REG UFGS-01 86 12 07 40-2012 RELIABILITY CENTERED ACCEPTANCE FOR MECHANICAL SYSTEMS.pdf

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1、*USACE / NAVFAC / AFCESA / NASA UFGS-01 86 12.07 40 (February 2012)-Preparing Activity: NASA SupersedingUFGS-01 86 12.07 40 (February 2010)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated January 2012*SECTION TABLE OF CONTENTSDIVISION 01 - GENERAL REQUIREMENTSSECTIO

2、N 01 86 12.07 40RELIABILITY CENTERED ACCEPTANCE FOR MECHANICAL SYSTEMS02/12PART 1 GENERAL1.1 SYSTEM DESCRIPTION1.2 REFERENCES1.3 SUBMITTALS1.4 DESIGN DATA1.5 QUALITY ASSURANCE1.6 WARRANTYPART 2 PRODUCTS2.1 PRODUCT DATA2.1.1 Manufacturer Product Data2.1.2 Certification Data2.1.3 Specific Equipment Da

3、ta2.1.4 Extra MaterialsPART 3 EXECUTION3.1 INSTALLATION3.2 EXAMINATION3.3 FIELD QUALITY CONTROL AND ACCEPTANCE TESTING3.3.1 Predictive Testing and Inspection3.4 OPERATIONS AND MAINTENANCE3.5 ACCEPTANCE DOCUMENTATION- End of Section Table of Contents -SECTION 01 86 12.07 40 Page 1Provided by IHSNot f

4、or ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-01 86 12.07 40 (February 2012)-Preparing Activity: NASA SupersedingUFGS-01 86 12.07 40 (February 2010)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated

5、January 2012*SECTION 01 86 12.07 40RELIABILITY CENTERED ACCEPTANCE FOR MECHANICAL SYSTEMS02/12*NOTE: This specification covers the AIR FORCE ARMY NASA NAVY requirements forReliability Centered Building and Equipment Acceptance for Mechanical systems. The contents universally apply to mechanical syst

6、ems and may be utilized by other organizations, if deemed beneficial.Refer to Section 01 83 00.07 40 RELIABILITY CENTERED ACCEPTANCE FOR FACILITY SHELLS (foundations, structure, walls, openings, roofs, insulation and vapor barrier systems, etc.).Refer to Section 01 83 13.07 40 RELIABILITY CENTERED A

7、CCEPTANCE FOR SUPERSTRUCTURE PERFORMANCE REQUIREMENTS for externally exposed structures such as communication towers, launch facilities; and partially open shelters such as those for fueling chemical storage, as well as underground special structures for explosives and ordinance.Refer to Section 01

8、86 26.07 40 RELIABILITY CENTERED ACCEPTANCE FOR ELECTRICAL SYSTEMS for facility electrical power and distribution systems.Adhere to UFC 1-300-02 Unified Facilities Guide Specifications (UFGS) Format Standard when editing this guide specification or preparing new project specification sections. Edit

9、this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments, su

10、ggestions and recommended changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR).*SECTION 01 86 12.07 40 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-PART 1 GENERAL1.1 SYSTEM DESCRIPTIONTh

11、is specification establishes acceptance requirements to ensure building equipment and systems installed by the Contractor have been installed properly and contain no identifiable defects that will shorten the design life of the equipment. These requirements utilize Predictive Testing “DO“ for Distri

12、ct Office (Engineering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NA

13、SA projects, or choose the second bracketed item for Army projects.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval.information only. When used, a designation following the “G“ designation iden

14、tifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-01 Preconstruction SubmittalsQuality Control Plan; G; G, _Material, Equipment, and Fixture Lists; G; G, _SD-02 Shop DrawingsConnection Diagrams; G; G,

15、 _Bearing Layout; G; G, _Fabrication Drawings; G; G, _Installation Drawings; G; G, _SD-03 Product DataManufacturers Catalog Data; G; G, _Equipment Foundation Data; G; G, _Specific Equipment Data; G; G, _Spare Parts List; G; G, _SECTION 01 86 12.07 40 Page 4Provided by IHSNot for ResaleNo reproductio

