ASTM E3113-2018 Standard Specification for Ballistic-resistant Vehicle Door Panels Used by Public Safety Agencies.pdf

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1、Designation: E3113 18Standard Specification forBallistic-resistant Vehicle Door Panels Used by PublicSafety Agencies1This standard is issued under the fixed designation E3113; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the yea

2、r of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification specifies requirements for ballistic-resistant panels to be mounted in or on public safety veh

3、icledoors to protect against complete penetration of projectilesfrom small arms.21.2 The purpose of this specification is to define minimumperformance for ballistic-resistant vehicle door panels.1.2.1 In addition to the required tests, optional tests withspecific conditions are provided that allow t

4、esting beyond theminimum requirements of this specification. Statements ofconformance with this specification do not include any optionaltest unless the optional test is conducted, and the results areincluded in the test report.1.3 This specification requires ballistic testing of vehicledoor panels

5、mounted either in a test fixture or mounted on avehicle door for which the panel is designed.1.3.1 Door panels intended to be mounted inside a vehicledoor shall be assessed in a test fixture with air backing.1.3.1.1 Two optional ballistic tests are provided for vehicledoor panels intended to be moun

6、ted inside a vehicle door:(1) The preferred optional ballistic test assesses the panelin a vehicle door for which the panel is designed.(2) If a vehicle door for which the panel is designed is notavailable, a second optional ballistic test assesses the panel ina test fixture with air backing and a d

7、oor skin simulant in frontof the strike face of the panel.1.3.2 Door panels intended to be mounted on the exterior ofa vehicle door shall be assessed on a vehicle door for which thepanel is designed.1.3.3 An optional extreme temperature ballistic test is pro-vided for purchasers concerned with perfo

8、rmance of vehicledoor panels in very hot or very cold environments.1.3.4 The optional ballistic tests are provided in AppendixX1.1.4 Selection and procurement guidance is provided inAppendix X2 to assist purchasers in using this specification toprocure vehicles with ballistic-resistant door panels o

9、r toretrofit existing vehicles with ballistic-resistant door panels.1.5 UnitsThe values stated in SI units are to be regardedas standard. The values given in parentheses are mathematicalconversions to non-SI units that are provided for informationonly.1.6 This standard does not purport to address al

10、l of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety, health, and environmental practices and deter-mine the applicability of regulatory limitations prior to use.1.7 This international standard was developed i

11、n accor-dance with internationally recognized principles on standard-ization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recom-mendations issued by the World Trade Organization TechnicalBarriers to Trade (TBT) Committee.2. Referenced Documents2

12、.1 ASTM Standards:3E3005 Terminology for Body ArmorE3062 Specification for Indoor Ballistic Test Ranges forSmall Arms and Fragmentation Testing of Ballistic-resistant ItemsE3078 Practice for Conditioning of Hard Armor Test ItemsE3112 Test Method for Ballistic-resistant Products andShoot Packs2.2 ISO

13、/IEC Standards:4ISO/IEC 17050-1 Conformity assessment Suppliers dec-laration of conformity Part 1: General requirementsISO/IEC 17050-2 Conformity assessment Suppliers dec-laration of conformity Part 2: Supporting documentation1This specification is under the jurisdiction of ASTM Committee E54 onHome

14、land Security Applications and is the direct responsibility of SubcommitteeE54.04 on Personal Protective Equipment (PPE).Current edition approved Nov. 1, 2018. Published December 2018. DOI:10.1520/E3113-18.2Small arms are defined as portable firearms, typically including handguns,shotguns, rifles, a

15、nd light machine guns (Terminology E3005).3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.4Available from Int

16、ernational Organization for Standardization (ISO), ISOCentral Secretariat, BIBC II, Chemin de Blandonnet 8, CP 401, 1214 Vernier,Geneva, Switzerland, http:/www.iso.org.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international

17、standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.1I

18、SO/IEC 17065 Conformity assessment Requirements forbodies certifying products, process and services3. Terminology3.1 For terms not defined in this test method, the followingdefinitions apply:3.1.1 From Terminology E3005: ballistic material, completepenetration, obliquity, small arms, test item, test

19、 threat.3.1.2 From Practice E3078: controlled ambient.3.2 Definitions of Terms Specific to This Standard:3.2.1 ballistic layup, nthe layering and arrangement ofballistic materials through the thickness of a protective prod-uct.3.2.2 door skin, nthe metal that comprises the outersurface of a vehicle

