SAE J 1677-2016 Tests and Procedures for Carbon Steel and High Strength Low Alloy Steel Tubing.pdf

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1、_SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref

2、rom, is the sole responsibility of the user.”SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.Copyright 2016 SAE InternationalAll rights reserved. No part of this publi

3、cation may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada)Tel: +1 724-776-4970 (out

4、side USA)Fax: 724-776-0790Email: CustomerServicesae.orgSAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedback on thisTechnical Report, please visithttp:/standards.sae.org/J1677_201612SURFACE VEHICLESTANDARDJ1677 DEC2016Issued 1996-01Revised 2016-12Superseding J1677 SEP2009Tests

5、 and Procedures for Carbon Steel and High Strength Low Alloy Steel TubingRATIONALEThe five year review of this standard resulted in the following changes:1. Revised document description.2. Edited listing of applicable and related documents.3. Edited scope to enhance steel description.4. Revised word

6、ing and added reference to ASTM E18 to section 5.6 Hardness Test.5. Revised presentation of section 5.7 Tensile Test.1. SCOPEThis SAE Standard is intended to establish uniform methods for testing certain types of carbon steel and high strength, low alloy steel tubing as listed in section 2.1.1. The

7、specified test and performance criteria applicable to each variety of tubing are set forth in the respective SAE J Specifications.2. REFERENCES2.1 Applicable DocumentsThe following publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the latest i

8、ssue of SAE publications shall apply.2.1.1 SAE PublicationsAvailable from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org.SAE J356 Welded Flash-Controlled Low-Carbon Steel Tubing Normalized

9、for Bending, Double Flaring, and BeadingSAE J518 Hydraulic Flanged Tube, Pipe, and Hose Connections, Four-Bolt Split Flange TypeSAE J524 Seamless Low-Carbon Steel Tubing Annealed for Bending and FlaringSAE J525 Welded and Cold Drawn Low-Carbon Steel Tubing Annealed for Bending and FlaringSAE J526 We

10、lded Low-Carbon Steel Tubing Suitable for Bending, Flaring, Beading, Forming and Brazing SAE INTERNATIONAL J1677 DEC2016 Page 2 of 8SAE J527 Brazed Double Wall Low-Carbon Steel TubingSAE J533 Flares for TubingSAE J1065 Nominal Reference Working Pressures for Steel Hydraulic TubingSAE J1453-1 Specifi

11、cation for O-Ring Face Seal Connectors: Part 1 - Tube Connection Details and Common Requirements for Performance and TestsSAE J1453-2 Specification for O-Ring Face Seal Connectors: Part 2 - Requirements, Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Braze-on Tube Ends, C

12、aps, and Connectors with ISO 6149-2Metric Stud Ends and ISO 6162 4-Bolt Flange HeadsSAE J1453-3 Specification for O-Ring Face Seal Connectors: Part 3 - Requirements, Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Caps, and Connectors with SAE J1926-2 Inch Stud EndsSAE J24

13、35 Welded Flash Controlled, SAE 1021 Carbon Steel Tubing, Normalized for Cold Forming, Welding and BrazingSAE J2467 Welded and Cold-Drawn, SAE 1021 Carbon Steel Tubing Normalized for Bending and FlaringSAE J2592 Carbon Steel Tubing for General Use - Understanding Nondestructive Testing for Carbon St

14、eel TubingSAE J2613 Welded Flash Controlled, High Strength (500 MPa Tensile Strength) Low Alloy Steel Hydraulic Tubing, Sub-Critically Annealed for Bending, Double Flaring, and BendingSAE J2614 Welded and Cold-Drawn, High Strength (500 MPa Tensile Strength) Low Alloy Steel Hydraulic Tubing, Sub-Crit

15、ically Annealed for Bending and FlaringSAE J2832 Welded Flash Controlled, High Strength (690 MPa Tensile Strength) Low Alloy Steel Hydraulic Tubing, Stress Relieved Annealed for Bending and Double FlaringSAE J2833 Welded and Cold-Drawn, High Strength (690 MPa Tensile Strength) Low Alloy Steel Hydrau

16、lic Tubing, Stress Relieved Annealed for Bending and Flaring2.1.2 ASTM PublicationsAvailable from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org.ASTM A 370 Standard Methods and Definitions for Mechanical Testing of Steel Pr

17、oductsASTM A 450/A 450M Standard Specification for General Requirements for Carbon, Ferritic Alloy, and Austenitic Alloy Steel TubesASTM E 8 Test Methods for Tension Testing of Metallic MaterialsASTM E 8M Test Methods for Tension Testing of Metallic Materials MetricASTM E18 Standard Test Methods for

