ARMY MIL-HDBK-756-1991 MANUFACTURE OF PROJECTILES PROJECTILE COMPONENTS AND CARTRIDGE CASES FOR ARTILLERY TANK MAIN ARMAMENT AND MORTARS《弹丸组件及弹壳火炮 坦克主要武器装备》.pdf
《ARMY MIL-HDBK-756-1991 MANUFACTURE OF PROJECTILES PROJECTILE COMPONENTS AND CARTRIDGE CASES FOR ARTILLERY TANK MAIN ARMAMENT AND MORTARS《弹丸组件及弹壳火炮 坦克主要武器装备》.pdf》由会员分享,可在线阅读,更多相关《ARMY MIL-HDBK-756-1991 MANUFACTURE OF PROJECTILES PROJECTILE COMPONENTS AND CARTRIDGE CASES FOR ARTILLERY TANK MAIN ARMAMENT AND MORTARS《弹丸组件及弹壳火炮 坦克主要武器装备》.pdf(135页珍藏版)》请在麦多课文档分享上搜索。
1、MIL-HDBK-75b 33 II 9999970 0067345 2 W MI L-H D B K-756 (AR) 29 April 1991 MILITARY HANDBOOK MANUFACTURE 0% PROJECTILES, PROJECTILE COMPONENTS, AND CARTRIDGE CASES FOR ARTILLERY, TANK MAIN ARMAMENT, AND MORTARS AMSC NIA DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited
2、. FSG I3GP Provided by IHS Not for Resale No reproduction or networking permitted without license from IHS -,-,-MIL-HDBK-756 33 m 9997970 O067346 4 I MIL-HDBK-756(AR) FOREWORD 1. This military handbook IS approved for use by all Activities and Agencies of the Department of the Army and is available
3、for use by all Departments and Agencies of,the Department of Defense! 2. Beneficial comments (reconimendations, additions, deletions) and any pertinent data that may be of use in improving this document should be addressed to: Com- mander, US Army Armamjnt Research, Development, and Engineering Cent
4、er, ATTN: S MCAR-CCH-P, Picatinny Arsenal, NJ 07806-5001, by using the self- addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. 3. This handbook was developcd under tile auspices of the US Army Materiel Commands Engineering De-
5、sign Handbook Program, which is under the direction of the US Army Management Engineering College. ii Provided by IHS Not for Resale No reproduction or networking permitted without license from IHS -,-,-MIL-HDBK-75b 13 E 9999970 O067347 b E MI L-H D B K-756(AR) CONTENTS (ir(igrupli Ill FOREWORD . ;i
6、1 LIST OF ILLUSTRATIONS xi LIST OF TABLES xiv LIST OF ABBREVIATIONS AND ACRONYMS xv . CHAPTER 1 INiO1)UCION I- I 1 -2 1-3 1-4 2- I 2-2 2-3 PURPOSE 1-1 BACKGROUND . 1-1 SCOPE 1-2 OVERVIEW 1-3 CHAPTER 2 TYPES OF PROJECTILES INTIIODUCTION 2-1 WEAPON TYPE . 24 2-2.1 .ARTILLERY . 2-1 2-2.2 TANK MAIN ARMA
7、MENT 2-3 2-2.3 . MORTARS 2-4 PROJECTILE TYPES BY TERMINAL EFFECTS 2-7 2-3 . I ANTIPERSONNEL . 2-7 2-3.2 . ANTIMATERIEL . 2-7 2-3.2.1 Hard Targets 2-7 2-3.2.2 Soft Targets . 2-7 2-3.3 BATTLEFIELD ILLUMINATION . 2-7 2-3.4 BATTLEFIELD OBSCURATION AND MARKING 2-7 2-3.5 TRAINING AMMUNITION 2-10 REFERENCE
8、S . 2-10 CHAPTER 3 MATERIALS 3-1 INTROIIUCTION 3-1 3-2 DESIGN TRENDS . 3-1 3-3 FERROUS METALS . 3-1 3-3.1 CARBON STEELS 3-1 3-3.1.1 Definition 3-1 3-3.1.2 Low-Carbon Steels ,.3-2 3-3.1.3 Medium- and High-Carbon Steels . 3-3 3-3.2.1 Definition . : . 3-5 3-3.2.2 Alloying Elements 3-5 3-3.2.3 Propertie
9、s 3-5 3-3.2 ALLOY STEELS . 3-5 iii Provided by IHS Not for Resale No reproduction or networking permitted without license from IHS -,-,-MIL-HDBK-756 13 M 9999970 00b7148 B . 3-3.3 HIGH-FRAGMENTATIOH STEELS 3-6 3-3.3.1 Definition : 3-6 3-3.3.2 Types of High-Fragmentation Steels 3-6 3-3.3.3 Properties
10、 3-6 3-3.4. I Icriililic Mallenblc Iron . 3-7 3-3.4.2 Ductile or Nodular iron . 3-7 3-3.4 CAST IRONS 3-7 3-4 NONFERROUS METALS . 3-7 3-4.1 DEFINITION 3-7 3-4.2 LIGHT METAL ALLOYS 3-7 3-4.2.1 Methods of Manufacture . 3-7 3-4.2.1.1 Aluminum . 3-7 3-4.2.1.2 Magnesium 3-8 3-4.2.2 Properties . ; 3-8 3-4.
