ASD-STAN PREN 6049-001-2016 Aerospace series Electrical cables installation Protection sleeve in meta-aramid fibres Part 001 Technical specification (Edition P 4).pdf

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1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 6049-001 Edition P 4 November 2016 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Rue Montoyer 10 - 1000 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.org ICS: Supersedes edition P 3 of

2、 March 2013 and will supersede EN 6049-001:2015 Descriptors: ENGLISH VERSION Aerospace series Electrical cables, installation Protection sleeve in meta-aramid fibres Part 001: Technical specification Luft- und Raumfahrt Elektrische Leitungen, Installation Schutzschluche aus Meta-Aramidfasern Teil 00

3、1: Technische Lieferbedingungen Srie arospatiale Cbles lectriques, installation Gaine de protection en fibres mta-aramides Partie 001: Spcification technique This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association o

4、f Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent

5、 that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vot

6、e and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. ASD-STAN Technical Committee approves that: “This docume

7、nt is published by ASD-STAN for the needs of the European Aerospace Industry. The use of this standard is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” ASD-STAN reviews e

8、ach standard and technical report at least every five years at which time it may be revised, reaffirmed, stabilized or cancelled. ASD-STAN invites you to send your written comments or any suggestions that may arise. All rights reserved. No parts of this publication may be reproduced, stored in a ret

9、rieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ASD-STAN. Order details: E-mail: salesasd-stan.org Web address: http:/www.asd-stan.org/ Edition approved for publication 1st November 2016 Com

10、ments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2016 ASD-STAN prEN 6049-001:2016 (E) 2 Contents Page Foreword 2 1 Scope 3 2 Normative references 3 3 Terms, definitions and symbols . 5 4 Description 6 5 Design 8 6 Definition drawings and ma

11、ss 8 7 Test methods 9 8 Quality assurance . 10 9 Example for designation in product standards . 12 10 Delivery conditions . 12 11 Packaging 13 12 Marking 13 13 Storage . 14 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and vot

12、es carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 6049-001:2016 (E) 3 1 Scope This standard specifies the general characteristics, qualification and acceptance requirements for protection sle

13、eves in meta-aramid fibres for cable and cable bundles for aerospace application. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For unda

14、ted references, the latest edition of the referenced document (including any amendments) applies. EN 2591-214, Aerospace series Elements of electrical and optical connection Test methods Part 214: Lightning strike, current and voltage pulse EN 2591-307, Aerospace series Elements of electrical and op

15、tical connection Test methods Part 307: Salt mist EN 2825, Aerospace series Burning behaviour of non metallic materials under the influence of radiating heat and flames Determination of smoke density EN 2826, Aerospace series Burning behaviour of non metallic materials under the influence of radiati

16、ng heat and flames Determination of gas components in the smoke EN 3197, Aerospace series Design and installation of aircraft electrical and optical interconnection systems EN 3475-301, Aerospace series Cables, electrical, aircraft use Test methods Part 301: Ohmic resistance per unit length EN 3844-

17、1, Aerospace series Flammability of non metallic materials Part 1: Small burner test, vertical Determination of the vertical flame propagation EN 6049-003, Aerospace series Electrical cables, installation Protection sleeve in meta-aramid fibres Part 003: Braided, tubular, expandable Product standard

18、 EN 6049-004, Aerospace series Electrical cables, installation Protection sleeve in meta-aramid fibres Part 004: Braided, tubular, high expandable Product standard 1) EN 6049-005, Aerospace series Electrical cables, installation Protection sleeve in meta-aramid fibres Part 005: Sleeve flexible, post

19、 installation Product standard EN 6049-006, Aerospace series Electrical cables, installation Protection sleeve in meta-aramid fibres Part 006: Self-wrapping protective sleeve, flexible post installation Product standard EN 6049-007, Aerospace series Electrical cables, installation Protection sleeve

20、in meta-aramid fibres Part 007: Self-wrapping mechanical and electrical protective sleeve, flexible post installation operating temperature from 55 C to 260 C Product standard EN 6049-008, Aerospace series Electrical cables, installation Protection sleeve in meta-aramid fibres Part 008: Self-wrappin

