. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) appli

47、es. ISO 4063:2009, Welding and allied processes Nomenclature of processes and reference numbers ISO 4136, Destructive tests on welds in metallic materials Transverse tensile test ISO 5173, Destructive tests on welds in metallic materials Bend tests ISO 6520-2, Welding and allied processes Classifica

48、tion of geometric imperfections in metallic materials Part 2: Welding with pressure ISO 6892-1, Metallic materials Tensile testing Part 1: Method of test at room temperature 5DIN EN ISO 15614-13:2012-10 EN ISO 15614-13:2012 (E) ISO 9015-1, Destructive tests on welds in metallic materials Hardness te

49、sting Part 1: Hardness test on arc welded joints ISO 9015-2, Destructive tests on welds in metallic materials Hardness testing Part 2: Microhardness testing of welded joints ISO 11666, Non-destructive testing of welds Ultrasonic testing of welded joints Acceptance levels ISO 14271, Resistance welding Vickers hardness testing (low force and mi