ASTM E243-2018 4375 Standard Practice for Electromagnetic (Eddy Current) Examination of Copper and Copper-Alloy Tubes .pdf

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1、Designation: E243 18Standard Practice forElectromagnetic (Eddy Current) Examination of Copper andCopper-Alloy Tubes1This standard is issued under the fixed designation E243; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year

2、of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the U.S. Department of Defense.1. Scope*1.1 This practice2covers the pro

3、cedures that shall befollowed in eddy current examination of copper and copper-alloy tubes for detecting discontinuities of a severity likely tocause failure of the tube. These procedures are applicable fortubes with outside diameters to 318 in. (79.4 mm), inclusive,and wall thicknesses from 0.017 i

4、n. (0.432 mm) to 0.120 in.(3.04 mm), inclusive, or as otherwise stated in ASTM productspecifications; or by other users of this practice. These proce-dures may be used for tubes beyond the size rangerecommended, upon contractual agreement between the pur-chaser and the manufacturer.1.2 The procedure

5、s described in this practice are based onmethods making use of encircling annular examination coilsystems.1.3 UnitsThe values stated in inch-pound units are to beregarded as the standard. The values given in parentheses aremathematical conversions to SI units that are provided forinformation only an

6、d are not considered standard.NOTE 1This practice may be used as a guideline for the examination,by means of internal probe examination coil systems, of installations usingtubular products where the outer surface of the tube is not accessible. Forsuch applications, the technical differences associat

7、ed with the use ofinternal probe coils should be recognized and accommodated. The effectof foreign materials on the tube surface and signals due to tube supportsare typical of the factors that must be considered. See E690 for additionaldetails regarding the in-situ examinations using internal probes

8、.1.4 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety, health, and environmental practices and deter-mine the applicability of regulatory limitations prior to us

9、e.1.5 This international standard was developed in accor-dance with internationally recognized principles on standard-ization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recom-mendations issued by the World Trade Organization TechnicalBarriers

10、to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:3B111/B111M Specification for Copper and Copper-AlloySeamless Condenser Tubes and Ferrule StockB395/B395M Specification for U-Bend Seamless Copperand Copper Alloy Heat Exchanger and Condenser TubesB543 Specification for Welded Copper

11、 and Copper-AlloyHeat Exchanger TubeE543 Specification for Agencies Performing NondestructiveTestingE690 Practice for In Situ Electromagnetic (Eddy Current)Examination of Nonmagnetic Heat Exchanger TubesE1316 Terminology for Nondestructive Examinations2.2 Other Documents:SNT-TC-1A Recommended Practi

12、ce for Personnel Qualifi-cation and Certification in Nondestructive Testing4ANSI/ASNT CP-189 ASNT Standard for Qualification andCertification of Nondestructive Testing Personnel4NAS-410 NAS Certification and Qualification of Nonde-structive Personnel (Quality Assurance Committee)52.3 International S

13、tandards:6ISO 9712 Non-Destructive Testing Qualification and Cer-tification of NDT personnel1This practice is under the jurisdiction of ASTM Committee E07 on Nonde-structive Testing and is the direct responsibility of Subcommittee E07.07 onElectromagnetic Method.Current edition approved June 1, 2018

14、. Published June 2018. Originallyapproved in 1967. Last previous edition approved in 2013 as E243 - 13. DOI:10.1520/E0243-18.2For ASME Boiler and Pressure Vessel Code applications see related PracticeSE-243 in the Code.3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact A

15、STM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.4Available fromAmerican Society for Nondestructive Testing (ASNT), P.O. Box28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http:/www.asnt.

16、org.5Available from Aerospace Industries Association of America, Inc. (AIA), 1000Wilson Blvd., Suite 1700,Arlington, VA22209-3928, http:/www.aia-aerospace.org.6Available from International Organization for Standardization (ISO), ISOCentral Secretariat, BIBC II, Chemin de Blandonnet 8, CP 401, 1214 V

17、ernier,Geneva, Switzerland, http:/www.iso.org.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internationally

18、 recognized principles on standardization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.13. Terminology3.1 Definitions of Terms Specific to this St

19、andard3.1.1 The following terms are defined in relation to thisstandard.3.1.1.1 artificial discontinuity reference standarda stan-dard consisting of a selected tube with defined artificialdiscontinuities, used when adjusting the system controls toobtain some predetermined system output signal level.

