DIN EN ISO 13628-7-2007 Petroleum and natural gas industries - Design and operation of subsea production systems - Part 7 Completion workover riser systems (ISO 13628-7 2005) Engli.pdf

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1、Februar 2007DEUTSCHE NORM Normenausschuss Erdl- und Erdgasgewinnung (NG) im DINPreisgruppe 38DIN Deutsches Institut fr Normung e.V. Jede Art der Vervielfltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut fr Normung e.V., Berlin, gestattet.ICS 75.180.10!,v6p“9831977www.din.deD

2、DIN EN ISO 13628-7Erdl- und Erdgasindustrie Auslegung und Betrieb von Unterwasser-Produktionssystemen Teil 7: Komplettierungs-/Aufwltigungs-Risersysteme(ISO 13628-7:2005);Englische Fassung EN ISO 13628-7:2006Petroleum and natural gas industries Design and operation of subsea production systems Part

3、7: Completion/workover riser systems (ISO 13628-7:2005);English version EN ISO 13628-7:2006Industries du ptrole et du gaz naturel Conception et exploitation des systmes de production immergs Partie 7: Systmes de liaison surface/fond de mer pour compltion/reconditionnement(ISO 13628-7:2005);Version a

4、nglaise EN ISO 13628-7:2006Alleinverkauf der Normen durch Beuth Verlag GmbH, 10772 Berlin www.beuth.deGesamtumfang 249 SeitenDIN EN ISO 13628-7:2007-02 Nationales Vorwort Diese Europische Norm wurde vom Technischen Komitee CEN/TC 12 Materialien, Ausrstungen und Offshore-Bauwerke fr die Erdl-, petroc

5、hemische und Erdgasindustrie“ (Sekretariat: Frankreich) erstellt. Es handelt sich dabei um die unvernderte bernahme von ISO/DIS 13628-7:2005, erarbeitet von ISO/TC 67 Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, Subkomitee SC 3 Drilling and c

6、ompletion fluids, and well cements“. Fr Deutschland hat hieran der Arbeitskreis 109-00-01-03 AK Bohrsplung und Zemente“ im Normenausschuss Erdl- und Erdgasgewinnung (NG) mitgearbeitet. Diese Europische Norm enthlt unter Bercksichtigung des DIN-Prsidialbeschlusses 13/1983 nur die englische Originalfa

7、ssung der ISO-Norm. Diese Norm enthlt neben den gesetzlichen Einheiten auch die Einheiten F“, ft“, inch“, ksi“, lb“, lbf“, psi“, die im Deutschen Normenwerk nicht zugelassen sind. Es wird jedoch ausdrcklich darauf hingewiesen, dass die Anwendung dieser Einheiten im nationalen amtlichen und geschftli

8、chen Verkehr aufgrund des Gesetzes ber Einheiten im Messwesen nicht zulssig ist. Umrechnung: C = (5/9) (F 32) 1 ft = 0,304 8 m 1 inch = 25,4 mm 1 ksi = 6,895 MPa 1 lb = 0,453 592 37 kg 1 lbf = 4,448 222 N 1 psi = 6 894,757 Pa 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 13628-7 Decembe

9、r 2006 ICS 75.180.10 English Version Petroleum and natural gas industries Design and operation of subsea production systems Part 7: Completion/workover riser systems (ISO 13628-7:2005) Industries du ptrole et du gaz naturel Conception et exploitation des systmes de production immergs Partie 7: Systm

10、es de liaison surface/fond de mer pour compltion/reconditionnement (ISO 13628-7:2005) Erdl- und Erdgasindustrie Auslegung und Betrieb von Unterwasser-Produktionssystemen Teil 7: Komplettierungs-/Auswltigungs-Risersysteme (ISO 13628-7:2005) This European Standard was approved by CEN on 13 November 20

11、06. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained

12、on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretari

13、at has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portuga

14、l, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means

15、reserved worldwide for CEN national Members. Ref. No. EN ISO 13628-7:2006: EEN ISO 13628-7:2006 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 6 2 Normative references 7 3 Terms, definitions, abbreviated terms and symbols9 3.1 Terms and definitions .9 3.2 Abbreviated terms .27 3.3 Symbols 28

16、4 System requirements 37 4.1 Purpose.37 4.2 Description of C/WO riser systems37 4.3 System engineering.37 4.4 System definition.39 4.5 System design39 4.6 4.7 4.8 4.9 4.10 Safety principles 49 4.11 Barrier requirements .50 4.12 Regulations, codes and standards 50 4.13 Operational requirements .52 4.

