ASTM D7167-2012(2018) 1875 Standard Guide for Establishing Procedures to Monitor the Performance of Safety-Related Coating Service Level III Lining Systems in an Operating Nuclear .pdf

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1、Designation: D7167 12 (Reapproved 2018)Standard Guide forEstablishing Procedures to Monitor the Performance ofSafety-Related Coating Service Level III Lining Systems inan Operating Nuclear Power Plant1This standard is issued under the fixed designation D7167; the number immediately following the des

2、ignation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This guide covers procedures

3、for establishing a programto monitor the performance of Coating Service Level III lining(and coating) systems in operating nuclear power plants.Monitoring is an ongoing process of evaluating the conditionof the in-service lining systems.1.2 Coating Service Level III lining systems subject to thisgui

4、de are generally those applied to metal substrates compris-ing raw water, condensate-quality water, or fuel oil wetted (thatis, full or intermittent immersion) surfaces in systems that mayinclude:1.2.1 Service water piping upstream of safety-relatedcomponents,1.2.2 Service water pump internals (draf

5、t tube, volutes, anddiffusers),1.2.3 Service water heat exchangers including the channels,pass partitions, tubesheets, end bells, and covers1.2.4 Service water strainers,1.2.5 Reactor water storage tanks (RWSTs),1.2.6 Refuel cavity water storage tanks,1.2.7 Reactor makeup water system,1.2.8 Componen

6、t cooling water system,1.2.9 Lube oil tanks for safety-related equipment, and1.2.10 Emergency diesel fuel oil system.1.3 It is the intent of this guide to provide a recommendedbasis for establishing a linings monitoring program, not tomandate a singular basis for all programs. Variations orsimplific

7、ations of the program described in this guide may beappropriate for any given operating nuclear power plantdepending on its licensing commitments. Similar guidelinesmay be applicable for certain Coating Service Level II appli-cations such as fluid immersion systems.1.4 This standard does not purport

8、 to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety, health, and environmental practices and deter-mine the applicability of regulatory limitations prior to use.1.5 This international standard w

9、as developed in accor-dance with internationally recognized principles on standard-ization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recom-mendations issued by the World Trade Organization TechnicalBarriers to Trade (TBT) Committee.2. Referen

10、ced Documents2.1 ASTM Standards:2D610 Practice for Evaluating Degree of Rusting on PaintedSteel SurfacesD714 Test Method for Evaluating Degree of Blistering ofPaintsD1186 Test Methods for Nondestructive Measurement ofDry Film Thickness of Nonmagnetic Coatings Applied toa Ferrous Base (Withdrawn 2006

11、)3D1400 Test Method for Nondestructive Measurement of DryFilm Thickness of Nonconductive Coatings Applied to aNonferrous Metal Base (Withdrawn 2006)3D3359 Test Methods for Rating Adhesion by Tape TestD4537 Guide for Establishing Procedures to Qualify andCertify Personnel Performing Coating and Linin

12、g WorkInspection in Nuclear FacilitiesD4538 Terminology Relating to Protective Coating andLining Work for Power Generation FacilitiesD4541 Test Method for Pull-Off Strength of Coatings UsingPortable Adhesion TestersD6677 Test Method for Evaluating Adhesion by KnifeD7108 Guide for Establishing Qualif

13、ications for a NuclearCoatings SpecialistD7230 Guide for Evaluating Polymeric Lining Systems for1This guide is under the jurisdiction of ASTM Committee D33 on ProtectiveCoating and Lining Work for Power Generation Facilities and is the directresponsibility of Subcommittee D33.04 on Quality Systems a

14、nd Inspection.Current edition approved Aug. 1, 2018. Published August 2018. Originallyapproved in 2005. Last previous edition approved in 2012 as D7167 12. DOI:10.1520/D71612R18.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org.

15、For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3The last approved version of this historical standard is referenced onwww.astm.org.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959.

