ISO TS 7705-2017 Guidelines for specifying Charpy V-notch impact prescriptions in steel specifications《钢规范中规定摆式V形缺口冲击韧性的指南》.pdf

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1、 ISO 2017 Guidelines for specifying Charpy V-notch impact prescriptions in steel specifications Lignes directrices pour la spcification des prescriptions dnergie de rupture sur prouvette Charpy entaille en V dans les normes dacier TECHNICAL SPECIFICATION ISO/TS 7705 Reference number ISO/TS 7705:2017

2、(E) First edition 2017-07 ISO/TS 7705:2017(E)ii ISO 2017 All rights reserved COPYRIGHT PROTECTED DOCUMENT ISO 2017, Published in Switzerland All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or

3、 mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Ch. de Blandonnet 8 CP 401 CH-1214 Vernier, Gen

4、eva, Switzerland Tel. +41 22 749 01 11 Fax +41 22 749 09 47 copyrightiso.org www.iso.org ISO/TS 7705:2017(E)Foreword iv 1 Scope . 1 2 Normative references 1 3 T erms and definitions . 1 4 General features of Charpy V-notch impact test 1 4.1 Toughness testing methods in design codes and in steel spec

5、ifications . 1 4.2 Historical background to the Charpy V-notch impact test 1 4.3 The Charpy V-notch impact test in relation to other tests 2 4.4 Factors influencing impact properties . 2 4.5 The Charpy V-notch impact test as a powerful tool for delivery control in steel specifications . 3 5 Informat

6、ion to be gained from the impact test . 3 6 Subsize test pieces 6 7 R ec ommendations for specifying impact str ength r equir ements in st eel specifications 7 7.1 Selection and preparation of samples and test pieces 7 7.1.1 Selection and preparation of samples . 7 7.1.2 Cutting and machining 7 7.2

7、Number of test pieces to be taken per sample and specific requirements . 7 7.3 Location of test pieces 7 7.4 Interpretation of test results . 8 Bibliography 9 ISO 2017 All rights reserved iii Contents Page ISO/TS 7705:2017(E) Foreword ISO (the International Organization for Standardization) is a wor

8、ldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on

9、 that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. The procedures used to develop this

10、document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Dire

11、ctives, Part 2 (see www .iso .org/ directives). Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the de

12、velopment of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www .iso .org/ patents). Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement. For an explanation on the voluntar

13、y nature of standards, the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: w w w . i s o .org/ iso/ foreword .h

14、tml. This document was prepared by Technical Committee ISO/TC 17, Steel, Subcommittee SC 20, General technical delivery conditions, sampling and mechanical testing methods. This first edition of ISO/TS 7705 cancels and replaces ISO/TR 7705:1991, which has been technically revised.iv ISO 2017 All rig

15、hts reserved TECHNICAL SPECIFICATION ISO/TS 7705:2017(E) Guidelines for specifying Charpy V-notch impact pr escriptions in st eel specifications 1 Scope This document gives guidelines for specifying Charpy V-notch impact prescriptions in steel specifications. 2 Normative references There are no norm

16、ative references in this document. 3 T erms a nd definiti ons No terms and definitions are listed in this document. ISO and IEC maintain terminological databases for use in standardization at the following addresses: ISO Online browsing platform: available at h t t p :/ www .iso .org/ obp IEC Electr

17、opedia: available at h t t p :/ www .electropedia .org/ 4 General features of Charpy V-notch impact test 4.1 T oug hness t esting methods in design c odes and in st eel specifications Tests for evaluating the toughness of steel can be divided into two categories: notch toughness tests and fracture t

18、oughness tests based on fracture mechanics. Notch toughness tests are used to measure the ability of a material to absorb energy and deform plastically in the presence of a mechanical notch. The Charpy V-notch impact test and the drop weight test are typical examples of small scale tests which are u

19、sed for evaluations of notch toughness. They are often used to determine the ductile to brittle transition temperature of a material and to give a qualitative estimate of the materials toughness. Due to relatively good reproducibility and low cost these methods are highly suitable for use as deliver

20、y tests for steel consignments. Fracture toughness tests such as the crack-tip opening displacement (CTOD) test (see ISO 12135) are fracture mechanics tests which are generally concerned with the determination of critical crack sizes which can appear without causing fracture in a material loaded to

21、a specific stress level. Fracture mechanics tests are very complicated and expensive to carry out. They are primarily used to examine the behaviour of pressurized or structural components with respect to safety rules, etc. Therefore, fracture mechanics testing is primarily connected with design code

22、s and not with steel specifications. For these reasons, only notch toughness tests are dealt with in these guidelines for steel specifications. 4.2 Historical background to the Charpy V-notch impact test When welded structures, especially heavy ones such as bridges and ships, were first developed on

23、 an industrial scale, and especially when the fabrication methods called for joining heavy segments by welding, problems with brittle fractures became more common. This was especially evident during the Second World War when the USA began to produce welded ships of the Liberty and Victory type, wher

24、e a large number of failures occurred due to brittle fractures. ISO 2017 All rights reserved 1 ISO/TS 7705:2017(E) An empirical relationship based on many tests was found between the Charpy V-notch impact energy and service fractures. The work initiated by the USA was continued by the International

25、Institute of Welding (IIW) who provide recommendations and a classification system for steels according to their susceptibility to brittle fracture after welding. Originally the USA required an impact energy value of 15 footpounds (ft lb) for a standard 10 mm x 10 mm V-notch impact test piece. This

26、was later increased to 20 ft lb. The IIW converted these figures into metric units and referred the impact energy value to the cross-section under the notch, which gave a figure of 3,5 kg m/cm 2corresponding to 20 ft lb. Later the units were transformed into SI units. This gave the value of 27 J (20

