DIN EN ISO 15614-3-2008 Specification and qualification of welding procedures for metallic materials - Welding procedure test - Part 3 Fusion welding of non-alloyed and low-alloyed.pdf

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1、June 2008DEUTSCHE NORM English price group 13No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 25.160.10!$OC;“1443224www

2、.din.deDDIN EN ISO 15614-3Specification and qualification of welding procedures for metallicmaterials Welding procedure test (ISO 15614-3:2008)English version of DIN EN ISO 15614-3:2008-06Anforderung und Qualifizierung von Schweiverfahren fr metallische Werkstoffe Schweiverfahrensprfung Teil 3: Schm

3、elzschweien von unlegierten und niedriglegierten Gusseisen(ISO 15614-3:2008)Englische Fassung DIN EN ISO 15614-3:2008-06www.beuth.deDocument comprises 23 pagesPart 3: Fusion welding of non-alloyed and low-alloyed cast ironsDIN EN ISO 15614-3:2008-06 2 National foreword This standard has been prepare

4、d by Technical Committee CEN/TC 121 “Welding” (Secretariat: DIN, Germany), Subcommittee SC 1 “Specification and qualification of welding procedures for metallic materials”, in collaboration with Technical Committee ISO/TC 44 “Welding and allied processes”, Subcommittee SC 10 “Unification of requirem

5、ents in the field of metal welding”. The responsible German body involved in its preparation was the Normenausschuss Schweitechnik (Welding Standards Committee), Technical Committee NA 092-00-01 AA Verfahrensprfungen. DIN EN ISO 15614 consists of the following parts, under the general title Specific

6、ation and qualification of welding procedures for metallic materials Welding procedure test: Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys Part 2: Arc welding of aluminium and its alloys Part 3: Fusion welding of non-alloyed and low-alloyed cast irons Part 4: Fini

7、shing welding of aluminium castings Part 5: Arc welding of titanium, zirconium and their alloys Part 6: Arc and gas welding of copper and its alloys Part 7: Overlay welding Part 8: Welding of tubes to tube-plate joints Part 10: Hyperbaric dry welding Part 11: Electron and laser beam welding Part 12:

8、 Spot, seam and projection welding Part 13: Resistance butt and flash welding The European/International Standards referred to in this document have been published as the corresponding DIN Standards, except ISO 783 and ISO 14175 which correspond as follows: ISO 783 DIN EN 10002-5 ISO 14175 DIN EN 43

9、9 ISO/TR 15608 corresponds to DIN-Fachbericht (DIN Technical Report) CEN ISO/TR 15608. Users of this standard are granted the right to duplicate the forms given in Annex A. National Annex NA (informative) Bibliography DIN EN 439, Welding consumables Shielding gases for arc welding and cutting DIN EN

10、 10002-5, Tensile testing of metallic materials Method of test at elevated temperature DIN-Fachbericht CEN ISO/TR 15608, Welding Guidelines for a metallic materials grouping system EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 15614-3 March 2008 ICS 25.160.10 English Version Specification

11、 and qualification of welding procedures for metallic materials - Welding procedure test - Part 3: Fusion welding of non-alloyed and low-alloyed cast irons (ISO 15614-3:2008) Descriptif et qualification dun mode opratoire de soudage pour les matriaux mtalliques - preuve de qualification dun mode opr

12、atoire de soudage - Partie 3: Soudage par fusion des fontes non allies et faiblement allies (ISO 15614-3:2008) Anforderung und Qualifizierung von Schweiverfahren fr metallische Werkstoffe - Schweiverfahrensprfung - Teil 3: Schmelzschweien von unlegierten und niedriglegierten Gusseisen (ISO 15614-3:2

13、008) This European Standard was approved by CEN on 7 March 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical r

14、eferences concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN mem

15、ber into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy,

16、Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050

17、Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 15614-3:2008: E2 EN ISO 15614-3:2008 (E) Contents Page Foreword .3 Introduction.4 1 Scope5 2 Normative references5 3 Terms and definitions .6 4 Welding processes7 5