16、n or networking permitted without license from IHS-,-,-Warranty; G; G, _SD-05 Design DataDesign Analysis and Calculations; G; G, _SD-06 Test ReportsAlignment Test; G; G, _Balancing Test; G; G, _Borescope Inspection Test; G; G, _Code and Requirements Verification Test; G; G, _Cold Starting Test; G; G

17、, _Cooling System Evaluation Test; G; G, _Ductwork Leakage Test; G; G, _Exhaust Emissions Test; G; G, _Flux Analysis Test; G; G, _High Voltage Test; G; G, _Hydraulic Oil Test; G; G, _Hydrostatic Test; G; G, _Infrared Thermography Test; G; G, _Insulation Power Factor Test; G; G, _Insulation Resistanc

18、e Test; G; G, _Lubricating Oil Test; G; G, _Mechanical Performance Test; G; G, _Motor Circuit Evaluation Test; G; G, _Noise Level Acceptance Test; G; G, _Operational Fire Damper Test; G; G, _Performance Test; G; G, _Power/Output Test; G; G, _Thermodynamic Performance Test; G; G, _Ultrasonic (Airborn

19、e) Test; G; G, _Ultrasonic (Pulse) Test; G; G, _Vibration Analysis Test; G; G, _SECTION 01 86 12.07 40 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Visual Inspection; G; G, _Warranty Test; G; G, _SD-07 CertificatesCertificates; G; G, _SD-08

20、Manufacturers InstructionsManufacturers Instructions; G; G, _SD-10 Operation and Maintenance DataOperations and Maintenance Manuals; G; G, _SD-11 Closeout SubmittalsRecord Drawings; G; G, _Acceptance Documentation; G; G, _1.4 DESIGN DATASubmit applicable design analysis and calculations for the equi

21、pment listed below as instructed to by the project specification. a. Blowersb. Boilersc. Compressorsd. Condenserse. Cranesf. Diesel Engineg. Diesel Generatorh. Gearboxesi. Fansj. Fluid Pipingk. Heat exchangersl. Heat Exchange Cooling Towerm. Hvac Ductsn. Material Handling Conveyoro. Miscellaneous Sa

22、fety Washp. MotorsSECTION 01 86 12.07 40 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-q. Pumpsr. Valvess. Steam Trapst. Turbine Expanderu. Turbines- Gasv. Turbines- Steam1.5 QUALITY ASSURANCESubmit a Quality Control plan outlining the intend

23、ed methods of receiving, testing, and installing equipment. The RCBEA GUIDE specifies minimum test equipment requirements. Use trained and adequately certified personnel in the appropriate acceptance testing PT issued directly to the Government. Perform corrective action that becomes necessary becau

24、se of defective materials and workmanship while system is under warranty 7_ days after notification, unless additional time is approved by the Contracting Officer. Failure to perform repairs within the specified period of time constitutes grounds for having the corrective action and repairs performe

25、d by others and the cost billed to the Contractor. Provide a 1_ year minimum contractor installation warranty.PART 2 PRODUCTS2.1 PRODUCT DATASubmit material, equipment, and fixture lists for all equipment, materials, and fixtures planned for use to complete the job before commencing work. Include at

26、 a minimum, the items description, quantity, manufacturers style or catalog numbers, and specification and drawing reference numbers. Provide a complete list of construction equipment to be used.2.1.1 Manufacturer Product DataSubmit fabrication drawings for equipment and specialties consisting of fa

27、brication and assembly details to be performed in the factory. Show cutaway and sectional views in gearbox fabrication drawings.Submit data for all equipment listed in the paragraph entitled, “Product Data,“ of this section. Include manufacturers standard catalog data, at least 5 weeks_ prior to the

28、 purchase or installation of a SECTION 01 86 12.07 40 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-particular component, highlighted to show material, size, options, equipment performance data charts and curves, etc. in adequate detail to de

29、monstrate compliance with contract requirements. Include manufacturers recommended installation instructions and procedures. If vibration isolation is specified for a unit, include vibration isolator literature containing catalog cuts and certification that the isolation characteristics of the isola

30、tors provided meet the manufacturers recommendations. Submit for each specified component.Submit bearing layout drawings detailing the type, size, and orientation of bearings for equipment containing bearings, such as motors, pumps, fans, cranes, gearboxes, etc.Submit for all equipment listed in the