11、2.2.1 Aluminurn 3-8 3-4.2.2.2 Magnesium . 3-8 Applications and Constraints . 3-8 3-4.2.3.1 Aluminum . 3-8 3-4.2.3.2 Magnesium 3-9 3-4.3 HEAVY METAL ALLOYS . . 3-9 3-4.3.1.1 Tungsten Alloys . 3-10 3-4.3.1.2 Depleted Uranium . 3-10 3-4.3.2 Applications and Constraints . 3-10 3-4.4 COPPER ALLOYS . 3-10
12、 3-4.4. I Methods of Manufacture . 3-10 3-4.4.2 Properties 3-11 3-4.4.3 Application and Constraints 3-11 3-5 NONMETALLIC MATERIALS i . 3-11 REFERENCES . 3-13 BIBLIOGRAPHY . 3-13 3-4.2.3 3-4.3.1 Methods of Manufacture and Properties . 3-10 CHAPTER 4 MANUFACTURING METHODS 4-1 INTRODUCTION 4-1 4-1.1 BA
13、CKGROUND . 4-1 4- 1.2 MANUFACTURING FACILITIES 4-2 4-1.3 STANDARDIZATION . i . 4-2 4-1.4 CURRENTLY USED PROCESSES . 4-2 METAL FORMING PROCESSES 4-2 4-2.1 HOT FORGE-HEAT TREAT (HF-HT) AND MACHlNE 4-2 4-2.1.1 Raw Material Parameters 4-4 4-2.1.2 Billet Separation 4-5 4-2.1.3 illcL.Heatiiig . 4-6 4-2.1.
14、4 Forging 4-7 4-2.1.5 Contour Turn and Cutoff 4-8 4-2.1.6 Nosing . 4-8 4-2.1.7 Heat Treatment . 4-10 4-2 . I . 8 Machining and Finishing Operations . 4-10 4-2.1.8.1 Bore, Face, and Chamfer . 4-11 4-2.1.8.2 Finish Turning . 4-11 4-2.1.8.3 Face Rase and Cut Threads . 4-11 4-2.1.8.4 Base Plate Assembly
15、 4-12 4-2.1.8.5 Machine Band Seat . . . 4-12 4-2 iv Provided by IHS Not for Resale No reproduction or networking permitted without license from IHS -,-,-MIL-HDBK-756 13 m 9999770 0067147 T m M I b-H D B K-756 (AR) 4-2.1.8.6 Grind Bourrelet 4-13 4-2.1.8.7 Rotating Band Application 4-13 4-2.1.8.8 Mach
16、ine Rotating Band 4-14 4-2.1.8.9. Projectile Marking . 4-14 4-2.1.8.10 Surface Prepqration . 4-14 4-2.1.8. I I Ioiiiiiiig . 4-14 4-2.2.1 Raw Material Parameters 4-15 4-2.2.2 Billet Separation 4-15 4-2.2.3 Hot Cupping 4-15 4-2.2.4 Concentricity Turn and Cutoff 4-15 4-2.2.5 Surface Preparation . 4-15
17、4-2.2.6 Cold-Forming 4-15 4-2.2.7 Thermal Treatments . 4-15 4-2.2.8 Face-off and Contour Open End . 4-16 4-2.2.9 Nosing . 4-16 4-2.2.10 Machining 4-16 4-2.2 1401 CU I-COLD DKAW . 4-14 4-2.3 COLD EXTRUSION . 4-16 4-2.4 MACHINING FROM SOLID WROUGHT STOCK . 4-17 4-2.5 DEEP DRAWING . 4-17 REFERENCES . 4