18、 Rockwell Hardness of Metallic MaterialsSAE INTERNATIONAL J1677 DEC2016 Page 3 of 82.2 Related PublicationsThe following publications are provided for information purposes only and are not a required part of this SAE Technical Report.2.2.1 SAE PublicationsAvailable from SAE International, 400 Common

19、wealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org.SAE J514 Hydraulic Tube FittingsSAE J1290 Automotive Hydraulic Brake System - Metric Tube ConnectionsSAE J2551-1 Recommended Practices for Fluid Conductor Carbon, Alloy an

20、d High Strength Low Alloy Steel Tubing Applications-Part 1: Design and FabricationSAE J2551-2 Recommended Practices for Fluid Conductor Carbon, Alloy and High Strength Low Alloy Steel Tubing Applications-Part 2: General Specifications and Performance RequirementsSAE J2551-3 Recommended Practice for

21、Fluid Conductor Carbon, Alloy and High Strength Low Alloy Steel Tubing Applications-Part 3: ProcurementSAE J2593 Information Report for the Installation of Fluid Conductors and Connectors2.2.2 ISO PublicationsCopies of these documents are available online at http:/webstore.ansi.org/ISO 2944 Fluid po

22、wer systems and components - Nominal pressuresISO 3304 Plain end seamless precision steel tubes - Technical conditions for deliveryISO 3305 Plain end welded precision steel tubes - Technical conditions for deliveryISO 4397 Connectors and associated components - Nominal outside diameters of tubes and

23、 nominal inside diameters of hosesISO 4399 Connectors and associated components - Nominal pressuresISO 4406 Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid particlesISO 5598 Fluid power systems and components - VocabularyISO 6162-1 Hydraulic fluid power - Flang

24、e connectors with split or one-piece flange clamps and metric or inch screws- Part 1: Flange connectors for use at pressures of 3.5 MPa (35 bar) to 35 MPa (350 bar), DN 13 to DN127ISO 6162-2 Hydraulic fluid power - Flange connectors with split or one-piece flange clamps and metric or inch screws- Pa

25、rt 2: Flange connectors for use at pressures of 35 MPa (350 bar) to 40 MPA (400 bar), DN 13 to DN 51ISO 6605 Tests and test proceduresISO 8434-1 Metallic tube connections for fluid power and general use - Part 1: 24q Compression connectorsISO 8434-2 Metallic tube connections for fluid power and gene

26、ral use - Part 2: 37q Flared connectorsISO 8434-3 Metallic tube connections for fluid power and general use - Part 3: O-ring face seal connectorsSAE INTERNATIONAL J1677 DEC2016 Page 4 of 8ISO 8434-4 Metallic tube connections for fluid power and general use - Part 4: 24q Cone connectors with ring wel

27、d-on nipplesISO 10583 Test methods for tube connectionsISO 10763 Plain-end, seamless and welded steel tubes - Dimensions and nominal working pressuresISO 19879 Metallic tube connections for fluid power and general use - Test methods for hydraulic fluid power connections3. TEST PROCEDURESUnless other

28、wise specified, the test procedures described in the current issue of ASTM A 370 Standard Methods and Definitions for Mechanical Testing of Steel Products shall be followed. However, in cases of conflict between the ASTM specifications and those described herein, this SAE specification shall take pr

29、ecedence.3.1 Test FrequencyThere are many factors which can affect the required frequency of these tests, including:a. Tube sizeb. Production run quantityc. Type of production equipmentd. Production methodse. End usef. MaterialTherefore, it shall be the responsibility of the manufacturer and user to

30、 establish the test type and test frequency that willproduce tubing which conforms to the SAE Standards as well as the needs and requirements of the user.4. TEST SPECIMENSIn accordance with ASTM A 370 Standard Methods and Definitions for Mechanical Testing of Steel Products, test specimens for mecha

31、nical tests shall be smooth on the ends and free from flaws. If any test specimen exhibits burrs, flaws or defective machining before testing, it may be discarded and another specimen may be selected. Test specimens shall be taken from tubing which has not been subjected to subsequent operations aft

32、er being manufactured to the applicable specification. All tests shall be conducted at room temperature.5. PERFORMANCE TESTSThe tests listed in this section are selected and performed based on agreement between the supplier and customer.5.1 Flattening TestTest specimens approximately 75 mm in length

33、 shall not crack or show any flaws when flattened between parallel plates to a distance equal to three times the wall thickness of the section under test. For welded tubing, the weld shall be placed at 90q from the direction of applied force. Superficial ruptures resulting from minor surface imperfe