31、 paragraph entitled, “Product Data,“ of this section. Include plan dimensions of foundations and relative elevations, equipment weight and operating loads, horizontal and vertical loads, horizontal and vertical clearances for installation, and size and location of anchor bolts.Submit manufacturers c

32、atalog data and equipment foundation data for the following equipment: a. Blowersb. Boilersc. Compressorsd. Condenserse. Cranesf. Diesel Engineg. Diesel Generatorh. Gearboxesi. Fansj. Fluid Pipingk. Heat exchangersl. Heat Exchange Cooling Towerm. Hvac Ductsn. Material Handling Conveyoro. Miscellaneo

33、us Safety Washp. Motorsq. Pumpsr. Valvess. Steam TrapsSECTION 01 86 12.07 40 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-t. Turbine Expanderu. Turbines- Gasv. Turbines- Steam2.1.2 Certification DataSubmit applicable certificates for the equ

34、ipment listed below showing conformance with test requirements, laboratory certifications, etc. as instructed by the project specification. a. Blowersb. Boilersc. Compressorsd. Condenserse. Cranesf. Diesel Engineg. Diesel Generatorh. Gearboxesi. Fansj. Fluid Pipingk. Heat Exchangersl. Heat Exchange

35、Cooling Towerm. Hvac Ductsn. Material Handling Conveyoro. Miscellaneous Safety Washp. Motorsq. Pumpsr. Valvess. Steam trapst. Turbine expanderu. Turbines- Gasv. Turbines- SteamSECTION 01 86 12.07 40 Page 9Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,

36、-,-2.1.3 Specific Equipment DataSubmit the following information for all equipment listed below: location of installation, AIR FORCE ARMY NASA NAVY Identification number, date of installation (required or actual acceptance date), and applicable AIR FORCE ARMY NASA NAVY reference drawing number. Unle

37、ss explicitly stated in submitted manufacturers literature, provide and submit the following specific equipment data: a. Blowers (1) Blower type (2) Number of rotating vanes (3) Number of stationary vanes (4) Rotating Speed(s) (5) Number of belts (if belt driven) (6) Belt lengths measured at the pit

38、ch line (if belt driven) (7) Diameter of the drive sheave at the drive pitch line (if belt driven) (8) Diameter of the driven sheave at the drive pitch line (if belt driven)b. Boilers (1) Boiler typec. Compressors (1) Compressor type (2) Number of compressor sections (3) Number of blades per section

39、 (4) Number of diffusers (5) Number of gear teeth on drive gear (6) Number of driven shafts (7) Number of gear teeth per driven shaft (8) Rotating speed of each rotor (9) Lubricating Oil information, viscosity grade in ISO units, AGMA or SAE classification and identification of all additives (10) Gr

40、ease lubricant information, type of base stock, NLGI number, type and percent of thickener dropping point, and base oil viscosity range in SUSd. CondensersSECTION 01 86 12.07 40 Page 10Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- (1) Condenser ty

41、pee. Cranes (1) Crane type, duty class and capacity (2) Operating speeds (3) Hoist lift (4) Number of hoists per cranef. Diesel Engines (1) Engine type (2) Engine specificationsg. Diesel Generator (1) Engine type (2) Generator type (3) Engine specificationsh. Fans (1) Fan type (2) Number of rotating

42、 fan blades/vanes (3) Number of stationary fan blades/vanes (4) Rotating Speed(s) (5) Number of belts (if belt driven) (6) Belt lengths measured at the pitch line (if belt driven) (7) Diameter of the drive sheave at the drive pitch line (if belt driven) (8) Diameter of the driven sheave at the drive

43、 pitch line (if belt driven)i. Fluid Piping (1) Pipe material (2) Pipe size and schedulej. Gearboxes (1) Gearbox type (2) Type of gear toothSECTION 01 86 12.07 40 Page 11Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- (3) Gear material (4) Number of

44、 teeth on each gear (5) Gear ratio (6) Input and output speedsk. Heat Exchangers (1) Heat Exchanger typel. Heat Exchange Cooling Tower (1) Cooling Tower Identification (Type)m. HVAC Ducts (1) Type of duct installedn. Material Handling Conveyor (1) Conveyor typeo. Miscellaneous Safety Wash (1) Typep. Motors (1) Motor type (2) Bearing information (3) Frame size (4) Motor class (5) Full load and locked rotor curr