27、 ft lb). In 1953 Pellini compared the Charpy V-notch impact test with an explosion crack starter test intended to simulate the service performance of higher quality steels. Pellini recommended impact energy of 20 ft lb (27 J) instead of the earlier used 15 ft lb. Wells also simulated service conditi

28、ons at the starting point of a brittle fracture crack by using a wide plate test. The intention of this test, which could not be used as an acceptance test for a steel consignment, was to include in a big plate specimen the stresses existing in a weld, the influence of plate thickness, the type of d

29、efect, etc. The results of wide plate tests were also compared with Charpy V-notch impact values. Today 27 J is generally used for unalloyed steels. In some cases, for instance for fine grain steels or quenched and tempered steel grades, this level can be 27 J or alternatively fixed to a higher leve

30、l (40 J) according to the requirements for specific steels and intended applications. Impact test requirements are included in the product standard. 4.3 The Charpy V-notch impact test in relation to other tests Originally the Charpy impact test was performed with a “keyhole” or U-notch test bar. Its

31、 purpose was to check that the material was sound as to cleanliness, rolling and heat treatment. In the 1950s interest was concentrated on the risk of brittle fracture in welded structures and the V-notch test bar was introduced as the V-notch test indicates transition behaviour more clearly than th

32、e U-notch test. In addition to the Charpy impact test other impact test methods (e.g. Mesnager, lzod, Schnadt) have also been used. The drop weight test is a material test which is intended to measure the highest temperature at which steel exhibits brittle fracture. This test can be an alternative o

33、r can be required in addition to the Charpy V-notch impact test. 4.4 F act ors influencing impact pr operties The behaviour of a steel structure subject to impact is not only dependent on the material. It is also dependent on the following: material thickness; stress state; temperature; steel type;

34、loading rate; surface conditions; residual stresses; yield strength.2 ISO 2017 All rights reserved ISO/TS 7705:2017(E) In addition, the Charpy V-notch test result is influenced by the following: orientation of test piece; orientation of notch; sharpness of notch; specimen position in the product; st

35、eel type; type of impact machine striker. For these and other reasons the impact energies or transition temperatures determined under the well-defined conditions of an impact test cannot, without any further considerations, be regarded as determinant with respect to temperature and/or thickness for

36、the application of the material. 4.5 The Charpy V-notch impact test as a powerful tool for delivery control in steel specifications The Charpy V-notch impact test can be used as a means of expressing, in a specification, the susceptibility of a steel to brittle fracture. It is an inexpensive and eas

37、ily reproducible test method which is empirically related to the susceptibility to brittle fracture and therefore to the weldability of a steel. Impact test requirements are included in many ISO steel specifications. For specimen and notch orientation consult the relevant product standard. 5 Informa

38、tion to be gained from the impact test Independent of the size of the test piece, the thickness of the material and the type of notch, the impact test carried out for a specified steel of given thickness at different temperatures gives a curve of absorbed energy versus temperature (see Figure 1). Th

39、is curve can be separated into three parts: one part at higher temperatures and higher energies (upper shelf); one part at lower temperatures and lower energies (lower shelf); and a transition range in between. The scatter of results on the upper and lower shelves is relatively small but the scatter

40、 in the transition part of the curve is relatively large. Because of this scatter, the requirement of testing three test pieces and calculating their mean value was chosen. Austenitic stainless steels are also ductile at very low temperatures, and consequently the impact curve does not show a transi

41、tion range even at very low temperatures (see Figure 2). Since the test result depends upon the geometry of the test piece, the thickness, etc., the test is carried out on a standardized test bar and it is irrelevant to refer the impact energy to a cross-sectional area. The energy level should there

42、fore be given in Joules only. ISO 2017 All rights reserved 3 ISO/TS 7705:2017(E) Key X test temperature, in C 1 lower shelf Y absorbed energy, in J 2 transition range 3 upper shelf 4 specified energy 5 specified temperature Figure 1 Example of an impact test curve4 ISO 2017 All rights reserved ISO/T

43、S 7705:2017(E) Key X test temperature, in C Y absorbed energy, in J Figure 2 Example of an impact test curve for material without transition range The impact test is prescribed in material specifications for the following two reasons. a) To determine indirectly whether the cleanliness, manufacturing

44、 process and heat treatment, etc. have been appropriately controlled. b) To classify a steel according to its susceptibility to brittle fracture. In this case the result of interest is whether the test result reaches the upper or the lower shelf of the curve and, especially, where the transition ran

45、ge is located on the temperature scale. If the test result corresponds to the upper part of the curve, the conclusion can be drawn that the toughness of the material is considerably better than if the result corresponds to the lower part of the curve. Furthermore, if the transition range of the curv

46、e for one steel occurs at a considerably lower temperature than that for another steel, impact test results for the first steel will lie on the upper part of the curve down to lower temperatures than for the other steel and hence the conclusion can be drawn that the first steel has a higher toughnes

47、s and is more suitable for constructions that are fabricated and/or used at lower temperatures. The most important information obtained is therefore the temperature range where the change from ductile to brittle fracture occurs, i.e. the transition temperature. There are several methods for determin

48、ing the transition temperature depending on the material and on the intended use (level of energy or defining the inflexion point of the transition curve or based upon the percentage of brittle zone on the fracture surface). Other information from the test can also be of importance, such as the frac

49、ture appearance and lateral expansion measured after fracture. It should be observed that as the impact energy is not a material property, a high value only indicates a tougher material, when the comparison is made with the same material having the same thickness and the test is carried out with the same size of test pieces at the same temperature. ISO 2017 All rights reserved 5 ISO/TS 7705:2017(E) 6 Subsize test pieces The standard V-notch test piece has a cross-section of 10 mm x 10 mm. As the test pieces a