ASTM D5498-2012 Standard Guide for Developing a Training Program for Personnel Performing Coating and Lining Work Inspection for Nuclear Facilities 《开发核设施覆层和衬砌工作检验人员培训计划的标准指南》.pdf

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1、Designation:D549809 Designation: D5498 12Standard Guide forDeveloping a Training Program for Personnel PerformingCoating and Lining Work Inspection for Nuclear Facilities1This standard is issued under the fixed designation D5498; the number immediately following the designation indicates the year of

2、original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This guide is intended to assist those responsible for deve

3、loping a program for the indoctrination and training of personnelperforming coating and lining inspection work for nuclear facilities.1.2 It is recognized that organizations and job responsibilities vary widely among utilities and also among various support andservice companies. It is the responsibi

4、lity of the user of this guide to identify the appropriate subject matter for its program andits specific needs.1.3 Users of this guide must ensure that coatingscoating and lining work complies not only with this guide, but also with thelicensees plant-specific quality assurance program and licensin

5、g commitments.2. Referenced Documents2.1 ASTM Standards:2D16 Terminology for Paint, Related Coatings, Materials, and ApplicationsD610 Practice for Evaluating Degree of Rusting on Painted Steel SurfacesD714 Test Method for Evaluating Degree of Blistering of PaintsD1005 Test Method for Measurement of

6、Dry-Film Thickness of Organic Coatings Using MicrometersD2240 Test Method for Rubber PropertyDurometer HardnessD2583 Test Method for Indentation Hardness of Rigid Plastics by Means of a Barcol ImpressorD3276 Guide for Painting Inspectors (Metal Substrates)D3359 Test Methods for Measuring Adhesion by

7、 Tape TestD3363 Test Method for Film Hardness by Pencil TestD3843 Practice for Quality Assurance for Protective Coatings Applied to Nuclear FacilitiesD3925 Practice for Sampling Liquid Paints and Related Pigmented CoatingsD4138 Practices for Measurement of Dry Film Thickness of Protective Coating Sy

8、stems by Destructive, Cross-SectioningMeansD4212 Test Method for Viscosity by Dip-Type Viscosity CupsD4214 Test Methods for Evaluating the Degree of Chalking of Exterior Paint FilmsD4258 Practice for Surface Cleaning Concrete for CoatingD4259 Practice for Abrading ConcreteD4260 Practice for Liquid a

9、nd Gelled Acid Etching of ConcreteD4261 Practice for Surface Cleaning Concrete Masonry Units for CoatingD4262 Test Method for pH of Chemically Cleaned or Etched Concrete SurfacesD4263 Test Method for Indicating Moisture in Concrete by the Plastic Sheet MethodD4285 Test Method for Indicating Oil or W

10、ater in Compressed AirD4414 Practice for Measurement of Wet Film Thickness by Notch GagesD4417 Test Methods for Field Measurement of Surface Profile of Blast Cleaned SteelD4537 Guide for Establishing Procedures to Qualify and Certify Personnel Performing Coating and Lining Work Inspection inNuclear

11、FacilitiesD45381This guide is under the jurisdiction of ASTM Committee D33 on Protective Coating and Lining Work for Power Generation Facilities and is the direct responsibilityof Subcommittee D33.04 on Quality Systems and Inspection.Current edition approved JuneMarch 1, 2009.2012. Published July 20

12、09.March 2012. Originally approved in 1994. Last previous edition approved in 20012009 asD5498 019. DOI: 10.1520/D5498-09.10.1520/D5498-12.2For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolum

13、e information, refer to the standards Document Summary page on the ASTM website.1This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequ

14、ately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohock

15、en, PA 19428-2959, United States.D4538 Terminology Relating to Protective Coating and Lining Work for Power Generation FacilitiesD4541 Test Method for Pull-Off Strength of Coatings Using Portable Adhesion TestersD4610 Guide for Determining the Presence of and Removing Microbial (Fungal or Algal) Gro

16、wth on Paint and RelatedCoatingsD4752 Practice for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-Rich Primers by Solvent RubD4787 Practice for Continuity Verification of Liquid or Sheet Linings Applied to Concrete SubstratesD4940 Test Method for Conductimetric Analysis of Water Soluble

17、 Ionic Contamination of Blasting AbrasivesD5162 Practice for Discontinuity (Holiday) Testing of Nonconductive Protective Coating on Metallic SubstratesD5163 Guide for Establishing a Program for Condition Assessment of Coating Service Level I Coating Systems in NuclearPower PlantsD6132 Test Method fo

18、r Nondestructive Measurement of Dry Film Thickness of Applied Organic Coatings Using an UltrasonicGageD6237 Guide for Painting Inspectors (Concrete and Masonry Substrates)D6386 Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces forPaintingD6677

19、Test Method for Evaluating Adhesion by KnifeD7091 Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metalsand Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous MetalsD7167 Guide for Establishing Procedures to Monitor the Performance of

