ASTM E2669-2011 Standard Digital Reference Images for Titanium Castings《钛铸件标准数字参考图像》.pdf

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1、Designation: E2669 11Standard Digital Reference Images forTitanium Castings1This standard is issued under the fixed designation E2669; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parenthes

2、es indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 The digital reference images provided in the adjunct tothis standard illustrate various types and degrees of disconti-nuities occurring in titanium casti

3、ngs.2Use of this standard forthe specification or grading of castings requires procurement ofthe adjunct digital reference images, which illustrate thediscontinuity types and severity levels. They are intended toprovide the following:1.1.1 A guide enabling recognition of titanium castingdiscontinuit

4、ies and their differentiation both as to type anddegree through digital radiographic examination.1.1.2 Example digital radiographic illustrations of disconti-nuities and a nomenclature for reference in acceptance stan-dards, specifications and drawings.1.2 The digital reference images consist of sev

5、enteen digitalfiles each illustrating eight grades of increasing severity. Thefiles illustrate seven common discontinuity types representingcasting sections up to 1-in. (25.4-mm).1.3 The reference radiographs were developed for castingsections up to 1 in. (25.4 mm) in thickness.1.4 All areas of this

6、 standard may be open to agreementbetween the cognizant engineering organization and the sup-plier, or specific direction from the cognizant engineeringorganization. These items should be addressed in the purchaseorder or the contract.NOTE 1The digital reference images are available from ASTMInterna

7、tional Headquarters. Order number RRE2669. Each of the digitalreference images contain an image of a step wedge and two duplex-wiregauges. Refer to Practice E2002 for wire pair details.1.5 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathem

8、aticalconversions to SI units that are provided for information onlyand are not considered standard.1.6 These digital reference images are not intended toillustrate the types or degrees of discontinuities when perform-ing film radiography. If performing film radiography of tita-nium castings, refer

9、to Reference Radiographs E1320.1.7 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitatio

10、ns prior to use.1.8 Only licensed copies of the software and images shall beutilized for production inspection. A copy of the ASTM/Userlicense agreement shall be kept on file for audit purposes.2. Referenced Documents2.1 ASTM Standards:3E94 Guide for Radiographic ExaminationE1025 Practice for Design

11、, Manufacture, and MaterialGrouping Classification of Hole-Type Image Quality Indi-cators (IQI) Used for RadiologyE1316 Terminology for Nondestructive ExaminationsE1320 Reference Radiographs for Titanium CastingsE2002 Practice for Determining Total Image Unsharpnessin RadiologyE2597 Practice for Man

12、ufacturing Characterization of Digi-tal Detector Arrays2.2 SMPTE Practice:4RP1332.3 ASTM Adjuncts:Digital Reference Images of Investment Steel Castings forAerospace Applications53. Terminology3.1 DefinitionsDefinitions of terms used in this standardmay be found in Terminology E1316.3.2 Definitions o

13、f Terms Specific to This Standard:3.2.1 The terms relating to discontinuities used in thesedigital reference images are described based upon radiographicappearance when viewed in the negative polarity such that theimages appear in the same sense as they would when viewed1This standard is under the j

14、urisdiction of ASTM Committee E07 on Nonde-structive Testing and is the direct responsibility of Subcommittee E07.02 onReference Radiological Images.Current edition approved Dec. 1, 2011. Published December 2011. Originallyapproved in 2010. Last previous edition approved in 2010 as E2669 - 10.DOI:10

15、.1520/E2669-11.2The digital reference images are considered to be applicable to all titaniumcastings, requiring close tolerances. Castings for which these images are applicablegenerally include those made by the lost wax, frozen mercury, ceramicast or shellmold processes.3For referenced ASTM standar

16、ds, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.4Available from Society of Motion Picture and Television Engineers, 3 BarkerAvenue, White

17、 Plains, NY 10601; or www.smpte.org/smpte_store/5Available from ASTM International Headquarters. Order Adjunct No.RRE2669.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United Stat

18、es.on X-ray film. If images are viewed in the positive polarity, theterms lighter and darker will need to be reversed.3.2.2 aliasingartifacts that appear in an image when thespatial frequency of the input is higher than the output iscapable of reproducing. This will often appear as jagged orstepped