17、14 Requirements for organization and personnel qualifications 54 4.15 Quality system .54 4.16 Documentation, records and traceability54 4.17 Verification .54 4.18 Purchaser/users responsibility .55 4.19 Manufacturers responsibility.55 5 Functional requirements.55 5.1 Purpose.55 5.2 System functional

18、 requirements55 5.3 Drift requirements56 5.4 Component requirements .57 5.5 Workover control system76 6 Design requirements .85 6.1 Purpose.85 6.2 Design principles.85 6.3 Loads and load effects88 6.4 Component design criteria .99 6.5 Pipe design criteria105 6.6 Connectors .112 6.7 Design criteria f

19、or miscellaneous components116 7 Materials and fabrication 117 7.1 Introduction117 7.2 General material requirements.117 7.3 Products .125 7.4 Manufacture and fabrication.128 7.5 Visual inspection and non-destructive testing.131 7.6 Qualification of assembly (make-up) procedures and assemblers133 Mo

20、des of operation41 Operational principles.49 System review40 Design principles.49 EN ISO 13628-7:2006 (E) 3 Page 8 Testing133 8.1 General .133 8.2 Pretest requirements.133 8.3 Pressure testing 133 8.4 Hydraulic cleanliness133 8.5 Qualification testing133 8.6 Riser equipment and FAT.135 8.7 Workover

21、control system and FAT135 8.8 System integration tests.136 8.9 System pressure test 137 9 Marking, storage and shipping 137 9.1 Riser joints .137 9.2 Components.139 9.3 Workover control system and hydraulic equipment .139 10 Inspection, maintenance, reassessment and monitoring.139 10.1 General .139

22、10.2 Inspection and maintenance 139 10.3 Reassessment of risers 140 10.4 Monitoring 141 11 Documentation 141 11.1 Purpose 141 11.2 General .141 11.3 Design basis 141 11.4 Design analysis .142 11.5 Connector documentation144 11.6 Manufacture and fabrication 147 11.7 As-built documentation 147 11.8 De

23、sign and fabrication rsum148 11.9 Installation and operation manual(s).148 11.10 Condition rsum 149 11.11 Filing of documentation149 Annex A (informative) Standardization of the C/WO riser interface (vertical tree) 150 Annex B (informative) Operational modes and global riser system analysis 153 Anne

24、x C (informative) Fatigue analysis and assessment.171 Annex D (normative) Structural resistance methods200 Annex E (informative) Example calculations for pipe pressure design 209 Annex F (informative) Purchasing guideline213 Annex G (informative) Bolt preload.230 Annex H (informative) Seals 236 Anne

25、x I (normative) Qualification of connectors 238 Bibliography246 4 Foreword The text of ISO 13628-7:2005 has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum and natural gas industries” of the International Organization for Standardization (IS

26、O) and has been taken over as EN ISO 13628-7:2006 by Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standar

27、d, either by publication of an identical text or by endorsement, at the latest by June 2007, and conflicting national standards shall be withdrawn at the latest by June 2007. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound

28、to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland an

29、d United Kingdom. Endorsement notice The text of ISO 13628-7:2005 has been approved by CEN as EN ISO 13628-7:2006 without any modifications. EN ISO 13628-7:2006 (E) Introduction This part of ISO 13628 has been prepared to provide general requirements, recommendations and overall guidance for the use

30、r to the various areas requiring consideration during development of subsea production system. The functional requirements defined in this part of ISO 13628 allow alternatives in order to suit specific field requirements. This part of ISO 13628 constitutes the overall C/WO riser system standard. Fun

31、ctional requirements for components comprising the system and detailed requirements for riser pipe and connector design and analysis are included herein. This part of ISO 13628 was developed on the basis of API RP 17G:1995, and other relevant documents on subsea production systems. It is necessary t

32、hat the users of this part of ISO 13628 be aware that further or different requirements might be needed for individual applications. This part of ISO 13628 is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the indiv

33、idual application. This is probably particularly applicable where there is innovative or developing technology. Where an alternative is offered, it is the vendors responsibility to identify any variations from this part of ISO 13628 and provide details. 5 EN ISO 13628-7:2006 (E)1 Scope This part of

