ASTM F1193-2006 Practice for Quality Manufacture and Construction of Amusement Rides and Devices《娱乐骑乘和设备建筑和制造质量的实施规程》.pdf

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1、Designation: F 1193 06Standard Practice forQuality, Manufacture, and Construction of AmusementRides and Devices1This standard is issued under the fixed designation F 1193; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of

2、 last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice establishes the minimum requirements fora quality assurance program and the manufacturing of amuse-men

3、t rides and devices (including major modifications).1.2 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of

4、 regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2E 543 Practice for Agencies Performing NondestructiveTestingF 770 Practice for Operation Procedures for AmusementRides and DevicesF 853 Practice for Maintenance Procedures for AmusementRides and DevicesF 1193 Practice fo

5、r Amusement Ride and Device Manufac-turer Quality Assurance Program and Manufacturing Re-quirementsF 1950 Specification for Physical Information to be Trans-ferred With Used Amusement Rides and DevicesF 2291 Practice for Design of Amusement Rides and De-vices2.2 AWS Standards:3As applicable.2.3 ASME

6、 Standards:4As applicable.2.4 ASNT Document:5Recommended Practice SNT-TC-1A Personnel Qualifica-tion and Certification in Nondestructive Testing3. Significance and Use3.1 The purpose of this practice is to provide the minimummanufacturing requirements for amusement rides and devicesand to provide th

7、e minimum requirements for a written qualityassurance program for an amusement ride or device manufac-turer, or component supplier. This is not intended to includesuppliers of off-the-shelf components (for example, fasteners,electrical wire, etc.).4. Drawing Control Procedure4.1 A procedure shall be

8、 in effect so that appropriatemanufacturing drawings, their engineering revisions, and re-lated documents are utilized.5. Material and Component Control Procedure5.1 A procedure shall be in effect so that materials, pro-cesses, and components, including raw materials, are in accor-dance with the eng

9、ineering specifications.5.1.1 This procedure shall provide the purchasing agentwith all the information required to order appropriate material.5.1.2 A receiving procedure shall be in effect so thatincoming material and components are checked against thepurchasing specifications.5.1.3 A procedure sha

10、ll be in effect so that material in stockcan be properly identified for future use.5.1.4 Documentation on any material, process, or compo-nents certified shall be filed for reference.6. Manufacturing6.1 Amusement ride and device components and systemsshall be manufactured and assembled in accordance

11、 with thedesigner/engineer specified criteria.6.2 Changes to the designer/engineer specified criteria shallbe documented and approved by the designer/engineer or a1This practice is under the jurisdiction of ASTM Committee F24 on AmusementRides and Devices and is the direct responsibility of Subcommi

12、ttee F24.24 onDesign and Manufacture.Current edition approved March 1, 2006. Published March 2006. Originallyapproved in 1988. Last previous edition approved in 2005 as F 1193 05.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org.

13、 For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from The American Welding Society (AWS), 550 NW LeJeune Rd.,Miami, FL 33126.4Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters

14、, Three Park Ave., New York, NY 10016-5990.5Available from TheAmerican Society for Nondestructive Testing (ASNT), P.O.Box 28518, 1711 Arlingate Ln., Columbus, OH 43228-0518.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.qualified en

15、gineer before components, subassemblies, or sys-tems are placed into use.6.3 Quality Assurance Program:6.3.1 The manufacturer of an amusement ride or deviceshall have a written quality assurance program as specified inPractice F 1193 for use in conjunction with the design, manu-facture, construction

16、, modification, or reconditioning of theamusement ride or device.6.3.2 Quality assurance documents, that is, material certi-fications, test reports, and inspection reports, shall be retainedfor a period of time as deemed appropriate by the manufactur-ers.7. Inspection7.1 A procedure shall be in effe

17、ct so that appropriateinspections are made on manufactured parts and subassem-blies, for conformance with the designer/engineer specifiedcriteria.7.2 A procedure shall be in effect so that appropriateinspections are made on purchased components.7.3 A procedure shall be in effect so that completed su

18、bas-semblies, or where practical, the assembled amusement rides ordevices are inspected prior to delivery.7.4 Non-conforming components found in 7.1, 7.2,or7.3shall be identified and evaluated. Disposition of the non-conforming components shall be one of the following:7.4.1 The non-conforming compon