18、Preliminary welding procedure specification.7 6 Welding procedure test 7 7 Test piece .7 7.1 General .7 7.2 Shape and dimensions of test piece .8 7.3 Welding of test piece 8 8 Examination and testing.9 8.1 Extent of testing 9 8.2 Location and taking of test specimens.10 8.3 Non-destructive testing 1

19、0 8.4 Destructive tests10 8.5 Acceptance criteria .11 8.6 Re-testing .11 9 Range of qualification.11 9.1 General .11 9.2 Qualification related to the manufacturer.11 9.3 Qualification related to the material 12 9.4 Qualification common to all welding procedures14 9.5 Qualification specific to proces

20、ses.16 10 Welding procedure qualification record form 17 Annex A (informative) Welding procedure qualification record form 18 Bibliography21 DIN EN ISO 15614-3:2008-06 Foreword 3 EN ISO 15614-3:2008 (E) This document (EN ISO 15614-3:2008) has been prepared by Technical Committee CEN/TC 121 “Welding“

21、, the secretariat of which is held by DIN, in collaboration with Technical Committee ISO/TC 44 “Welding and allied processes“. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2008, and c

22、onflicting national standards shall be withdrawn at the latest by September 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. Acco

23、rding to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latv

24、ia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. DIN EN ISO 15614-3:2008-06 Introduction Details of International Standards dealing with specification and qualification of welding procedures are g

25、iven in ISO 15607:2003, Annex A. Welding procedure tests for flash welding are presented in ISO 15614-13 and for friction welding in ISO 15620. 4 EN ISO 15614-3:2008 (E) DIN EN ISO 15614-3:2008-06 1 Scope This part of ISO 15614 specifies how a preliminary welding procedure specification (pWPS) for p

26、roduction and repair welding of non-alloyed and low-alloyed cast irons is qualified by fusion welding procedure tests. This part of ISO 15614 defines the conditions for execution of the welding procedure tests and the range of qualification for welding procedures for all practical welding operations

27、 within the range of a defined list of variables. This part of ISO 15614 is applicable to all new welding procedures. However, it does not invalidate previous welding procedure tests made to former national standards or specifications. Where additional tests have to be carried out to make the qualif

28、ication technically equivalent, it is only necessary to do the additional tests on a test piece made in accordance with this part of ISO 15614. Additional tests may be required by application standards. This part of ISO 15614 is applicable to welding non-alloyed and low-alloyed grey cast iron castin

29、gs according to: EN 1561; EN 1562; EN 1563; and EN 1564. The principles of this part of ISO 15614 are also applicable for welding cast iron to steel or to other unalloyed and low-alloyed cast iron materials. 2 Normative references The following referenced documents are indispensable for the applicat

30、ion of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 783, Metallic materials Tensile testing at elevated temperature ISO 6947, Welds Working positions Definitions of a

31、ngles of slope and rotation ISO 14175, Welding consumables Gases and gas mixtures for fusion welding and allied processes ISO 15607:2003, Specification and qualification of welding procedures for metallic materials General rules ISO 15609-1, Specification and qualification of welding procedures for

32、metallic materials Welding procedure specification Part 1: Arc welding ISO 15609-2, Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 2: Gas welding 5 EN ISO 15614-3:2008 (E) DIN EN ISO 15614-3:2008-06 ISO 15611, Specification and quali

33、fication of welding procedures for metallic materials Qualification based on previous welding experience ISO 15613, Specification and qualification of welding procedures for metallic materials Qualification based on pre-production welding test EN 571-1, Non destructive testing Penetrant testing Part

34、 1: General principles EN 970, Non-destructive examination of fusion welds Visual examination EN 1011-1, Welding Recommendations for welding of metallic materials Part 1: General guidance for arc welding EN 1011-8:2004, Welding Recommendations for welding of metallic materials Part 8: Welding of cas

35、t irons EN 1321, Destructive tests on welds in metallic materials Macroscopic and microscopic examination of welds EN 1561, Founding Grey cast irons EN 1562, Founding Malleable cast irons EN 1563, Founding Spheroidal graphite cast irons EN 1564, Founding Austempered ductile cast irons EN 10002-1, Me