20、door.3.2.3 shoot pack, na test item prepared with materials, orwith materials and construction features, utilized in body armoror other ballistic-resistant products, but not intended to be usedas body armor, an accessory, or a protective product.Adapted from Terminology E30053.2.4 supplier, nthe par

21、ty that is responsible for ensuringthat products meet and, if applicable, continue to meet, therequirements. Adapted from ISO/IEC 170653.2.5 suppliers declaration of conformity (SDOC), ntheprocedure by which a first party or supplier conveys assurancethat the object of conformity fulfills specified

22、requirements.54. Design and Configuration Requirements4.1 The panel may be single-piece or multiple-piece.4.2 The panel shall allow for proper operation and function-ing of the vehicle door handles, door pulls, door locks,windows, and window controls.4.3 The panel shall not impede vehicle door opera

23、tions.4.4 The panel shall be free of any unintended holes, voids,bulges, protrusions, or dents. The surfaces of the panel shall befree from any blisters, cracks, crazing, chipped corners oredges, sharp edges, or delamination.5. Test Item Requirements5.1 Test Items for Required Testing:5.1.1 Two test

24、 items are required per test threat. One testitem shall be for the left side of the vehicle, and one shall be forthe right side of the vehicle.NOTE 1It is recommended that spare test items be provided.5.1.2 The two test items shall be complete door panelsrepresentative of the ballistic layup, compos

25、ition, configuration(for example, shape, with attachments, seams, mountingmethod), and size as intended for use.NOTE 2The composition and configuration of the pieces of amulti-piece panel may or may not be identical to each other.5.2 Test Items for Optional Testing:5.2.1 One or more additional test

26、items may be needed to fitthe necessary shots for testing with a door skin simulant. Theadditional test item(s) shall be either a 60 cm by 60 cm (24 in.by 24 in.) shoot pack or a complete door panel.5.2.2 One or more additional test items may be needed to fitthe necessary shots for testing at extrem

27、e temperatures. Theadditional test item(s) shall be either a 60 cm by 60 cm (24 in.by 24 in.) shoot pack or a complete door panel.6. Performance Requirements6.1 There shall be no visible separation or delamination ofthe test item upon the completion of each conditioning proce-dure.6.2 There shall be

28、 no complete penetration of any test itemwhen tested in accordance with this specification.7. Test Item Conditioning7.1 The conditioning requirements of this section are notapplicable for the optional tests of Appendix X1.7.2 Test items shall be stored at controlled ambient condi-tions for at least

29、24 hours prior to the start of the requiredconditioning.7.3 Each test item shall be subjected sequentially to theconditioning steps below.7.3.1 Subject the test item to one cycle of TemperatureConditioning as specified in Test Method E3112 17, Section9.3.7.3.2 Subject the test item to conditioning b

30、y submersion inplain water as specified in Test Method E3112 17, Section9.7.7.4 Ballistic testing of each test item shall be completedwithin two hours of the completion of the last conditioningprocedure.8. Required Ballistic Testing8.1 Each test item shall be installed in a test setup whichrepresent

31、s how the panel is mounted in or on the vehicle door,using the panels mounting holes, mounting points, or attach-ments.8.1.1 For door panels intended to be installed inside avehicle door, the test item shall be mounted in a test fixture andair-backed.8.1.2 For door panels intended to be installed on

32、 the exteriorof a vehicle door, the test item shall be mounted on the actualvehicle door for which the panel is designed, with the structuraldoor components and door skin intact. Other vehicle doorcomponents shall be removed.8.1.3 The supplier shall be responsible for providing the testfixture to th

33、e test laboratory, unless the test laboratory has a testfixture that is acceptable to the supplier.8.1.4 The test fixture shall be capable of maintaining theposition of the test item, witness panel, and actual vehicle dooror door skin simulant (when required) and withstanding theforces from the test

34、.8.2 The witness panel shall meet the requirements of TestMethod E3112 17 with the modifications listed below:5Definition source: https:/www.standardsportal.org/usa_en/conformity_assessment/suppliers_declaration.aspx.E3113 1828.2.1 Section 10.2 of Test Method E3112 17 shall notapply.8.2.2 The witnes