19、ent shall be scrapped orrejected, or7.4.2 The non-conforming component shall be altered suchthat it cannot be used in the specific intended application forthe component, or7.4.3 The non-conforming component shall be reworked tobring it into compliance and re-inspected in conformance with7.1, 7.2,or7

20、.3 of this practice.7.4.4 The design of the non-conforming component shall bere-evaluated in accordance with 6.2 of this practice, and thedrawing or documentation shall be modified or created to allowthe component to be used as is.8. Welding8.1 Welding and welding procedures shall be in accordancewi

21、th the appropriate American Welding Society (ANSI.AWSD1 specification) or the American Society of MechanicalEngineers, or other equivalent standard, and be performed byappropriately certified or qualified welders as required by thestandard.8.2 Documentation for certified or qualified welders shall b

22、emaintained.9. Certification9.1 Before a manufacturer ships an amusement ride ordevice, the manufacturer shall generate a document certifyingthat the amusement ride or device is in compliance withPractice F 1193. This certification shall be retained with otherquality assurance documents for the amus

23、ement ride or device.When requested by an amusement ride or device-certifyingauthority, purchaser, or owner, the manufacturer shall providea copy of this certification document.10. Information Requirements10.1 The information given in 10.2 and 10.310.15.3 shallbe included, where applicable, on the i

24、nformation plate asspecified in 10.2, and in the documented operating andmaintenance instructions to be furnished by the manufactureror seller at the time of sale of each amusement ride or device.10.2 Information PlateA manufacturer-issued informa-tion plate, printed in English, shall be permanently

25、 affixed tothe ride or device in a visible location, and shall be designed toremain legible for the expected life of the ride or device. Theplate shall include, but not be restricted to, all applicable itemslisted in 10.2-10.2.8.10.2.1 Ride Serial NumberA manufacturer-issued uniqueidentifying number

26、 or code affixed to the ride in a permanentfashion.10.2.2 Ride Name and ManufacturerA manufacturer-issued unique identifying ride name, including the name of themanufacturer by city, state, and country.10.2.3 Ride Model NumberA manufacturer-issued uniqueidentifying number or code assigned to each ma

27、nufactured typeof ride having the same structural design or components.10.2.4 Date of ManufactureThe date (month and year)determined by the manufacturer that the given ride or devicemet his required construction specifications.10.2.5 Ride SpeedMaximum and minimum revolutionsper minute, feet per seco

28、nd, or miles per hour, as applicable.10.2.6 Direction of TravelWhen the proper direction oftravel is essential to the design operation of the ride, themanufacturer shall designate the direction of travel, includingreference point for this designation.10.2.7 Passenger Capacity by WeightMaximum total

29、pas-senger weight per passenger position and per ride.10.2.8 Passenger Capacity by NumberMaximum totalnumber of adult or child passengers per passenger position andper ride.10.3 Ride DurationThe actual time the ride is in operationor a passenger is exposed to the elements of the ride functions,inclu

30、ding passenger restrictions to maximum exposure time,shall be included.10.4 Recommended Balance of Passenger Loading orUnloadingWhen passenger distribution is essential to theproper operation of the ride or device, the appropriate loadingand unloading procedure with respect to weight distributionsha

31、ll be provided.10.5 Environmental RestrictionsRecommendations foroperational restrictions relating to environmental conditionssuch as, but not limited to, wind, rain, salt corrosion, andextreme heat or cold.10.6 Recommended Passenger RestrictionsWhere appli-cable, any recommended passenger limitatio

32、ns such as, but notlimited to, height passenger placement, or any other appropri-ate restrictions.10.7 Electrical Power RequirementsTotal electricalpower required to properly operate the ride or device desig-nated in watts and volts, including minimum and maximumvoltage limits.10.8 Mechanical Power

33、RequirementsMinimum horse-power necessary to operate ride properly.F119306210.9 Water FlowMinimum/maximum water flow rates.10.10 Static InformationThe following information shallbe provided for the amusement ride or device when it is in anonoperational state with no passengers: height, width, diam-e

34、ter, and weight.10.11 Dynamic InformationThe following informationshall be provided for the amusement ride or device when it isin an operational state: height, width, diameter, and weight.10.12 Trailering InformationEach trailer necessary forthe transport of a portable amusement ride or device shall