19、sections in a line or as moir patterns.3.2.3 contrast normalizationthe adjustment of contrastbetween the production image and the reference image thatmakes the change in digital driving level versus change inthickness equal for both images.3.2.4 DDLdigital driving level also known as monitorpixel va

20、lue.3.2.5 system resolutionthe detector-measured resolutiondivided by the geometric magnification.3.2.6 gasGas in its various forms is usually caused by thereaction of molten titanium with the mold or residual materialleft in the mold. Gas tends to migrate to the upper portions ofthe casting. The fo

21、rmation of clustered or scattered gas holesresults from the generation of larger amounts of gas than asingle gas hole. Whether the larger amount of gas spreads outor is confined to a small area is dependent upon a number offactors including casting process, reaction area, solidificationrate, wall th

22、ickness, and geometry.3.2.6.1 gas holesspherical voids formed through the re-lease and subsequent entrapment of gas during solidification.Agas hole will appear as a dark round spot on the digital image.3.2.6.2 clustered gas holesa closely nested group of darkround voids concentrated within a self-de

23、fined boundary area.3.2.6.3 scattered gas holesmultiple voids appearing asdark round spots on the digital image. They are randomlyspread throughout a part or area of a part to a lesser concen-tration than clustered gas holes but with the potential todegrade the casting through their interaction whic

24、h precludestheir evaluation on an individual basis.3.2.7 shrinkageWhile at times the appearance of shrink-age in titanium may be radiographically similar to shrinkage insteel, the faster solidification rate of titanium has a dramaticeffect on the conditions under which each shrinkage type willoccur

25、in titanium. Other factors which influence the formationof shrinkage are wall thickness and thickness transition gradi-ents, gate size and orientation, mold design, casting configu-ration, metal/mold temperature, and pouring rate and method.All the types of shrinkage described in 3.2.7.1 through 3.2

26、.7.3have a degree of overlap. However, each is most likely to occurunder a specific set of conditions primarily influenced by metalfeed, section thickness and cooling rate.3.2.7.1 shrinkage cavityappears as a dark void withsmooth sides taking an appearance very similar to a gas hole.A shrinkage cavi

27、ty, particularly in thicker wall sections, isusually larger than a single gas hole would be. The cavity isformed during the cooling process due to a lack of feedingmetal. The cavity compensates for the rapid solidificationtaking place at the surface of the casting, thereby forming thecavity in the c

28、enter area of the wall. Shrinkage cavity has adefinite tendency to occur near hot spots where walls are12-in.(12.7-mm) thick or more.3.2.7.2 scattered shrinkageappears on a digital image asdark fine lacy or filamentary voids of varying densities. Thesevoids are usually uniformly spread throughout th

29、e area of thecasting where shrinkage is occurring and are relatively shallow.3.2.7.3 shrinkage, centerlinecharacterized by a more dis-crete dark indication than scattered shrinkage. The indicationhas definite borders consisting of a lacy network of varyingdensity or a network of interconnected elong

30、ated voids. Cen-terline shrinkage is located primarily in the center of thematerial cross section with a tendency to orient toward gates orrisers.3.2.8 foreign material, less denseappear as dark indica-tions in a variety of shapes and sizes on a digital image.Inclusions may be found in groups or app

31、ear singularly. Lessdense inclusions can be caused by contaminants in the moltentitanium, residual materials left on the surface of the mold, orbroken pieces of the mold becoming entrapped during solidi-fication.3.2.9 foreign material, more denseappear as light indica-tions in a variety of shapes an

32、d sizes on a digital image. Moredense inclusions can be caused by contaminants introduced inthe same manner as less dense inclusions, or tungsten intro-duced during weld repairs.4. Significance and Use64.1 These digital reference images are intended for refer-ence only, but are designed such that ac

33、ceptance standards,which may be developed for particular requirements, can bespecified in terms of these digital reference images. Theillustrations are digital images of castings that were producedunder conditions designed to develop the discontinuities.4.1.1 Applicability of Thickness Designations:

34、4.1.1.1 Clustered holes, scattered gas holes, scatteredshrinkage cavity, centerline shrinkage(1) The images of the14-in. (6.4-mm) castings are intendedto be used in the thickness range up to and including38-in.(9.5-mm). The images of the12-in. (12.7-mm) castings areintended to be used in the thickne