35、s panel shall be mounted to the test fixtureparallel to the test item at the intended point of impact.NOTE 3Typically the test item mounting holes are used to establish areference plane for the test item, and the witness panel is positionedparallel to that plane.8.2.3 The witness panel shall be moun

36、ted at a distance of152 6 25 mm (6 6 1 in.) from the back side directly behind thetest item at the intended point of impact. The measurementdirection is normal to the reference plane used for positioningthe witness panel.8.2.4 The witness panel shall be sized to catch all debrisfrom the back of the

37、test item.8.3 The test range setup and relative distances shall be asdefined in Specification E3062.8.4 The vehicle door panel performance levels, test threats,and shot requirements are specified in Annex A1.8.4.1 Table A1.1 specifies the performance levels and testthreat details.8.4.2 Table A1.2 sp

38、ecifies shot requirements for air-backedor car door-backed test items, including minimum number ofshots. Additional shots shall be allowed and are recommended.8.4.3 Fig. A1.1 specifies the shot locations for the 5-shotdice pattern. The 3-shot triangle pattern is the same as shots 1,2, and 3 of the 5

39、-shot dice pattern. The pattern may be rotatedon the face of the test item as needed.8.4.4 Each performance level is independent of the others.8.4.5 For each performance level, ballistic testing shall beperformed using all listed threats for that performance level.8.5 Potential weak points can be pr

40、esent in vehicle doorpanels, and a sampling of each type of potential weak pointshall be shot.8.5.1 The supplier shall provide to the testing laboratory adrawing that shows the location of all potential weak points inthe panel.8.5.2 The testing laboratory shall determine which of theweak points of e

41、ach type identified will be shot based on visualexamination of the test items and the drawing provided by thesupplier.NOTE 4Every weak point of each type identified is not required to beshot because it is assumed that all similar weak points will perform thesame during testing.8.5.3 Common types of

42、potential weak points and requiredshots for each are described in Table 1 below. If any of theseweak points is not present on a panel, the respective shot(s)shall be taken at other weak points listed in Table 1.8.5.4 Other (uncommon) potential weak points not listed inTable 1 may be present in a pan

43、el. At least one of each type ofuncommon potential weak point shall be shot, and the shotimpact shall be 0 to 12.7 mm (0 to12 in.) from the weak point.8.5.5 The purchaser may specify additional weak points tobe tested.8.5.6 When possible, different weak points shall be targetedon the two test items

44、for each threat. However, when assessingareas adjacent to door handle cutouts, the area near the handlelocation shall be targeted on both test items. Fig. 1 provides anexample of shot locations on a single-piece test item, and Fig.2 provides an example of shot locations on a multi-piece panel.8.6 Pe

45、rform the ballistic testing and reporting of test resultsfollowing the requirements of Test Method E3112 17.9. Documentation Requirements9.1 The supplier shall make available at least the followingdocumentation as part of the written user information:9.1.1 Protection level of the panel.9.1.2 Threats

46、 that the product has been tested to protectagainst.9.1.3 Certification or testing to standards.9.1.4 Drawing showing dimensions of panel with respect tothe vehicle door for which the panel was designed.9.1.5 Intended environmental conditions for use (such asoperating temperature range).9.1.6 End-of

47、-life recommendations for proper disposal.9.1.7 Warranty information, including time period and whatthe warranty covers (for example, performance, workmanship,and materials).10. Product Marking Requirements10.1 The product shall have a product label permanentlyattached containing the following infor

48、mation:10.1.1 Name and legal address of the supplier or manufac-turer.10.1.2 Address of manufacturing location (city, state/province, country).10.1.3 Date of manufacture (that is, month and year).10.1.4 Model designation.10.1.5 Serial number.10.1.6 Size (for example, mm2or in.2) and weight of thepan

49、el.10.1.7 Applicable standard(s) and ballistic threats tested andpassed.10.1.8 Warranty period.11. Test Laboratory11.1 The test laboratory shall develop a test report thatmeets the requirements of Test Method E3112 17 and in-cludes the following:11.1.1 If any testing was subcontracted, include details.11.1.2 Statement that test report applies only to modelsrepresented by the items tested.11.1.3 Statement that test report shall be used in its entirety.11.2 The test laboratory shall assess the documentation andproduct markings as specified in Secti