16、 United StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Bar

17、riers to Trade (TBT) Committee.1Water Immersion in Coating Service Level III Safety-Related Applications on Metal SubstratesF1130 Practice for Inspecting the Coating System of a Ship2.2 ANSI /ASME Standards:4ANSI/ASME N 45.2.6 Qualification of Inspection,Examination, and Testing Personnel for Nuclea

18、r PowerPlantsANSI/ASME NQA-1 Quality Assurance Requirements forNuclear Facility Applications2.3 SSPC Standard:5SSPC-PA 2 Measurement of Dry Paint Thickness WithMagnetic GagesSSPC-VIS 2 Standard Method of Evaluating Degree ofRusting on Painted Steel Surfaces2.4 U.S. Nuclear Regulatory Commission Docu

19、ments:6Generic Letter 89-13 Service Water System Problems Af-fecting Safety-Related Equipment3. Terminology3.1 DefintionsDefinitions for use with this standard areshown in Terminology D4538 or other applicable standards.3.2 The following definitions of terms are repeated forconvenience and clarity:3

20、.2.1 Coating Service Level III, nareas outside the reactorcontainment where lining (or coating) failure could adverselyaffect the safety function of a safety-related structure, system,or component (SSC).3.2.2 lining, nparticular type of coating intended forprotection of substrates from corrosion as

21、a result of continu-ous or intermittent fluid immersion.4. Significance and Use4.1 Establishment of an in-service linings monitoring pro-gram permits planning and prioritization of lining maintenancework as needed to maintain lining integrity and performance innuclear Coating Service Level III syste

22、ms. Refer to ASTMMNL-8, Manual on Maintenance Coatings for Nuclear PowerPlants,7and Guide D7230, which provides guidance forselecting lining materials for new construction or maintenanceof safety-related lining systems.4.2 A linings monitoring program enables early identifica-tion and detection of p

23、otential problems in lining systems.Some Coating Service Level III lining systems may be knownin advance to be suspect, deficient, or degraded. Monitoringlining performance will assist in developing follow-up proce-dures to resolve any significant deficiency relative to liningwork.4.3 Degraded linin

24、gs may generate debris under normaloperation and testing or during upset conditions that couldadversely affect the performance of safety-related systems. Inmost cases, the consequence of the debris generation is flowblockage, essential heat transfer reduction, or both; ultimatelyleading to degradati

25、on of equipment or system performance. Alinings monitoring program may be required to fulfill licensingcommitments for Coating Service Level III lining work.5. Responsibility5.1 The owner/operator shall identify the department orgroup within the organization responsible for establishing theapplicabl

26、e requirements for activities or procedures covered bythis guide and shall document the scope of their responsibility.Owner/operator delegation of this responsibility to other out-side qualified organizations is permitted and shall be docu-mented.5.2 It is the responsibility of the owner/operator or

27、 hisdesignee performing these activities to specify the detailedmethods and procedures for meeting the applicable require-ments of this guide.5.3 The owner/operator or his designee shall assign acoordinator to be responsible for supervising lining inspectionactivities, data collection and documentat

28、ion, and for ensuringthat personnel performing inspection are adequately trainedand qualified.5.4 The owner/operator shall assign responsibility for evalu-ating the results of inspection activities carried out under thelinings performance monitoring program.6. Frequency6.1 Frequency of in-service li

29、ning inspection monitoringshall be determined by the owner/operator.6.2 Inspection frequency should be based on the impact oflining failures on plant safety, potential problems identifiedduring prior inspections, service life history, availability andaccessibility of the linings, considerations with

30、 respect tosatisfying “as low as reasonably achievable” (ALARA)objectives, and outage schedules. In many cases, lining condi-tion assessments can be performed in conjunction with otherroutine maintenance performed on the lined equipment (forexample, tank inspections and Generic Letter 89-13 heatexch

31、anger inspections).6.3 Inspection frequencies may change based on the assess-ment findings. Should two or more consecutive inspectionsindicate satisfactory conditions, then frequencies of futureinspections can be adjusted accordingly.7. Records and Past History7.1 Surface preparation, lining materia

32、ls that are acceptablefor the service conditions, and quality of the application areimportant factors that determine the longevity of a CoatingService Level III system. Operating conditions also can influ-ence the service life of the linings. Flow conditions (cavitation,erosion, etc.), water chemist

33、ry, system upsets, and temperaturegradients (“cold wall” configurations) can result in prematurefailure.4Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.5Available from Society for Protective Coatings (SSPC), 40 24th St.,

34、6th Floor,Pittsburgh, PA 15222-4656, http:/www.sspc.org.6Available from U.S. Government Printing Office Superintendent of Documents,732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401, http:/www.access.gpo.gov.7Available from ASTM International Headquarters, 100 Barr Harbor Dr., BoxC700, We

