DLA MIL-PRF-83536 1 B-2011 RELAYS ELECTROMAGNETIC ESTABLISHED RELIABILITY DPDT LOW LEVEL TO 5 AMPERES PERMANENT MAGNET DRIVE HERMETICALLY SEALED ALL WELDED DC COILS.pdf

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1、 MIL-PRF-83536/1B 29 September 2011 SUPERSEDING MIL-PRF-83536/1A 7 June 2004 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, DPDT, LOW LEVEL TO 5 AMPERES, PERMANENT MAGNET DRIVE, HERMETICALLY SEALED, ALL WELDED, DC COILS This specification is approved for use by all

2、 Departments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and the latest issue of MIL-PRF-83536. FIGURE 1. Dimensions and configurations. AMSC N/A FSC 5945 INCH-POUND Provided by IHSNot for ResaleNo r

3、eproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/1B 2 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/1B 3 FIGURE 1. Dimensions and configurations - Cont

4、inued Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/1B 4 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/1B 5 Inches

5、mm Inches mm Inches mm .001 .002 .003 .015 .020 .025 .031 .040 .050 .065 .075 0.03 0.05 0.08 0.38 0.51 0.64 0.79 1.02 1.27 1.65 1.90 .110 .133 .140 .141 .150 .156 .170 .200 .210 .225 .312 2.79 3.38 3.56 3.58 3.81 3.96 4.32 5.08 5.33 5.72 7.92 .320 .410 .450 .470 .640 .810 .850 1.062 1.070 1.078 1.28

6、0 8.13 10.41 11.43 11.94 16.26 20.57 21.59 26.97 27.18 27.38 32.51 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25 mm). 4. There shall be affixed to the relay a suitable legible circuit diagram t

7、hat identifies each terminal location specified. 5. These relays are polarized monostable. 6. This relay shall not operate or be damaged by reverse polarity. 7. Permanent magnet drive consists of a permanent magnet with its flux path switched and combined with the electro-magnet flux. 8. Applicable

8、to horizontal flange mount only. The circuit diagram, manufacturers PIN, and the military PIN shall be marked on the near side. The remaining portion of the nameplate data shall be marked on the far side. 9. Applicable to horizontal flange mount only. Relays shall be marked with the manufacturers na

9、me or CAGE code and date code. Marking shall be with the bottom of the print adjacent to the near side. 10. Socket pin terminals shall provide the operational, environmental, and interface characteristics to provide a reliable interconnect to gold-plated contacts. Terminals, except the polarizing pi

10、n, shall be gold plated. One system for gold plating that may be used is ASTM B488, type 3, class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable the product to meet the performance requirements of this specification and shall be approved by the qua

11、lifying activity. 11. Gasket shall provide a reliable seal between the relay and mating socket that will meet the environmental, operational, and interface requirements of the relay with the mating socket. The gasket shall have shore hardness 15 to 35, thickness .050 .005. Gasket material according

12、to SAE-AMS3332 has been considered acceptable. 12. Indicated terminals shall be identified with a contrasting bead. 13. Plane of critical motion for vibration and shock is Y-axis. FIGURE 1. Dimensions and configurations Continue Provided by IHSNot for ResaleNo reproduction or networking permitted wi

13、thout license from IHS-,-,-MIL-PRF-83536/1B 6 REQUIREMENTS: Contact data: Load ratings: See table I. Low level: 10 to 50 A at 10 to 50 mV dc or peak ac. Intermediate current: Applicable. Mixed loads: Applicable. TABLE I. Rated contact load and cycles (amperes per pole). Type of load (high level) Cyc

14、les x 10328 V dc 115 V ac 1 phase 400 Hz 115/200 V ac 3 phase 400 Hz Resistive Inductive Motor Lamp 100 20 100 100 5 3 2 1 5 5 3 N/A 5 5 3 N/A Life: 100,000 cycles, unless otherwise specified (see table I). Contact voltage drop or resistance: Initial contact voltage drop: 0.100 volt maximum. Rated r

15、esistive current at 6 V dc or peak ac. Relays shall not make or break this load. Initial contact resistance: 0.050 ohm maximum. 50 mA max at 6 V dc or peak ac. High level life (contact voltage drop): During life: 10 percent open circuit voltage maximum. After life: 0.125 volt maximum. Intermediate c

16、urrent (contact resistance): During intermediate current: 3 ohms maximum. After intermediate current: 0.150 ohm maximum. Low level (contact resistance): During low level: 100 ohms maximum. After low level: 0.150 ohm maximum at 100 mA and 28 V dc. Contact bounce: 1.0 millisecond maximum. Contact stab