18、-17 BIBLIOGRAPHY . 4-17 CHAPTER 5 OTHER DEEP CAVITY PROJECTILES MANUFACTURE OF CONVENTIONAL HIGH-EXPLOSIVE (HE) AND 5-1 INTRODUCTION 5-1 5-1.1 DESIGN PARAMETERS . 5-1 5-1.2 PHYSICAL DESCRIPTION 5-1 5-1.2.1 155-mm M549A1 HERA Projectile . 5-1 5-1.2.2 155-mm MI07 HE Projectile . 5-2 5-2 MANUFACTURE OF
19、 HIGH-EXPLOSIVE PKOJEC11LE (M549Al TYPE) 5-2 5-2.1 MANUFACTURE OF WARHEAD BODY . 5-3 5-2.1.1 Design . 5-3 5-2.1.2 Selection of Manufacturing Process 5-3 5-2.1.3 Material Parameters 5-3 5-2.1.4 Typical Sequence of Operations . 5-3 5-2.1.4.1 Forming Operations 5-3 5-2.1.4.2 Thermal Treatment 5-4 5-2.1
20、.4.3 Finish Operations 5-4 5-2.2.1 Material Parameters 5-5 5-2.2.2 5-2.2 MANUFACTURE OF ROCKET MOTOR BODY . 5-5 Typical Sequence of Operations . 5-5 5-2.2.2.1 Forming Operations 5-6 Rotating Band Application 5-6 5-2.2.2.3 Heat Treating 5-6 5-2.2.2.4 Finish Operations 5-6 REFERENCES . 5-7 5-2.2.2.2 5
21、-3 MANUFACTURE OF HIGH-EXPLOSIVE PROJECTILE (MI07 TYPE) 5-7 V Provided by IHS Not for Resale No reproduction or networking permitted without license from IHS -,-,-MIL-HDBK-75b 13 E 9999970 00b7150 b i MI L-HDBK-756(AR) CHAPTER 6 MAN U FA c:r U R E OF CA 12 RI ER PR O J E cII LES 6-1 INTRODUCTION 6-1
22、 6-1.1 DESIGN PARAMETERS . 6-1 6- 1.2 PHYSICAL DESCRI PTION 6-1 6-1.2. I Carricr Irojcclilcs (155-inni M483A1 Subinunihn Typ) . 6-1 6-1.2.2 Carrier Projectile (155-mm M825 Smoke Type) . 6-1 6-1.2.3 Carrier Projectile (155-mm M485A2 Illuminating Canister Type) 6-2 MANUFACTURE OF PROJECTILE 155-mm M48
23、3Al . 6-2 6-2 6-2.1 MANUFACTURE OF PROJECTILE BODY . 6-2 6-2.1.1 Design . 6-2 Selection of Manufacturing Process . 6-2 6-2.1.2 6-2.1.3 MatcraPParainetcrs 6-2 6-2.1.4 Typical Sequence of Operations . 6-2 Billet Separation, Descaling . 6-2 Cabbage and Pierce . 6-3 Draw and Punch Out Nose, Slow Cool, S
24、hot Blast Inner Diameter 6-3 Rough Turn Outer Diameter . 6-3 Cold-Draw, Stress Relief . 6-3 Cut Off, Finish Turn Band Seat, Bore ID of Nose and Face . 6-4 Wcld tlic Rotating Rand. Stress Rclicvc, Rough Turn Rand 6-4 Heat Treat, Quench, Temper, and Cool . 6-4 Finish Turn Outer Diameter 6-4 Bore, Face
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