20、Safety-Related Coating Service Level III LiningSystems in an Operating Nuclear Power PlantD7234 Test Method for Pull-Off Adhesion Strength of Coatings on Concrete Using Portable Pull-Off Adhesion TestersD7682 Test Method for Replication and Measurement of Concrete Surface Profiles Using Replica Putt

21、yE337 Test Method for Measuring Humidity with a Psychrometer (the Measurement of Wet- and Dry-Bulb Temperatures)F1869 Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium ChlorideTest Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloo

22、r Using Anhydrous Calcium ChlorideG12 Test Method for Nondestructive Measurement of Film Thickness of Pipeline Coatings on SteelG62 Test Methods for Holiday Detection in Pipeline Coatings2.2 ASME Codes and Standards:3ASME Boiler and Pressure Vessel Code, Section XI Rules for Inservice Inspection of

23、Nuclear Power Plant Components2.3 SSPC: The Society for Protective Coatings Standards:4SSPC-AB 1 Mineral and Slab AbrasivesSSPC-AB 2 Cleanliness of Recycled Ferrous Metallic AbrasiveSSPC-AB 3 Ferrous Metallic AbrasiveSSPC-AB 4 Recyclable Encapsulated Abrasive MediaSSPC-PA1 Shop, Field and Maintenanc

24、e Painting of SteelSSPC-PA2 Measurement of Dry Paint Thickness with Magnetic GageSSPC-PA3A Guide to Safety in Paint ApplicationSSPC-PA 9 Measurement of Dry Coating Thickness on Cementitious Substrates Using Ultrasonic GagesSSPC-PA 10 Guide to Safety and Health Requirements for Industrial Painting Pr

25、ojectsSSPC-PA Guide 11 Protecting Edges, Crevices, and Irregular Steel Surfaced by Stripe CoatingSSPC-SP1 Solvent CleaningSSPC-SP2 Hand Tool CleaningSSPC-SP3 Power Tool CleaningSSPC-SP5/NACE No. 1 White Metal Blast CleaningSSPC-SP6/NACE No. 3 Commercial Blast CleaningSSPC-SP7/NACE No. 4 Brush-Off Bl

26、ast CleaningSSPC-SP8 PicklingSSPC-SP10/NACE No. 2 Near-White Blast CleaningSSPC-SP11 Power Tool Cleaning to Bare MetalSSPC-SP12/NACE No. 5 Surface Preparation and Cleaning of Metals by Waterjetting Prior to RecoatingSSPC-SP13/NACE No. 6 Surface Preparation of ConcreteSSPC-SP14/NACE No. 8 Industrial

27、Blast CleaningSSPC-SP15 Commercial Grade Power Tool CleaningSSPC-SP 16 Brush-Off Blast Cleaning of Coated and Uncoated Galvanized Steel, Stainless Steels, and Non-Ferrous Metals3Available from American Society of Mechanical Engineers (ASME), ASME International Headquarters, Three Park Ave., New York

28、, NY 10016-5990, http:/www.asme.org.4Available from Society for Protective Coatings (SSPC), 40 24th St., 6th Floor, Pittsburgh, PA 15222-4656, http:/www.sspc.org.D5498 122SSPC-VIS 1 Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast CleaningSSPC-VIS 2 Method of Evaluat

29、ing Degree of Rusting on Painted Steel SurfacesSSPC-VIS 3 Guide and Reference Photographs for Steel Surfaces Prepared by Hand and Power Tool CleaningSSPC-VIS 4/NACE VIS 7 Guide and Reference Photographs for Steel Surfaces Prepared by WaterjettingSSPC-VIS 5/NACE VIS 9 Guide and Reference Photographs

30、for Steel Surfaces Prepared by Wet Abrasive Blast Cleaning2.4 Federal Standards:510 CFR 50 Appendix B, Quality Assurance Criteria for Nuclear Power Plants and Fuel Reprocessing Plants10 CFR 21 Reporting of Defects and Noncompliance2.5 ICRI Standards:6No. 03732P Guideline for Selecting and Specifying

31、 Concrete Surface Preparation for Sealers, Coatings, and Polymer Overlays2.6 NACE Standards:7NACE SP0178 Design, Fabrication, and Surface Finish Practices for Tanks and Vessels to be Lined for Immersion ServiceNACE SP0188 Discontinuity (Holiday) Testing of New Protective Coatings on Conductive Subst

32、rates3. Terminology3.1 Definitions for use with this standard are shown in Terminology D4538 or other applicable standards.4. Significance and Use34.1 Personnel trained for coating and lining work inspection are required to perform examination/inspection tasks to verifyconformance of coating and lin

33、ing work to written requirements.3.2This4.2 This guide provides guidance for development of an indoctrination and training program for training of personnelperforming coating and lining work inspection.34.3 Certification/qualification of personnel performing coating and lining work inspection is add