17、ilization time: 2.5 milliseconds maximum. Overload current: 20 amperes dc, 30 amperes ac. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/1B 7 Rupture current: 25 amperes dc, 40 amperes ac. Time current relay characteristics: See table

18、II. TABLE II. Time current relay characteristics. 1/ Successive application Amperes Time 1 2 3 4 10 15 37.5 75 1 hour 20 seconds 2 seconds .53 second 1/ All relays shall withstand overload and fault currents. Relays must be able to sustain five applications (make and carry only) of power concurrentl

19、y on adjacent poles at each of four different current levels in the sequence listed in table II. Separate relays shall be tested at 28 V dc and 115/200 V ac, 400 Hz 3-phase. Cooling time between successive applications shall be 30 minutes. Tests shall be performed on both normally open and normally

20、closed contacts. There shall be no failures or evidence of welding or sticking and relays shall pass contact voltage drop at the conclusion. Coil data 1/: See table III. Operate time: 5 milliseconds maximum with rated coil voltage at 25C. 6 milliseconds maximum with rated coil voltage over the tempe

21、rature range. Release time: 5 milliseconds maximum from rated coil voltage at 25C. 6 milliseconds maximum from rated coil voltage over the temperature range. Duty rating: Continuous. Coil transient suppression: Not applicable. Neutral screen: Not applicable. Electrical data: Insulation resistance: I

22、nitial: 100 megohms at 500 V dc. After life or environmental tests: 50 megohms minimum at 500 V dc. _ 1/ CAUTION: Due to possible interaction of relay magnetic fields, the following spacing requirements, as a minimum, shall be considered in dense packaging situations: a. Row to row assisting fields:

23、 .125 (3.18 mm). b. Row to row opposing fields: .1875 (4.763 mm). c. Side to side alternating fields: .0625 (1.588 mm). d. Side to side like fields: .125 (3.18 mm). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/1B8 TABLE III. Dash num

24、bers and characteristics. 1/ 1/ Each relay possesses high level and low level capabilities. However, relays previously tested or used above 10 mA resistive at 6 V dc maximum or peak ac open circuits are not recommended for subsequent use in low level applications. 2/ The suffix letter L, M, P, or R

25、to designate the applicable failure rate level shall be added to the applicable listed dash number. Failure rate level (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Example: 001L, 002R. 3/ CAUTION: The use of any coil voltages less than the rated coil voltage will compromise the oper

26、ation of the relay. 4/ Pickup, hold, and dropout voltages as shown are for test purposes only and are not to be used for design criteria. 5/ When maximum ambient temperature does not exceed +85C, the maximum coil voltage shall be 32 V dc. Dash number 2/ Mount Coil data At 25C Over temperature range

27、Maximum pickup voltage Solder pin Solder hook Socket pin 90 solder pin Coil voltage (V dc) 3/ Coil resistance (ohms) (minimum) Specified pickup voltage (V dc) 4/ Specified hold voltage (V dc) 4/ Specified dropout voltage (V dc) 4/ Specified pickup voltage (V dc) 4/ Specified hold voltage (V dc) 4/ S

28、pecified dropout voltage (V dc) 4/ High temperature test Continuous current test Rated Max 001 002 003 - No mount 6 7.3 18 3.3 1.6 0.5 4.5 2.3 0.25 5.0 5.7 004 005 006 - RVFM 6 7.3 18 3.3 1.6 0.5 4.5 2.3 0.25 5.0 5.7 007 008 - 009 HFM 6 7.3 18 3.3 1.6 0.5 4.5 2.3 0.25 5.0 5.7 010 011 012 - No mount

29、12 14.5 85 6.5 3.3 0.75 9.0 4.5 0.5 9.9 11.25 013 014 015 - RVFM 12 14.5 85 6.5 3.3 0.75 9.0 4.5 0.5 9.9 11.25 016 017 - 018 HFM 12 14.5 85 6.5 3.3 0.75 9.0 4.5 0.5 9.9 11.25 019 020 021 - No mount 28 5/ 29 440 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 022 023 024 - RVFM 28 5/ 29 440 13.5 5.5 2.3 18.0 7.0

30、 1.5 19.8 22.5 025 026 - 027 HFM 28 5/ 29 440 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 028 029 030 - No mount 48 50 1400 24.0 10.0 3.0 36.0 12.0 2.4 40.0 44.0 031 032 033 - RVFM 48 50 1400 24.0 10.0 3.0 36.0 12.0 2.4 40.0 44.0 034 035 - 036 HFM 48 50 1400 24.0 10.0 3.0 36.0 12.0 2.4 40.0 44.0 Provided by

31、 IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/1B 9 Dielectric withstanding voltage 2/: Sea level: Coil to case All other points Initial: After life: Altitude: At 80,000 feet: At 300,000 feet: 1,000 750 250 500 1,000 750 250 500 Environmental cha