21、g shielded (EMI) protective sleeve with nickel copper braid, flexible post installation operating temperature from 55 C to 200 C Product standard 1) Published as ASD-STAN Prestandard at the date of publication of this standard (www.asd-stan.org). prEN 6049-001:2016 (E) 4 EN 6049-009, Aerospace serie

22、s Electrical cables, installation Protection sleeve in meta-aramid fibres Part 009: Self-wrapping fire protection sleeve, flexible, post installation, operating temperature from 55 C to 260 C Product standard EN 6059-201, Aerospace series Electrical cables, installation Protection sleeves Test metho

23、ds Part 201: Visual examination 1) EN 6059-202, Aerospace series Electrical cables, installation Protection sleeves Test methods Part 202: Dimensions and mass 1) EN 6059-203, Aerospace series Electrical cables, installation Protection sleeves Test methods Part 203: Coverage 1) EN 6059-301, Aerospace

24、 series Electrical cables, installation Protection sleeves Test methods Part 301: Sun light exposure 1) EN 6059-302, Aerospace series Electrical cables, installation Protection sleeves Test methods Part 302: High temperature exposure 1) EN 6059-303, Aerospace series Electrical cables, installation P

25、rotection sleeves Test methods Part 303: Resistance to fluids 1) EN 6059-304, Aerospace series Electrical cables, installation Protection sleeves Test methods Part 304: Flammability 1) EN 6059-305, Aerospace series Electrical cables, installation Protection sleeves Test methods Part 305: Fluid absor

26、ption 1) EN 6059-306, Aerospace series Electrical cables, installation Protection sleeves Test methods Part 306: Mould growth 1) EN 6059-308, Aerospace series Electrical cables, installation Protection sleeves Test methods Part 308: Rapid change of temperature EN 6059-309, Aerospace series Electrica

27、l cables, installation Protection sleeves Test methods Part 309: Fire resistance when fitted on a cable bundle 1) EN 6059-401, Aerospace series Electrical cables, installation Protection sleeves Test methods Part 401: Expansion range 1) EN 6059-402, Aerospace series Electrical cables, installation P

28、rotection sleeves Test methods Part 402: Bending properties 1) EN 6059-403, Aerospace series Electrical cables, installation Protection sleeves Test methods Part 403: Scrape abrasion 1) EN 6059-404, Aerospace series Electrical cables, installation Protection sleeves Test methods Part 404: Tensile st

29、rength 1) EN 6059-405, Aerospace series Electrical cables, installation Protection sleeves Test methods Part 405: Dynamic cut-through 1) prEN 6049-001:2016 (E) 5 EN 6059-406, Aerospace series Electrical cables, installation Protection sleeves Test methods Part 406: Vibration EN 6059-501, Aerospace s

30、eries Electrical cables, installation Protection sleeves Test methods Part 501: Voltage proof test EN 6059-502, Aerospace series Electrical cables, installation Protection sleeves Test methods Part 502: Resistance to electrical arcs EN 6059-503, Aerospace series Electrical cables, installation Prote

31、ction sleeves Test methods Part 503: Temperature rise due to rated current injected on the sleeve EN 6059-504, Aerospace series Electrical cables, installation Protection sleeves Test methods Part 504: Temperature rise within a loom due to self-heating when protected by a sleeve EN 6059-601, Aerospa

32、ce series Electrical cables, installation Protection sleeves Test methods Part 601: Open and close EN 9133, Aerospace series Quality Management Systems Qualification Procedure for Aerospace Standard Products ISO 8815, Aircraft Electrical cables and cables harnesses Vocabulary IEC 60096-0-1, Radio fr

33、equency cables Part 0: Guide to the design of detail specifications Section 1: Coaxial cables 3 Terms, definitions and symbols For the purpose of this standard, the terms and definitions given in ISO 8815 and the following apply. 3.1 expandable sleeve sleeve with a ratio 2 between the minimum diamet

34、er by stretching of the sleeve and the maximum diameter by compressing the sleeve in longitudinal direction 3.2 high expandable sleeve sleeve with a ratio 2 between the minimum diameter by stretching of the sleeve and the maximum diameter by compressing the sleeve in longitudinal direction 3.3 fibre