34、ressed in Guide D4537.4.5. General Requirements for Training for Level I4.1As5.1 As a minimum, training shall include sufficient information to ensure that the person performing coating and liningwork inspection understands each of the following topics:4.1.15.1.1 Inspection Plans/ProceduresKey point

35、s include elements, objectives, inspection points, standards, and implemen-tation.4.1.25.1.2 Basic Corrosion TheoryKey points include purpose of protective coating and linings, fundamental mechanisms ofcorrosion, corrosion cycle, the four items necessary for corrosion to occur, energy flow, galvanic

36、 corrosion, and basic methods ofcorrosion control.4.1.35.1.3 Coating and Lining TechnologyKey points include components of a coating or lining, coating or lining types,volatile organic compound (VOC), drying/curing mechanisms, application tolerances, application limitations, and normal uselimitation

37、s.4.1.45.1.4 Health PhysicsKey points include importance, as low as reasonably achievable (ALARA), and instructions setforth by the Health Physics Department.4.1.55.1.5 Quality AssuranceKey points include philosophy, 10 CFR 50Appendix B, elements of quality assurance (QA) program,written procedures,

38、 organizational structure, audits and 10 CFR 21.4.1.65.1.6 Engineering SpecificationsKey points include elements, purpose, and inspection role defined.4.1.7Coating Work Procedures5.1.7 Coating and Lining Work ProceduresKey points include purpose and elements.4.1.85.1.8 Nuclear DocumentsKey points in

39、clude regulations, ANSI, ASTM, material qualifications, personnel qualifications, andsafety related versus non-safety related.4.1.95.1.9 Pre-Job and Job ConferencesKey points include purposes, participants, conflicts, specifications versus proceduresversus standards, material specifics, job specific

40、s, exempt areas, inaccessible areas, and limited access areas.4.1.105Available from U.S. Government Printing Office Superintendent of Documents, 732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401, http:/www.access.gpo.gov.6Available from International Concrete Repair Institute (ICRI), 3166

41、 South River Road, Suite 132, Des Plaines, IL 60018, www.icri.org.7Available from NACE International (NACE), 1440 South Creek Dr., Houston, TX 77084-4906, http:/www.nace.org.D5498 1235.1.10 Materials Receiving, Storage and HandlingKey points include materials for surface preparation, cleaning, coati

42、ng andlining, thinning, inspecting, labeling, controlled storage, shelf life, safety/fire, disposal, inventory control, and material safety datasheets.4.1.115.1.11 SafetyKey points include health, fire, general and job specific.4.1.125.1.12 Pre-Surface Preparation InspectionKey points include how, a

43、nd what to look for on concrete and steel.4.1.135.1.13 Surface Preparation Methods/EquipmentKey points include importance, methods for concrete/steel, equipment,compressed air cleanliness and standards.4.1.145.1.14 Surface Preparation InspectionKey points include contaminants, degree of cleanliness,

44、 profile/roughness, methods,equipment, and dust removal.4.1.155.1.15 Calibration and Proper Use of Inspection InstrumentsKey points include use and calibration.4.1.165.1.16 Environmental MeasurementsKey points include purpose, procedures, temperatures, relative humidity (RH), dewpoint (DP), wind vel

45、ocity, and weather.4.1.175.1.17 Mixing Methods/EquipmentKey points include temperature, mixing, thinning, sweat-in or induction period, agitation,pot life, and equipment.4.1.185.1.18 Application Methods/EquipmentKey points include methods, equipment, equipment cleanliness, compressed aircleanliness,

46、 limitations, and recognizing problems.4.1.195.1.19 Application InspectionKey points include wet film thickness, environmental conditions, cure requirements betweencoats, dry film thickness, final cure, cleanliness between coats, inspection methods, and inspection equipment.4.1.20Coating Defects5.1.

47、20 Coating and Lining DefectsKey points include types, probable cause, remedies, and inspection techniques.4.1.215.1.21 Remedial ActionKey points include surface preparation, materials, application, curing, and inspection.4.1.225.1.22 DocumentationKey points include purpose, forms, deviations, and p

48、rocessing.5.6. General Requirements for Training for Level II5.1The Requirements of Level I Stated in Section 46.1 The Requirements of Level I stated in Section 5.5.26.2 Inspection Plan PreparationKey points include preparation of inspection plans.5.3Verification of Inspector Credentials6.3 Verifica

49、tion of Credentials of Personnel Who Perform InspectionsA person designated as Level II can verify thequalification and certification of a person designated as Level I.5.46.4 Implementation of QA ProgramThe person performing coating and lining inspection work must understand how theinspections relate to the QA Program requirements and how to prepare inspection procedures to implement the applicable QAProgram requirements.6.7. General Requirements for Training for Level III6.1The Requirements of Level II Stated in Section 57.1 The Requirements of Leve