32、racteristics: Temperature range: -70C to +125C. Shock (specified pulse): Applicable, MIL-STD-202, method 213, test condition C except peak value shall be 200 gs for 6 1 ms. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contact

33、s. Vibration (sinusoidal): Applicable, MIL-STD-202, method 204, 30 gs except frequency range shall be 70 to 3,000 Hz. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration (random): Applicable to qualification and

34、group C inspection. Test in accordance with MIL-STD-202, method 214, test condition IG (0.4 g2/Hz, 50 to 2,000 Hz). Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Acceleration: Applicable, except 15 gs. Physical data:

35、 Dimensions and configurations: See figure 1. Weight: 0.034 pound (15.4 grams). Terminal strength: Solder hook terminals: Pull force: 5 pounds 0.5 pound. Bend: Applicable. Twist: Not applicable. Solder pin terminals: Pull force: For .040 diameter terminals: 5 pounds 0.5 pound. For .050 diameter term

36、inals: 10 pounds 0.5 pound (applicable to polarizing pin only). _ 2/ Dielectric may be improved by suitable insulation of terminals and wiring after installation. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/1B 10 Bend: Applicable. T

37、wist: Not applicable. Socket pin terminals: Pull force: For .040 diameter terminals: 5 pounds 0.5 pound. For .050 diameter terminals: 10 pounds 0.5 pound (applicable to polarizing pin only). Bend: Applicable. Twist: Not applicable. Terminal solderability: Applicable to solder pin and solder hook ter

38、minals only. Seal: Hermetic. Marking: Applicable. Part or Identifying Number (PIN): M83536/1 (dash number from table III and suffix letter designating failure rate level). Qualification inspection: Qualification inspection and sample size: See table IV. TABLE IV. Qualification inspection and sample

39、size 1/. Single submission Group submission 18 units plus 1 open unit for level L at C = 0 2/ 33 units plus 1 open unit for level M at C = 0 2/ Qualification inspection as applicable M83536/1-024 M83536/1-024 M83536/1-024 M83536/1-020 M83536/1-025 M83536/1-027 M83536/1-002 M83536/1-015 M83536/1-036

40、18 units plus 1 open unit for level L at C = 0 2/ 33 units plus 1 open unit for level M at C = 0 2/ Qualification inspection as applicable 2 units, qualification inspection table, Q2, shock, vibration, acceleration, terminal strength, and seal. 2 units, qualification inspection table, Q1. 1/ For ret

41、ention of qualification or extension of qualification to lower failure rate levels, all life test data accumulated on MIL-PRF-83536/2 may be used in addition to MIL-PRF-83536/1 data. Prior to performance of retention of qualification testing, the relay manufacturer shall preselect the sampling plan.

42、 2/ The number of units required for qualification testing shall be increased as required in Q5, table II of MIL-PRF-83536, if the contractor elects to test the number of units permitting one or more failures. Prior to performance of qualification testing, the relay manufacturer shall preselect the

43、sampling plan. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/1B 11 Qualification inspection (reduced testing) (sample size - 2 units each coil voltage and 1 unsealed unit) See table V. If the relays produced for MIL-PRF-83536/1 are si

44、milar in construction and design except for the suppression network to the relays produced for MIL-PRF-83536/2, then reduced testing for qualification of MIL-PRF-83536/1 relays may be performed concurrent with or subsequent to successful qualification of MIL-PRF-83536/2 relays. For reduced testing,

45、see table V. TABLE V. Qualification inspection (reduced testing). Inspection 2 units each coil voltage Q1 of qualification inspection table 1 unsealed sample unit for internal inspection Supersession data: See table VI. TABLE VI. Supersession data. Superseded PIN M6106/27- Replacement PIN M83536/1-

46、001 002 005 006 009 010 013 014 017 018 021 022 025 026 029 030 037 038 019 019 020 020 021 021 022 022 023 023 024 024 025 025 026 026 027 027 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/1B 12 Referenced documents. In addition to M

47、IL-PRF-83536, this document references the following: MIL-PRF-83536/2 MIL-STD-202 SAE-AMS3332 ASTM B488 Changes from previous issue. The margins of this specification are marked with vertical lines to indicate where changes from the previous issue were made. This was done as a convenience only and t

48、he Government assumes no liability whatsoever for any inaccuracies in these notations. Bidders and contractors are cautioned to evaluate the requirements of this document based on the entire content irrespective of the marginal notations and relationship to the last previous issue. Custodians: Preparing activity: Army - CR DLA - CC Navy - EC Air Force - 85 (Project 5945-2011-058) DLA - CC Review activities: Air Force - 99 NOTE: The activities listed above were interested in this document as of