20、 Thisstandard may be used for periodic checking of the instrumentduring an examination.3.1.1.2 percent maximum unbalance standardizationstandarda method of standardization that can be used withspeed-insensitive instruments (see 3.1.1.4). The acceptancelevel of the examination is established at the o

21、perating exami-nation frequency as an accurate fraction of the maximumunbalance signal resulting from the end effect of a tube. Anylow-noise tube from the production run having a squared endmay be used as this standard. This standard may be used forperiodic checking of the instrument during an exami

22、nation.3.1.1.3 electrical centerthe center established by the elec-tromagnetic field distribution within the examination coil. Aconstant-intensity signal, irrespective of the circumferentialposition of a discontinuity, is indicative of electrical centering.The electrical center may be different from

23、 the physical centerof the examination coil.3.1.1.4 speed-sensitive equipmentexamination equipmentthat produces a variation in signal response with variations inthe examination speed. Speed-insensitive equipment provides aconstant signal response with changing examination speeds.3.1.1.5 off-line exa

24、mining / in-lineeddy current examina-tions conducted on equipment that includes the examinationcoil and means to propel individual tubes under examinationthrough the coil at appropriate speeds and conditions.3.1.1.6 on-line examiningeddy current examinations con-ducted on equipment that includes the

25、 examination coil andmeans to propel tubes under examination through the coil atappropriate speeds and conditions as an integral part of acontinuous tube manufacturing sequence.3.2 Definitions of TermsRefer to Terminology E1316 fordefinitions of terms that are applicable to nondestructiveexamination

26、s in general.4. Summary of Practice4.1 Examining is usually performed by passing the tubelengthwise through a coil energized with alternating current atone or more frequencies. The electrical impedance of the coilis modified by the proximity of the tube, the tube dimensions,electrical conductivity a

27、nd magnetic permeability of the tubematerial, and metallurgical or mechanical discontinuities in thetube. During passage of the tube, the changes in electromag-netic response caused by these variables in the tube produceelectrical signals which are processed so as to actuate an audioor visual signal

28、ing device or mechanical marker which pro-duces a record.5. Significance and Use5.1 Eddy current testing is a nondestructive method oflocating discontinuities in a product. Signals can be producedby discontinuities located either on the external or internalsurface of the tube or by discontinuities t

29、otally containedwithin the walls. Since the density of eddy currents decreasesnearly exponentially as the distance from the external surfaceincreases, the response to deep-seated defects decreases.5.2 Some indications obtained by this method may not berelevant to product quality; for example, a reje

30、ct signal may becaused by minute dents or tool chatter marks that are notdetrimental to the end use of the product. Irrelevant indicationscan mask unacceptable discontinuities. Relevant indicationsare those which result from nonacceptable discontinuities.Anyindication above the reject level that is

31、believed to be irrelevantshall be regarded as unacceptable until it is demonstrated byre-examination or other means to be irrelevant (see 10.3.2).5.3 Eddy current testing systems are generally not sensitiveto discontinuities adjacent to the ends of the tube (end effect).On-line eddy current examinin

32、g would not be subject to endeffect.5.4 Discontinuities such as scratches or seams that arecontinuous and uniform for the full length of the tube may notalways be detected.6. Basis of Application6.1 Personnel QualificationNondestructive testing (NDT)personnel shall be qualified in accordance with a

33、nationallyrecognized NDT personnel qualification practice or standardsuch as ANSI/ASNT CP-189, SNT-TC-1A, MIL-STD-410,NAS-410, ISO 9712, or a similar document. The practice orstandard used and its applicable revision shall be specified inthe purchase specification or contractual agreement betweenthe

34、 using parties.NOTE 2MIL-STD-410 is canceled and has been replaced withNAS-410, however, it may be used with agreement between contractingparties.6.2 Qualification of Nondestructive Testing AgenciesIfspecified in the purchase specification or contractualagreement, NDT agencies shall be evaluated and

35、 qualified asdescribed in Practice E543. The applicable edition of PracticeE543 shall be identified in the purchase specification orcontractual agreement between the using parties.7. Apparatus7.1 Electronic ApparatusThe electronic apparatus shall becapable of energizing the examination coil with alt