35、ss range of over38-in.(9.5-mm), up to and including58-in. (15.9-mm). The images ofthe34-in. (19.1-mm) castings are intended to be used in thethickness range of over58-in. (15.9-mm), up to and including1-in. (25.4-mm).4.1.1.2 Shrinkage Cavity:(1) The images of the12-in. (12.7-mm) castings areintended

36、 to be used in the thickness range up to and including58-in. (15.9-mm). The images of the34-in. (19.1-mm) castingsare intended to be used in the thickness range over58-in.(15.9-mm) to 1-in. (25.4-mm).4.1.1.3 Gas hole; foreign material, less dense; foreign ma-terial, more dense(1) The images are inte

37、nded to be used in the thicknessrange up to and including 1-in. (25.4-mm).4.2 Image DeteriorationMany conditions can affect theappearance and functionality of digital reference images. Forexample, electrical interference, hardware incompatibilities,6A study was performed that compared film to digita

38、l modalities for theclassification of aluminum casting discontinuities. Results of this study are availablefrom ASTM as RR: E07-1004. A subsequent study was performed that comparedfilm to digital modalities for the classification of titanium and steel castingdiscontinuities. Results of this study ar

39、e available from ASTM as RR:E07-1006.E2669 112and corrupted files and drivers may affect their appearance. ThePractice E2002 line pair gauges located in each digital refer-ence image can be used as an aid to detect image deteriorationby comparing the measured resolution using the gauges to theresolu

40、tion stated on the digital reference image. Do not use thedigital reference images if their appearance has been adverselyaffected such that the interpretation and use of the images couldbe influenced.4.3 Agreement should be reached between cognizant engi-neering organization and the supplier that th

41、e system used bythe supplier is capable of detecting and classifying the requireddiscontinuities.5. Basis of Application5.1 The digital reference images may be applied as accep-tance standards tailored to the end use of the product. Appli-cation of these digital reference images as acceptance standa

42、rdsshould be based on the intended use of the product and thefollowing considerations (see Note 2).5.1.1 An area of like size to that of the digital referenceimage shall be the unit areas by which the production digitalimage is evaluated, and any such area shall meet the require-ments as defined for

43、 acceptability.5.1.2 Any combination or subset of these digital referenceimages may be used as is relevant to the particular application.Different grades or acceptance limits may be specified for eachdiscontinuity type. Furthermore, different grades may be speci-fied for different regions, or zones

44、of a component.5.1.3 Special considerations may be required where morethan one discontinuity type is present in the same area. Anymodifications to the acceptance criteria required on the basis ofmultiple discontinuity types must be specified.5.1.4 Production digital images containing gas or inclusio

45、nsmay be rated by the overall condition with regard to size,number, and distribution. These factors should be considered inbalance.5.1.5 As a minimum, the acceptance criteria should containinformation addressing: zoning of the part (if applicable), theacceptance severity level for each discontinuity

46、 type, and thespecified area to which the digital reference images are to beapplied.NOTE 2Caution should be exercised in specifying the acceptancecriteria to be met in a casting. Casting design coupled with foundrypractice should be considered. It is advisable to consult with themanufacturer/foundry

47、 before establishing the acceptance criteria to ensurethe desired quality level can be achieved.6. Procedure for Evaluation6.1 Select the appropriate digital reference image.6.2 Apply contrast adjustments to the reference image byeither method described in 9.5.6.3 Evaluation shall be performed again

48、st the adjustedreference image.7. Description7.1 The digital reference images listed in Table 1 illustrateeach type of graded discontinuity in eight grades. Althougheight grades of each discontinuity are shown, a numericallysmaller graded set of discontinuities based on these digitalreference images

49、 could be used for acceptance standards.7.2 The step wedges shown in the digital reference imagesare made of Titanium 6 Al 4V with the step thicknesses listedin Table 2.8. Digital Image Installation Procedure8.1 Follow the instructions provided with the digital refer-ence images to load the reference image software.8.2 The software files will be saved to a default locationduring installation unless instructed otherwise during theloading process.8.3 The software will require the user to specify either apositive or negative image. Select the option to matc