35、st Conshohocken, PA 19428-2959.D7167 12 (2018)27.2 Initial assessments shall include a review of the pastlining history. Past lining history data to be reviewed mayinclude:7.2.1 Copies of lining specifications, manufacturers prod-uct data sheets, and application procedures for in-place linings.7.2.2

36、 Quality control documentation for the existing in-place lining systems and their application.7.2.3 Copies of previous inspection or monitoring reports.7.2.4 Documentation pertaining to any maintenance workperformed on in-place lining systems.7.2.5 Review of industry operating experience for the lin

37、ingmaterial.7.3 Assessments shall always include a review of the lasttwo or more performance monitoring reports, if available,pertaining to the lining systems and may include review of thedocumentation outlined in 7.2.1 7.2.5.8. Premonitoring Procedure8.1 Before conducting an inspection of the linin

38、g systems,the responsible organization shall ensure that the necessaryservices and equipment required for inspection are provided.Factors that must be considered while planning the inspectionactivities include, but are not limited to, lighting, access tolined surfaces, cleaning surfaces of any depos

39、it or buildup,ventilation, and where necessary, special underwater inspectionrequirements.8.2 Station access procedures for Coating Service Level IIIlining systems monitoring shall be followed. While accessprocedures may vary from plant to plant, specific station accessprocedures may include:8.2.1 S

40、ecurity clearance for protected, radiation-controlled,and vital areas and escorted or unescorted clearance as re-quired;8.2.2 Radiological history including prior radiation expo-sure for all personnel involved;8.2.3 Health physics classroom training in the use of radia-tion detection and monitoring

41、devices and procedures forwearing anti-contamination clothing;8.2.4 Radiation work permit based on health physics radio-logical survey of the work location;8.2.5 Compliance with radiation work permit requirementsand other special radiation controls unique to each worklocation;8.2.6 Issuance of dosim

42、etry; and8.2.7 Confined space permits and personnel rescue/recoveryprotocols.8.3 The safety requirements of the facility owner/operator,including system lock-outs/tag-outs, must be met when per-forming all inspection operations.9. Personnel Requirements, Qualifications, and Training9.1 The facility

43、owner/operator shall specify the require-ments and guidelines for qualification and training of personnelinvolved in the program.9.1.1 Personnel performing inspections of Coating ServiceLevel III lining systems shall be knowledgeable coatingspersonnel meeting the requirements of Guide D4537, ANSI/AS

44、ME N45.2.6, or ANSI/ASME NQA-1.9.2 The evaluator and coordinator shall be the NuclearCoatings Specialist (Guide D7108) or personnel judged to beacceptable by the Nuclear Coating Specialist.10. Inspection Plan10.1 The owner/operator shall develop a plant-specific in-spection plan to accomplish the ob

45、jectives of the monitoringprogram. The plan may reference other plant programs thatdictate inspection frequency or identify required linings/inspections. The inspection plan shall address the followingbased on specific owner/operator requirements:10.1.1 A pre-inspection briefing to familiarize progr

46、ampersonnel with the objectives of the inspections, the proceduresto be followed, and the precautions to be taken;10.1.2 A listing of the required assessment frequencies foreach system segment or component; and10.1.3 Maps, drawings, or visual media depicting the spe-cific systems and components to b

47、e inspected. These shall beused to document the locations of all defects and all tests thatare performed. These may also be used as a tool to identifyadditional testing, lining repair, relining, and further monitor-ing.10.2 Condition assessments shall include a visual inspectionof the designated lin

48、ed/surfaces to identify defects, such asblistering, cracking, flaking/peeling/delamination, rusting, andphysical damage.10.2.1 BlisteringCompare any blistering found to theblistering pictorial standards for coatings defects (refer to TestMethod D714) and record size and frequency. If the blisters ar

49、elarger than those on the comparison photographs, measure,record size and extent, and photograph. Report if blisteredportions are intact. Report if there is blister fluid. If fluid ispresent, samples may be taken.10.2.2 CrackingCracking can be limited to the one layerof a lining system or can extend through to the substrate.Measure the length of the crack or, if extensive cracking hasoccurred, measure the size of the area affected. Determine ifthe cracking is isolated or is part of a pattern. Recordmeasurements and describe crack depth and pattern on theinspection report