35、 fibre or monofilament fibre or solid fibre which is a thin singular solid strand of plastic 3.4 multifilament fibre a fibre consisting of a group of very thin parallel or twisted fibres 3.5 TEX the mass of multifilament fibres per length, 1 TEX 1 g/1 000 m. Normally used is dTEX (1 TEX is 10 dTEX)

36、3.6 tow a group of very thin parallel fibres, set on one braiding spool prEN 6049-001:2016 (E) 6 3.7 braiding angle the angle of crossing fibres in a braiding pattern 3.8 coverage the amount of cover of a braid expressed in percentage 3.9 pitch the pitch is the distance in longitudinal direction bet

37、ween two tows. An alternative indication for tows/cm 3.10 post installation sleeve sleeve with self-locking properties over the length of the sleeve which can be applied around cable bundles 4 Description The following types of sleeves are distinguished: Braided tubular sleeve, expandable, tows of m

38、ultifilament fibres, providing ease of installation and excellent hold once positioned on the harness, see Figure 1. Braiding pattern Key 1 Pitch 2 1 tow Figure 1 Braided tubular sleeve, highly expandable, tows of multifilament fibres, providing ease of installation and excellent hold once positione

39、d on the harness. It differs from the expandable braided tubular sleeve by its high level of expansion, see Figure 2. prEN 6049-001:2016 (E) 7 Braiding pattern Key 1 Pitch 2 1 tow Figure 2 Post installation sleeve, comprising a strip of multifilament fibres covering its whole length, a hook and loop

40、 closing system, this being the main feature of this sleeve which enables its use on and removal from harnesses already fitted with connectors. The base strip is made from Meta-aramid fibre whereas the closing parts (hook and loop) are made from an appropriate material, see Figure 3. Key 1 Delivered

41、 length 2 Closing, hook side 3 Closing, loop side 4 Base strip, form of the sleeve as it is on the delivered spool 5 Base strip, form of the sleeve once installed on the wire harness Figure 3 prEN 6049-001:2016 (E) 8 Post installation sleeve, woven tubular openable could be replaced by openable and

42、self-wrappable, made from multifilament fibres which enable its use and removal from harnesses already fitted with connectors, see Figure 4. Key 1 Overlap angle Figure 4 Openable protection sleeve, as delivered 5 Design Protection sleeves are intended to meet the following requirements: Protection o

43、f cables and cable bundles. Resistance to a hostile environment: abrasion, temperature, fire, arc, electromagnetic interferences. Flexibility, minimum mass. The minimum bend radius applicable shall be equal or smaller than the specified minimum bend radius for cables and cable bundles, as specified

44、in EN 3197. The sleeves are treated especially to reduce the absorption of water either from humidity or by capillary action when they are exposed to splashes of water. The flammability, smoke emission and toxicity of all parts shall meet the requirements specified in the product standard. 6 Definit

45、ion drawings and mass The general dimensions and mass of these sleeves are given in the product standards prEN 6049-001:2016 (E) 9 7 Test methods See Table 1. Table 1 Test methods for qualification (1 of 2) Test method Title Details EN 6059-201 Visual inspection All specimens to be tested. EN 6059-2

46、02 Dimensions and mass 3 samples of each size. EN 6059-203 Coverage 3 specimens of each size. EN 6059-301 Sun light exposure 3 specimens of any size. EN 6059-302 High temperature exposure This test is linked with test EN 6059-305, EN 6059-401, EN 6059-402, EN 6059-403, EN 6059-404 and EN 6059-405. A

47、ll specimens shall remain closed after ageing. See product standard. EN 6059-303 Resistance to fluids 1 specimen for each fluid. EN 3844-1 Flammability 3 specimens of a medium size. EN 6059-305 Fluid absorption 2 specimens of a medium size. One shall be tested as received and the other preconditione

48、d to EN 6059-302 before fluid exposure. EN 6059-306 Mould growth 3 specimens of a medium size. EN 6059-308 Rapid change of temperature (EMI Screened Sleeves only). 3 specimens of any size. EN 6059-309 Fire resistance 3 specimens of each size (fire resistant types only). EN 6059-401 Expansion range 2 specimens of each size. One shall be tested as received and the other preconditioned to EN 6059-302. EN 6059-402 Bending properties 2 samples of smallest, medium and largest size. One