ASTM F2619 F2619M-2011 Standard Specification for High-Density Polyethylene (PE) Line Pipe《高密度聚乙烯(PE)线路管道用标准规范》.pdf

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1、Designation: F2619/F2619M 11An American National StandardStandard Specification forHigh-Density Polyethylene (PE) Line Pipe1This standard is issued under the fixed designation F2619/F2619M; the number immediately following the designation indicates the yearof original adoption or, in the case of rev

2、ision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers requirements and test methodsfor high-density polyethylene (PE) material

3、s, pipe and fittingsfor pressure or non-pressure oil and gas producing applicationsto convey fluids such as oil, dry or wet gas, multiphase fluids,and non-potable oilfield water. This specification does notcover pipe for gas distribution applications.1.1.1 For the purposes of this specification, hig

4、h-densitypolyethylene material is Specification D3350 density cellclassification 3 or higher. This specification does not covermaterials having Specification D3350 density cell classificationless than 3 such as medium or low density polyethylenematerials.1.1.2 See Specification D2513 for polyethylen

5、e pipe andfittings intended for use in the distribution of natural gas, or foruse with liquefied petroleum gas.1.2 UnitsThe values stated in either SI units or inch-pound units are to be regarded separately as standard. Thevalues stated in each system may not be exact equivalents;therefore, each sys

6、tem shall be used independently of the other.Combining values from the two systems may result in non-conformance with the standard.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establi

7、sh appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D638 Test Method for Tensile Properties of PlasticsD1598 Test Method for Time-to-Failure of Plastic PipeUnder Constant Internal PressureD1599

8、 Test Method for Resistance to Short-Time HydraulicPressure of Plastic Pipe, Tubing, and FittingsD1600 Terminology for Abbreviated Terms Relating toPlasticsD1603 Test Method for Carbon Black Content in OlefinPlasticsD2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsD229

9、0 Test Method for Apparent Hoop Tensile Strength ofPlastic or Reinforced Plastic Pipe by Split Disk MethodD2513 Specification for Polyethylene (PE) Gas PressurePipe, Tubing, and FittingsD2683 Specification for Socket-Type Polyethylene Fittingsfor Outside Diameter-Controlled Polyethylene Pipe andTubi

10、ngD2837 Test Method for Obtaining Hydrostatic Design Basisfor Thermoplastic Pipe Materials or Pressure Design Basisfor Thermoplastic Pipe ProductsD3261 Specification for Butt Heat Fusion Polyethylene(PE) Plastic Fittings for Polyethylene (PE) Plastic Pipe andTubingD3350 Specification for Polyethylen

11、e Plastics Pipe andFittings MaterialsD4218 Test Method for Determination of Carbon BlackContent in Polyethylene Compounds By the Muffle-Furnace TechniqueF412 Terminology Relating to Plastic Piping SystemsF1055 Specification for Electrofusion Type PolyethyleneFittings for Outside Diameter Controlled

12、PolyethylenePipe and TubingF1473 Test Method for Notch Tensile Test to Measure theResistance to Slow Crack Growth of Polyethylene Pipesand ResinsF1973 Specification for Factory Assembled Anodeless Ris-ers and Transition Fittings in Polyethylene (PE) andPolyamide 11 (PA11) and Polyamide 12 (PA12) Fue

13、l GasDistribution SystemsF2206 Specification for Fabricated Fittings of Butt-FusedPolyethylene (PE) Plastic Pipe, Fittings, Sheet Stock, PlateStock, or Block Stock2.2 Other Documents:CFR 49 Part 192 Transportation of Natural and Other Gasby Pipeline: Minimum Federal Safety Standards31This specificat

14、ion is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.60 on Gas.Current edition approved Feb. 1, 2011. Published February 2011. originallyapproved in 2007. Last previous edition approved in 2007 as F2619/F2619M07.DOI: 10.152

15、0/F2619_F2619M-11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from U.S. Department of Transpor

16、tation, Transportation SafetyInstitute, Pipeline Safety Division, PO Box 25082, Oklahoma City, OK 73125-5050.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.Federal Re

17、gister Vol. 71, No. 50, March 15, 20063CSA Z662 Oil and Gas Pipeline Systems4FED-STD-123G Federal Standard Marking for Shipment(Civil Agencies)Military Standard 129P Standard PracticeMilitary Mark-ing for Shipment and StoragePPI TR-3 Policies and Procedures for Developing Hydro-static Design Basis (

18、HDB), Pressure Design Basis (PDB),Strength Design Basis (SDB), and Minimum RequiredStrength (MRS) Ratings for Thermoplastic Piping Mate-rials or Pipe5PPI TR-4 Listing of Hydrostatic Design Basis (HDB),Strength Design Basis (SDB), Pressure Design Basis(PDB) and Minimum Required Strength (MRS) Ratings

19、for Thermoplastic Piping Materials or Pipe53. Terminology3.1 DefinitionsUnless otherwise specified, definitions arein accordance with Terminology F412, and abbreviations are inaccordance with Terminology D1600.3.2 Definitions of Terms Specific to This Standard:3.2.1 multiphase fluid, noil, gas, and