34、ISO 13628 gives requirements and recommendations for the design, analysis, materials, fabrication, testing and operation of subsea completion/workover (C/WO) riser systems run from a floating vessel. It is applicable to all new C/WO riser systems and may be applied to modifications, operation of exi

35、sting systems and reuse at different locations and with different floating vessels. This part of ISO 13628 is intended to serve as a common reference for designers, manufacturers and operators/users, thereby reducing the need for company specifications. This part of ISO 13628 is limited to risers, m

36、anufactured from low alloy carbon steels. Risers fabricated from special materials such as titanium, composite materials and flexible pipes are beyond the scope of this part of ISO 13628. Specific equipment covered by this part of ISO 13628 is listed as follows: riser joints; connectors; workover co

37、ntrol systems; surface flow trees; surface tree tension frames; lower workover riser packages; lubricator valves; retainer valves; subsea test trees; shear subs; tubing hanger orientation systems; swivels; annulus circulation hoses; 6 EN ISO 13628-7:2006 (E) riser spiders; umbilical clamps; handling

38、 and test tools; tree cap running tools. Associated equipment not covered by this part of ISO 13628 is listed below: tubing hangers; internal and external tree caps; tubing hanger running tools; surface coiled tubing units; surface wireline units; surface tree kill and production jumpers. 2 Normativ

39、e references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 148, Steel Charpy impact test (V

40、-notch) ISO 377, Steel and steel products Location and preparation of samples and test pieces for mechanical testing ISO 783, Metallic materials Tensile testing at elevated temperature ISO 898-1, Mechanical properties of fasteners made of carbon steel and alloy steel Part 1: Bolts, screws and studs

41、ISO 898-2, Mechanical properties of fasteners Part 2: Nuts with specified proof load values Coarse thread ISO 1461, Hot dip galvanized coatings on fabricated iron and steel articles Specifications and test methods ISO 3183 (all parts), Petroleum and natural gas industries Steel pipe for pipelines Te

42、chnical delivery conditions ISO 2566-1, Steel Conversion of elongation values Part 1: Carbon and low alloy steels ISO 4885, Ferrous products Heat treatment Vocabulary ISO 6507-1, Metallic materials Vickers hardness test Part 1: Test method ISO 6892, Metallic materials Tensile testing at ambient temp

43、erature ISO 9327-1, Steel forgings and rolled or forged bars for pressure purposes Technical delivery conditions Part 1: General requirements ISO 9606-1, Approval testing of welders Fusion welding Part 1: Steels 7 EN ISO 13628-7:2006 (E)ISO 9712, Non-destructive testing Qualification and certificati

44、on of personnel ISO 10423:2003, Petroleum and natural gas industries Drilling and production equipment Wellhead and christmas tree equipment ISO 10432, Petroleum and natural gas industries Downhole equipment Subsurface safety valve equipment ISO 10474, Steel and steel products Inspection documents I

45、SO 10945, Hydraulic fluid power Gas-loaded accumulators Dimensions of gas ports ISO 11960:2001, Petroleum and natural gas industries Steel pipes for use as casing or tubing for wells ISO 11961, Petroleum and natural gas industries Steel pipes for use as drill pipe Specification ISO 13533:2001, Petro

46、leum and natural gas industries Drilling and production equipment Drill-through equipment ISO 13535, Petroleum and natural gas industries Drilling and production equipment Hoisting equipment ISO 13628-2, Petroleum and natural gas industries Design and operation of subsea production systems Part 2: U

47、nbonded flexible pipe systems for subsea and marine applications ISO 13628-4:1999, Petroleum and natural gas industries Design and operation of subsea production systems Part 4: Subsea wellhead and tree equipment ISO 13628-5, Petroleum and natural gas industries Design and operation of subsea produc

48、tion systems Part 5: Subsea umbilicals ISO 13628-6:2000, Petroleum and natural gas industries Design and operation of subsea production systems Part 6: Subsea production control systems ISO 14693, Petroleum and natural gas industries Drilling and well-servicing equipment ISO 15156-1, Petroleum and n

49、atural gas industries Materials for use in H2S-containing environments in oil and gas production Part 1: General principles for selection of cracking-resistant materials ISO 15156-2:2003, Petroleum and natural gas industries Materials for use in H2S-containing environments in oil and gas production Part 2: Cracking-resistant carbon and low alloy steels, and the use