BS EN ISO 14921-2010 Thermal spraying Procedures for the application of thermally sprayed coatings for engineering components《热喷涂 工程元件的热喷涂应用方法》.pdf

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1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN ISO 14921:2010Thermal spraying Proceduresfor the application ofthermally sprayed coatings forengineering components (ISO14921:2010)Licensed Copy: Wang Bin, ISO/EXCHANGE CHI

2、NA STANDARDS, 20/04/2011 08:26, Uncontrolled Copy, (c) BSIBS EN ISO 14921:2010 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO14921:2010. It supersedes BS EN ISO 14921:2001 which is withdrawn.The UK participation in its preparation was entrusted to Technical

3、Committee STI/40, Thermally sprayed inorganic finishes.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. BSI 2011IS

4、BN 978 0 580 66613 1ICS 25.220.20Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 January 2011.Amendments issued since publicationDate Text affectedLicensed Copy

5、: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 20/04/2011 08:26, Uncontrolled Copy, (c) BSIEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 14921 December 2010 ICS 25.220.20 Supersedes EN ISO 14921:2001English Version Thermal spraying - Procedures for the application of thermally sprayed coatings

6、 for engineering components (ISO 14921:2010)Projection thermique - Mode opratoire dapplication de revtements obtenus par projection thermique pour les pices mcaniques (ISO 14921:2010) Thermisches Spritzen - Vorgehen fr das Anwenden thermischer Spritzschichten fr Bauteile im Maschinenbau (ISO 14921:2

7、010) This European Standard was approved by CEN on 10 December 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographic

8、al references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility

9、of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hung

10、ary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centr

11、e: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 14921:2010: ELicensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 20/04/2011 08:26, Uncontrolled Copy, (c) BSIBS EN ISO 14921:2010EN IS

12、O 14921:2010 (E) 3 Foreword This document (EN ISO 14921:2010) has been prepared by Technical Committee CEN/TC 240 “Thermal spraying and thermally sprayed coatings”, the secretariat of which is held by DIN, in collaboration with Technical Committee ISO/TC 107 “Metallic and other inorganic coatings”.

13、This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2011, and conflicting national standards shall be withdrawn at the latest by June 2011. Attention is drawn to the possibility that some of the

14、elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 14921:2001. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the fo

15、llowing countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Sl

16、ovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 20/04/2011 08:26, Uncontrolled Copy, (c) BSIBS EN ISO 14921:2010ISO 14921:2010(E) ISO 2010 All rights reserved iiiContents Page Foreword iv Introduction.v 1 Scope1 2 Normative

17、references1 3 Terms and definitions .1 4 Component and coating design considerations1 4.1 General .1 4.2 Pre-inspection in the case of repair 2 4.3 Component substrate .2 4.4 Coating .2 5 Preliminary machining by turning, milling, or grinding 3 6 Masking 3 7 Methods of surface preparation.3 8 Therma

18、l spraying.4 9 Inspection after spraying4 10 Sealing4 11 Finishing.4 12 Final inspection .4 13 Documentation 5 Annex A (informative) Flow chart for assessment of suitability of thermal spraying .6 Annex B (informative) Check list for evaluation of the most suitable coating system for the intended pu

19、rpose 7 Annex C (informative) Record for the applied thermal spray procedure 8 Bibliography12 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 20/04/2011 08:26, Uncontrolled Copy, (c) BSIBS EN ISO 14921:2010ISO 14921:2010(E) iv ISO 2010 All rights reservedForeword ISO (the International Organi

20、zation for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been establishe

21、d has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.

22、International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Pub

23、lication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent

24、 rights. ISO 14921 was prepared by Technical Committee CEN/TC 240, Thermal spraying and thermally sprayed coatings of the European Committee for Standardization (CEN) in collaboration with ISO Technical Committee ISO/TC 107, Metallic and other inorganic coatings in accordance with the Agreement on t

25、echnical cooperation between ISO and CEN (Vienna Agreement). This second edition cancels and replaces the first edition (ISO 14921:2001), which has been technically revised. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 20/04/2011 08:26, Uncontrolled Copy, (c) BSIBS EN ISO 14921:2010ISO 149

26、21:2010(E) ISO 2010 All rights reserved vIntroduction Components might fail if the surface does not fulfil the physical, chemical, and/or technological requirements. For several applications, this deficiency can be avoided by a thermally sprayed coating. Where appropriate, a coating may be applied t

27、o protect the components surface or to improve its behaviour by increasing the resistance against wear and/or corrosion, or the electrical or thermal conductivity or insulation or by reducing the friction coefficient. There are limits to the applicable thickness of some thermally sprayed coatings. H

28、owever, several different coatings may be built up one upon another. In the case of extensive loss of material through corrosion or wear, an alternative suitable spraying material may be applied prior to the top coat or the bond and top coat. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 20