20、water in any com-bination produced from one or more oil or gas wells, orrecombined oil or gas well fluids that may have been separatedin passing through surface facilities.3.2.2 oilfield water, nfresh or salt water transported bypipeline, regardless of purity or quality, from wells or surfacelocatio

21、ns for the purpose of providing water injection tounderground reservoirs; or disposing of waste water fromhydrocarbon or gas production, processing, or storage facili-ties.3.2.3 production run, nthe continuous extrusion of pipe ofa specific diameter, wall thickness and material compound (see4.1).3.2

22、.3.1 DiscussionContinuous production may be tempo-rarily interrupted by loss of power or circumstances such asbreakdowns or screen changes, etc.; however, a change ofdiameter or wall thickness (dimension ratio) or materialcompound constitutes a new production run.3.2.4 sample, npipe or an element of

23、 pipe that representsa quantity of pipe and provides a specimen or specimens fortesting.3.2.5 specimen, npipe or an element of pipe that issubjected to test.4. Materials4.1 Classification and PropertiesPolyethylene materialcompounds suitable for use in the manufacture of pipe andfittings under this

24、specification shall meet Specification D3350,and shall meet the Specification D3350 classification andproperty requirements in Table 1, and shall have HDB andHDS ratings at 73F 23C and HDB ratings at 140F 60Cin accordance with PPI TR-3, Test Method D2837 and Table 1.When tested in accordance with Te

25、st Method D1598, virgin PEmaterial compound shall meet Table 5 requirements applicableto the material designation code.4.1.1 Color and Ultraviolet (UV) StabilizationPolyethylene material compounds in the pipe shall meetSpecification D3350 color and UV stabilizer Code C or CodeE. Code C compounds sha

26、ll contain 2 to 3 percent carbon blackwhen tested per 5.6. Code E color compounds are used only forcoextruded color stripes and shall be colored with UV stabi-lizer. Code E compounds shall contain sufficient UV stabilizerfor at least 24 months of unprotected outdoor storage. Code Ecompounds shall no

27、t be red, orange, blue, green, or purple(lavender).4.1.2 The manufacturer shall have procedures for ensuringthat materials meeting 4.1 are received in a condition that issuitable for processing, including receiving inspection to dis-cover damage or contamination from shipping and verificationof appr

28、opriate material properties.NOTE 1Changes to Specification D3350 and PPI TR-3 resulted inchanges to thermoplastic material designation codes for polyethylenematerials. (See Terminology F412 for the thermoplastic material designa-tion code definition.) A Specification D3350 requirement to usea4forSCG

29、 resistance values of 4 or 6 was deleted, density cell 3 was split intocells 3 and 4, and a SCG resistance value of 7 (500 h per Test MethodF1473 (PENT) was added. Changes to PPI TR-3 provide for an increasedHDS for water at 73F for materials that demonstrate 500 h SCGresistance per Test Method F147

30、3 (PENT), and a LCL/LTHS ratio of at4Available from Canadian Standards Association (CSA), 5060 Spectrum Way,Mississauga, ON L4W 5N6, Canada, http:/www.csa.ca.5Available from Plastics Pipe Institute (PPI), 105 Decker Court, Suite 825,Irving, TX 75062, http:/www.plasticpipe.org.TABLE 1 Specification D

31、3350 Cell Classification and Property Values for MaterialsPropertyCell ClassificationAand Property ValuesMaterial Designation CodePE3608 PE3708 PE3710 PE4608 PE4708 PE4710Density (natural base resin) 3 3 3 4 4 4Melt Index 4 4 4 4 4 4Flexural Modulus $4 $4 $4 $4 $4 $5Tensile Strength at Yield $4 $4 $

32、4 $4 $4 $4SCG Resistance 6 7 7 6 7 7Hydrostatic Strength Classification 4 4 4 4 4 4Color and UV Stabilizer See 4.1.1 See 4.1.1 See 4.1.1 See 4.1.1 See 4.1.1 See 4.1.1HDS at 73F 23CB, psi MPa 800 5.5 800 5.5 1000 6.9 800 5.5 800 5.5 1000 6.9HDB at 140F 60CB, psi MPaCCCCCCASpecification D3350 cell cla

33、ssification values reflect typical property values for numerous lots of the material and do not include testing bias or manufacturingtolerances. Values for individual material lots can vary from typical values. Contact the manufacturer for information about testing bias and material manufacturingtol

34、erances.BHDS and HDB determined in accordance with Test Method D2837 and PPI TR-3. HDB and HDS listed ratings are published in PPI TR-4.CRating required; consult manufacturer for rated value.F2619/F2619M 112least 90 percent per Test Method D2837, and substantiation per PPI TR-3to show that extrapola

35、tion of the 73F stress regression curve is linear tothe 438 000-h (50-year) intercept.4.2 Rework MaterialRework material is acceptable tomanufacture pipe and fittings in accordance with this specifi-cation as part of a blend with virgin material compoundmeeting 4.1 and 4.1.1. Rework material shall b

36、e polyethylenematerial compound from the manufacturers own pipe or fittingproduction that met 4.1 and 4.1.1 as virgin material compound.Rework material shall be traceable per 4.2.1 and shall have thesame Specification D3350 cell classification and property valueor material designation code per Table