35、 beprovided with the following information: height, width, length,and weight.10.13 Fastener ScheduleA manufacturer-issued schedulefor the correct grade, torque, and placement of all fastenersused in the assembly, or erection, or both, of the ride or device.10.14 Load Distribution per FootingMaximum

36、staticloading and maximum dynamic loading of each footing of anamusement ride or device.10.15 Elements and StructuresProvided the proposedowner/operator furnishes the manufacturer with necessary dataconcerning proposed installation and usage of the ride ordevice, the manufacturer shall provide to th

37、e proposed owner/operator a description of all structural interface between theride or device and the owner/operator supports. This structuralrequirement definition shall include the following:10.15.1 Maximum static design loads of each footing orequivalent structural connection,10.15.2 Maximum dyna

38、mic design loads of each footing orequivalent structural connection, and10.15.3 Any other structural interface design specification.11. Operational Instruction Requirements11.1 The manufacturer of an amusement ride or deviceshall provide, with delivery of each ride or device, docu-mented, recommende

39、d operating instructions in the Englishlanguage. These instructions shall include, but not be limited tothe following:11.1.1 Description of the ride or device operation, includingthe function and operation of its major components.11.1.1.1 Description of the motion(s) of the ride or deviceduring oper

40、ation.11.1.1.2 Description of the recommended passenger loadingprocedures during operation, including recommended seating,where applicable.11.1.2 Recommended safety procedures and instructions,and information about safety equipment pertaining to patronsand ride or device operators and attendants.11.

41、1.2.1 Maximum total passenger weight and maximumnumber of passengers by carrier unit or ride total.11.1.2.2 Description of the passenger restraint system, itsrecommended use and operation.11.1.2.3 Ride or device operator and attendant safety check:recommended visual or other inspections to be perfor

42、med byride or device operators and attendants prior to and during eachride or device cycle.11.1.2.4 Instructions to the patron: recommended informa-tion that should be made available to each patron of the ride ordevice.11.1.2.5 Recommendations for operational restriction relat-ing to environmental c

43、onditions such as wind, rain, or tem-perature fluctuation.11.1.3 Manufacturers recommended ride or device operat-ing procedures, including the location of ride or deviceoperators and attendants.11.1.3.1 Description of the recommended, daily pre-opening inspection to be performed by ride or device op

44、era-tor(s) and attendants that is in addition to previously performedmaintenance or other inspections.11.1.3.2 Description of the recommended ride or deviceoperator(s) and attendants positions and functions.11.1.3.3 Description of the recommended series of steps, tobe followed in a definite order, t

45、o complete the operation of theride or device.11.1.4 Manufacturers recommended emergency proce-dures.11.1.4.1 Recommended evacuation procedures for the rideor device.11.1.4.2 Use of emergency power equipment, if providedwith the ride or device.11.1.4.3 Description of any emergency equipment that isp

46、rovided with the ride or device, and its uses.11.1.4.4 Description of any emergency procedure madenecessary by an interruption of power, and restart procedures.12. Testing Performance Requirements12.1 Developmental Testing Requirements:12.1.1 Where applicable, as determined by themanufacturer/design

47、er, the following test procedures shall bedeveloped and performed on a prototype amusement ride ordevice in order that the manufacturer/designer may determinethe appropriateness for use, of not only the parts, but the entiresystem of a newly designed ride or device.12.1.1.1 Procedures to Verify Maxi

48、mum Safe Design Loads:12.1.1.2 Procedures to verify such design characteristics asrelevant deflections, loads, and forces that are placed on boththe equipment and the passengers during operation of the rideor device,12.1.1.3 A procedure to determine operational limits andrestart criteria due to envi

49、ronmental conditions,12.1.1.4 Procedures to allow the manufacturer to determinesuch factors as component variability and certification require-ments of components, and12.1.1.5 Any other procedures necessary to demonstrate aride or devices appropriateness for its intended use.12.2 Installation Testing Requirements:12.2.1 This section of the guide covers those tests relevantnot only to installation, but also includes post-modification andmajor modifications. The original manufacturer or supplier ofan amusement ride or device shall also provide, where appli-cabl