36、tallic materials Tensile testing Part 1: Method of test at ambient temperature 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 15607 and the following apply. 3.1 production welding any welding carried out during manufacture before final delivery to t

37、he end user 3.2 joint welding production welding used to join components together 3.3 finishing welding production welding carried out in order to remove casting defects to ensure the required quality of castings 3.4 repair welding any welding carried out after delivery to the end user, i.e. after t

38、he product has been in service 6 EN ISO 15614-3:2008 (E) DIN EN ISO 15614-3:2008-06 4 Welding processes Welding is covered by the following welding processes in accordance with ISO 4063: 111 manual metal arc welding (metal arc welding with covered electrode); shielded metal arc welding (USA); 114 se

39、lf-shielded tubular-cored arc welding; 121 submerged arc welding with one wire electrode; 131 metal inert gas welding, MIG welding; gas metal arc welding (USA); 135 metal active gas welding, MAG welding; gas metal arc welding (USA); 136 tubular-cored metal arc welding with active gas shield; flux co

40、red arc welding (USA); 141 tungsten inert gas welding; TIG welding; gas tungsten arc welding (USA); 15 plasma arc welding; 311 oxy-acetylene welding; oxyacetylene welding (USA). 5 Preliminary welding procedure specification (pWPS) The pWPS shall be prepared in accordance with ISO 15609-1 or ISO 1560

41、9-2. 6 Welding procedure test The welding and testing of test pieces shall be in accordance with Clauses 7 and 8. The welder or welding operator, who undertakes the welding procedure test satisfactorily in accordance with this part of ISO 15614, is qualified to weld within the range of qualification

42、 according to Clause 9. 7 Test piece 7.1 General The test piece shall comply with the requirements of 7.2, 7.3, and Figure 1. It can be cast separately or removed from the casting/component. Preparation of sufficiently large test pieces is by machining. When the standardized test pieces as shown in

43、this part of ISO 15614 do not represent the production/joint geometry, the use of ISO 15611 or ISO 15613 shall be required. 7 EN ISO 15614-3:2008 (E) DIN EN ISO 15614-3:2008-06 Dimensions in millimetres Key 1 discard 2 inspection length The dimensions shown are for information only and may be adjust

44、ed to meet production and testing requirements. The edges of the groove should be smooth rounded. Edge preparation of the groove and fit-up shall be as detailed in the pWPS. aIn accordance with Table 3 or Table 4. ba = 5 mm to 15 mm or = 5 to 20. Figure 1 Test piece 7.2 Shape and dimensions of test

45、piece The length or number of test pieces shall be sufficient to allow all required tests to be carried out. Additional test pieces, or longer test pieces than the minimum size, may be prepared in order to allow for extra and/or for retesting test specimens (see 8.5). The thickness of the test piece

46、s shall be selected in accordance with 9.3.2. 7.3 Welding of test piece Preparation and welding of test piece(s) shall be carried out in accordance with a pWPS, and under the general conditions of welding in production which they shall represent. Welding positions and limitations for the angle of sl

47、ope and rotation of the test piece shall be in accordance with ISO 6947. If tack welds are to be fused into the final joint, they shall be included in the test piece. Unless otherwise specified in the purchase order or contract review, welding and testing of the test piece(s) shall be witnessed by a

48、n examiner (or examining body). 8 EN ISO 15614-3:2008 (E) DIN EN ISO 15614-3:2008-06 The welds are preferably to be made in flat position (PA). Other welding positions shall be specified. Implementation of the welding should preferably take account of the recommendations in EN 1011-8:2004, Annex B.

49、8 Examination and testing 8.1 Extent of testing Testing includes both non-destructive testing (NDT) and destructive testing which shall be in accordance with the requirements of Table 1. Before welding, the grooves shall be subject to visual examination and tested for surface cracks. An application standard may specify additional tests, e.g.: longitudinal weld tensile test; bend test; corrosion tests; chemical analysis; impact test; radiography or ultra