29、/04/2011 08:26, Uncontrolled Copy, (c) BSIBS EN ISO 14921:2010Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 20/04/2011 08:26, Uncontrolled Copy, (c) BSIBS EN ISO 14921:2010INTERNATIONAL STANDARD ISO 14921:2010(E) ISO 2010 All rights reserved 1Thermal spraying Procedures for the application

30、of thermally sprayed coatings for engineering components 1 Scope This International Standard specifies the general procedure, when a thermally sprayed coating is applied to enhance the surface properties of a component or to reclaim worn and non-conforming parts. This International Standard does not

31、 provide definitive methods for specific work due to the variety of the technological, physical and/or chemical requirements and of the components shape. This International Standard specifies the general conditions for the selection of the spraying procedure and materials for this purpose. It does n

32、ot apply to thermally sprayed zinc and/or aluminium coatings for protection of steel structures against atmospheric corrosion, for which ISO 2063 applies. This International Standard also does not apply to coatings of self-fluxing alloys which are subsequently fused. That procedure is covered by ISO

33、 14920. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 14923, Thermal

34、 spraying Characterization and testing of thermally sprayed coatings EN 657:2005, Thermal spraying Terminology, classification EN 13507, Thermal spraying Pre-treatment of surface of metallic parts and components for thermal spraying EN 15520, Thermal spraying Recommendations for constructional desig

35、n of components with thermally sprayed coatings 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 657:2005 apply. 4 Component and coating design considerations 4.1 General If any of the considerations in 4.2 to 4.4 cannot be met satisfactorily, thermal

36、spraying is not recommended. Factors which should be considered are illustrated in the flow chart shown in Annex A. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 20/04/2011 08:26, Uncontrolled Copy, (c) BSIBS EN ISO 14921:2010ISO 14921:2010(E) 2 ISO 2010 All rights reservedJudgements of the

37、 possibility for coating new parts may be carried out by assessing the drawing of the component and the area to be sprayed. If a coating specification defines the spraying material, the factors to be considered are reduced. 4.2 Pre-inspection in the case of repair Before carrying out a preparation p

38、rocedure on the component, it shall be inspected to assess its suitability for spraying. Attention shall be given to the following: The concentricity and straightness of parts which rotate when operating and the shape and geometry of parts operated with a reciprocating or sliding motion shall be che

39、cked and, where necessary, corrected. The surface to be coated shall be inspected to check that it is free from cracks or other damage which can affect the performance of the coating. If any serious defects cannot be removed or repaired, spraying cannot be carried out satisfactorily. Establish dimen

40、sions of the area to be sprayed. The component shall be checked for any evidence of a previous coating, which, if present, shall usually be removed. Check and take into account the surface hardness of the work piece. 4.3 Component substrate To establish whether a thermally sprayed coating is suitabl

41、e for the intended purpose, consideration should be given to the following. Certain substrate materials are not suitable for thermal spraying or require special consideration in processing. Thermally sprayed coatings do not increase the strength of the part generally, and therefore the effects of an

42、y reduction in the dimensions of the original component shall be considered. The fatigue strength can be affected by the method of surface preparation, the spray material and the spray procedure. Certain processes to improve the surface condition, such as nitriding, can leave gaseous inclusions whic

43、h can have a detrimental effect on the surface preparation, bonding, and porosity in the coating. Where hardened surfaces prevent a proper preparation, the limitations of the coating system which can be applied, and the properties subsequently derived, shall be considered. The area to be coated shal

44、l be accessible for applying the complete coating procedure. Therefore, the requirements for the processes of preparing, spraying and testing, spray gun with its electrical and/or gas connections, required distance and spray angle shall be considered. 4.4 Coating The spray process and spray material

45、 can exert a tremendous influence on the coating properties. To determine the most suitable coating system, consideration of the following is required: bond strength requirement; thickness requirement; surface requirement (roughness); Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 20/04/2011

46、 08:26, Uncontrolled Copy, (c) BSIBS EN ISO 14921:2010ISO 14921:2010(E) ISO 2010 All rights reserved 3 surface load; thermally sprayed coatings are sensitive to spot or line stress; the coating properties required, e.g. resistance to different types of wear mechanism, corrosion, chemical attack, tem

47、perature, thermal cycling, and other environmental conditions; where the level of porosity in the coating is unacceptable, it is to be checked, whether a suitable method of sealing, and type of sealant is available; is it possible to keep the oxide content within the accepted tolerance by control of

48、 process variables and the spray material? Annex B gives a check list which details the information required to determine the most suitable coating system for the intended purpose. 5 Preliminary machining by turning, milling or grinding Coatings which have to be renewed shall be removed completely.

49、However, consideration shall be given to the condition of a surface treatment previously applied, e.g. for increasing fatigue strength. Pre-machining shall be carried out to remove wear profiles, if applicable, and to ensure a uniform coating thickness. Sharp edges shall be avoided and shall be rounded or chamfered. Coatings shall be “inlaid” in the component, where possible, or continued around the rounded or chamfered edge. Recommendations for design are given in EN 15520. The surface to be coated sh