34、ctions shall not be considered cause for rejection.SAE INTERNATIONAL J1677 DEC2016 Page 5 of 85.2 Reverse Flattening TestTest specimens shall be split longitudinally 90q on each side of the weld. The section containing the weld shall be opened and flattened with the weld at the point of maximum bend

35、. There shall be no evidence of cracks or metal flaking, or lack of weld penetration or overlaps resulting from flash control or flash removal in the weld.5.3 Bending TestIf a bend is required, the customer shall specify a suitable test method at the time of purchase.5.4 Expansion TestTest specimens

36、 shall be subjected to expansion over a hardened tapered plug having a slope of 0.1 to 1.0, until the outside diameter has been expanded 25% without evidence of cracking or flaws.5.5 Flaring Test5.5.1 SAE J533 37q and 45q Flares5.5.1.1 Double Flare - Method ATest sections having squared and deburred

37、 ends shall withstand being double flared at one end to the dimensions shown in SAE J533. The test section shall be held firmly and squarely in the die and the punch, while being forced down, and shall be guided parallel to the axis of the tubing. The flare shown in Figure 1 shall exhibit no evidenc

38、e of splitting or flaws.Figure 1 - 37q Double flared tubing -method A (Ref: SAE J533)5.5.1.2 Double Flare - Method BTest sections having squared and deburred ends shall withstand being single flared at one end to the dimensions shown in SAE J533. The test section shall be held firmly and squarely in

39、 the die and the punch, while being forced down and shall be guided parallel to the axis of the tubing. The flare shown in Figure 2 shall exhibit no evidence of splitting or flaws except that a separation of the outer lap joint shall be permissible providing it does not exceed 3.1 mm in length and i

40、s confined to the outer thickness only.Figure 2 - 37q Double flared double wall tubing -method B (Ref: SAE J533)5.5.1.3 Single FlareTest sections having squared and deburred ends shall withstand being single flared at one end to the dimensions shown in SAE J533. The test section shall be held firmly

41、 and squarely in the die and the punch, while being forced down, and shall be guided parallel to the axis of the tubing. The flare shown in Figure 3 shall exhibit no evidence of splitting or flaws.SAE INTERNATIONAL J1677 DEC2016 Page 6 of 8Figure 3 - 37q Single flared tubing (Ref: SAE J533)5.5.2 SAE

42、 J1453 ORFS and SAE J518 Flares5.5.2.1 Double FlareTest sections having squared and deburred ends shall withstand being double flared at one end to the dimensions shown in SAE J1453 and SAE J518 Flares. The test section shall be held firmly and squarely in the die and the punch, while being forced d

43、own and shall be guided parallel to the axis of the tubing. The flare shown in Figure 4 shall exhibit no evidence of splitting or flaws. Figure 4 - ORFS Double flared tube end (Ref: See SAE J1453 and SAE J518 Flares)5.5.2.2 Single FlareTest sections having squared and deburred ends shall withstand b

44、eing single flared at one end to the dimensions shown in SAE J1453 and SAE J518 Flares. The test section shall be held firmly and squarely in the die and the punch, while being forced down and shall be guided parallel to the axis of the tubing. The flare shown in Figure 5 shall exhibit no evidence o

45、f splitting or flaws.Figure 5 - ORFS Single flared tube end (Ref: See SAE J1453 and SAE J518 Flares)5.6 Hardness TestHardness testing shall be in accordance to ASTM E18 - Standard Test Methods for Rockwell Hardness of Metallic Materials.Hardness tests shall be made on the inside surface of test spec

46、imens. This test is not required on tubing with a nominal wall less than 1.7 mm thick. Such tubing shall meet all other mechanical properties and performance requirements.5.7 Tensile5.7.1 The test procedures described in the current issue of the following ASTM documents apply:a. ASTM E 8 Test Method

47、s for Tension Testing of Metallic Materialsb. ASTM E 8M Test Methods for Tension Testing of Metallic (Metric) SAE INTERNATIONAL J1677 DEC2016 Page 7 of 85.8 Elongation TestIf the percentage of elongation of the test specimen is less than that specified in the applicable tube specification, and/or an

48、y part of the fracture is more than 19 mm from the center of the gage length, as indicated by scribed marks on the specimen before testing, a retest shall be allowed.5.9 Proof Pressure TestWhen required, the tubing shall be tested hydrostatically to two times its calculated 4 to 1 reference working

49、pressure. Thisproof pressure test will subject the material to an appropriate stress level to determine the tubes ability to perform within its elastic limits. There shall be no evidence of failure and the tested specimen must maintain dimensional size. Test pressures shall be determined by the following derivative of SAE J1065 Reference Working Pressures for Steel Hydraulic Tubing formula: dDInmin,RmPbe