36、ernatingcurrents of suitable frequencies (for example, 1 kHz to 125kHz), and shall be capable of sensing the changes in theelectromagnetic response of the coils. Electrical signals pro-duced in this manner are processed so as to actuate an audio orvisual signaling device or mechanical marker which p

37、roducesa record.7.2 Examination CoilsExamination coils shall be capableof inducing current in the tube and sensing changes in theelectrical characteristics of the tube. The examination coildiameter should be selected to yield the largest practicalfill-factor.7.3 Driving MechanismA mechanical means o

38、f passingthe tube through the examination coil with minimum vibrationE243 182of the examination coil or the tube. The device shall maintainthe tube substantially concentric with the electrical center ofthe examination coil.Auniform speed (65.0 % speed variationmaximum) shall be maintained.7.4 End Ef

39、fect Suppression DeviceA means capable ofsuppressing the signals produced at the ends of the tube.Individual ASTM product specifications shall specify when anend effect suppression device is mandatory.NOTE 3Signals close to the ends of the tube may carry on beyond thelimits of end suppression. Refer

40、 to 9.4.8. Reference Standards8.1 Artificial Discontinuity Reference Standard:8.1.1 The tube used when adjusting the sensitivity setting ofthe apparatus shall be selected from a typical production runand shall be representative of the purchasers order. The tubesshall be passed through the examinatio

41、n coil with the instru-ment sensitivity high enough to determine the nominal back-ground noise inherent in the tubes. The reference standard shallbe selected from tubes exhibiting low background noise. Foron-line eddy current examining, the reference standard iscreated in a tube portion existent in

42、the continuous manufac-turing sequence or in other forms as allowed by the productspecification.8.1.2 The artificial discontinuities shall be spaced to providesignal resolution adequate for interpretation. The artificialdiscontinuities shall be prepared in accordance with one of thefollowing options

43、:(a) A round bottom transverse notch on the outside of thetube in each of three successive transverse planes at 0, 120, and240 (Fig. 1).(b) A hole drilled radially through the tube wall in each ofthree successive transverse planes at 0, 120, and 240 (Fig. 2).(c) One round bottom transverse notch on

44、the outside ofthe tube at 0 and another at 180, and one hole drilled radiallythrough the wall at 90 and another at 270. Only one notch orhole shall be made in each transverse plane (Fig. 3).(d) Four round bottom transverse notches on the outside ofthe tube, all on the same element of the tube (Fig.

45、4).(e) Four holes drilled radially through the tube wall, all thesame element of the tube (Fig. 5).8.1.2.1 Round Bottom Transverse NotchThe notch shallbe made using a suitable jig with a 0.250-in. (6.35-mm)diameter No. 4 cut, straight, round file. The outside surface ofthe tube shall be stroked in a

46、 substantially straight lineperpendicular to the axis of the tube. The notch depth shall bein accordance with the ASTM product specification or Appen-dix X1 if the product specification does not specify and shallFIG. 1 Reference Standard with Three NotchesFIG. 2 Reference Standard with Three HolesNO

47、TE 1A = Space to provide signal resolution adequate for interpre-tation.FIG. 3 Reference Standard with Two Notches and Two HolesNOTE 1A = Space to provide signal resolution adequate for interpre-tation.FIG. 4 Reference Standard with Four Notches in LineNOTE 1A = Space to provide signal resolution ad

48、equate for interpre-tation.FIG. 5 Reference Standard with Four Holes in LineE243 183not vary from the notch depth by more than 60.0005 in.(60.013 mm) when measured at the center of the notch (seeTable X1.1).7NOTE 4Tables X1.1 and X1.2 may not be used for acceptance orrejection of materials.8.1.2.2 D

49、rilled HolesThe hole shall be drilled radiallythrough the wall using a suitable drill jig that has a bushing toguide the drill, care being taken to avoid distortion of the tubewhile drilling. The drilled hole diameter shall be in accordancewith the ASTM product specification or Appendix X1 if theproduct specification does not specify and shall not vary bymore than +0.001, 0.000 in. ( +0.026 mm) of the hole diam-eter specified (see Table X1.2)(Note 4).78.1.2.3 Other Artificial DiscontinuitiesDiscontinuities ofother contours may be used in the ref