37、 1 as the virgin materialcompound in the blend. Pipe containing rework material shallmeet the requirements of this specification.4.2.1 The manufacturer shall have procedures for ensuringthat rework material is clean before use and shall haveprocedures for tracing rework material from its initial pro

38、cess-ing as virgin material through the manufacturers reworkprocess to ensure that material blends containing reworkmaterial comply with 4.2. Testing rework material for compli-ance with Table 1 classification and properties is not required.5. Pipe Requirements5.1 WorkmanshipPipe shall be homogeneou

39、s throughout.To the extent commercially practical, pipe exiting productionline processing equipment but before coiling or packaging forshipment shall be free of injurious defects such as visiblecracks, holes, foreign inclusions, voids, blisters, dents, andgrooves, ridges and high or low (flat) areas

40、 that extendlengthwise along the pipe (see 5.2.5). To the extent commer-cially practical, pipe and fittings shall be uniform throughout infinish, opacity and color except for color stripes if applicable.5.1.1 Pipe outside surface color stripes are not required, butif applied, shall be inseparably co

41、-extruded as part of the pipeoutside surface. The colors red, orange, blue, green, and purple(lavender) shall not be applied to pipe meeting this specifica-tion.5.1.2 Cut pipe ends shall be squarely cut and clean withoutledges, shaving tails, burrs or cracks.5.1.3 The interior of the pipe shall be f

42、ree of cuttings,shavings and debris when produced.5.2 Dimensions and Tolerances:5.2.1 Dimensions and tolerances shall apply at 73.4 6 3.6F23 6 2C without regard to humidity.5.2.2 Pipe shall be supplied in coils or straight lengths byagreement between the manufacturer and purchaser.5.2.3 Pipe Diamete

43、rThe outside diameter of the pipeshall meet the outside diameter per Table 2 or 5.2.8 whenmeasured in accordance with Test Method D2122. The outsidediameter measurement shall be taken at a distance at least 1.5times the average outside diameter or 11.8 in. 300 mm,whichever is less, from the cut end

44、of the pipe.5.2.4 Toe-InWhen measured in accordance with TestMethod D2122, the outside diameter at the cut end of the pipeshall not be more than 1.5 percent smaller than the outsidediameter per Table 2 or 5.2.8.TABLE 2 Pipe Outside Diameter and ToleranceNominal IPSPipe SizeOutside Diameter and Toler

45、anceAOutside Surface IrregularityAverage Tolerance ToleranceBin. mm in. mm in. mm12 0.840 21.34 60.004 60.10 0.03 0.834 1.050 26.67 60.004 60.10 0.03 0.81 1.315 33.40 60.005 60.13 0.03 0.8114 1.660 42.16 60.005 60.13 0.03 0.8112 1.900 48.26 60.006 60.15 0.06 1.52 2.375 60.33 60.006 60.15 0.06 1.5212

46、 2.875 73.03 60.007 60.18 0.06 1.53 3.500 88.90 60.008 60.20 0.06 1.54 4.500 114.30 60.009 60.23 0.10 2.55 5.563 141.30 60.010 60.25 0.10 2.56 6.625 168.28 60.011 60.28 0.12 3.08 8.625 219.08 60.013 60.38 0.24 6.110 10.750 273.05 60.015 60.38 0.24 6.112 12.750 323.85 60.017 60.43 0.28 7.114 14.000 3

47、55.60 60.063 61.60 16 16.000 406.40 60.072 61.83 18 18.000 457.20 60.081 62.05 20 20.000 508.00 60.090 62.29 22 22.000 558.80 60.099 62.51 24 24.000 609.60 60.108 62.74 28 28.000 711.20 60.126 63.20 30 30.000 762.00 60.135 63.43 32 32.000 812.80 60.144 63.66 34 34.000 863.60 60.153 63.89 36 36.000 9

48、14.40 60.162 64.11 42 42.000 1066.80 60.189 64.80 48 48.000 1219.20 60.216 65.49 54 54.000 1371.60 60.243 66.17 63 63.000 1600.20 60.284 67.20 65 65.000 1651.00 60.293 67.43 AOutside diameter rounded to 3 decimal places for inch dimensions or to 2 decimal places for mm dimensions.BSee 5.2.5.F2619/F2

49、619M 113TABLE 3 Wall Thickness and Tolerance of 12 in. and Smaller Nominal Pipe SizeWall Thickness and ToleranceNominal IPS Pipe Size DRMinimum Wall ThicknessAToleranceBin. mm in. mm12 13.5 0.062 1.58 +0.007 +0.1811.0 0.076 1.93 +0.009 +0.229.0 0.093 2.36 +0.011 +0.287.3 0.115 2.92 +0.014 +0.367.0 0.120 3.05 +0.014 +0.3634 13.5 0.078 1.98 +0.009 +0.2211.0 0.095 2.41 +0.011 +0.289.0 0.117 2.97 +0.014 +0.367.3 0.144 3.66 +0.017 +0.437.0 0.150 3.81 +0.018 +0.461 13.5 0.