DIN EN 15166-2010 Food processing machinery - Automatic back splitting machines of butchery carcasses - Safety and hygiene requirements German version EN 15166 2008《食品加工机械 畜体屠宰场的自动.pdf

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1、February 2010 Translation by DIN-Sprachendienst.English price group 17No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 67.260!$N“1612543www.din.deDDIN EN 15166Food processing machinery Automatic back splitting machines of butchery carcasses Safety and hygiene requirementsEnglish translation of DIN EN 15166:2010-02Nahrungsmittelmaschinen Automatische Rckenspaltmaschinen fr Schlachttierkrper Sicherheits- und Hygien

3、eanforderungenEnglische bersetzung von DIN EN 15166:2010-02Machines pour les produits alimentaires Machines automatiques fendre les carcasses danimaux de boucherie Prescriptions relatives la scurit et lhygineTraduction anglaise de DIN EN 15166:2010-02www.beuth.deDocument comprises pagesIn case of do

4、ubt, the German-language original shall be considered authoritative.02.10 41DIN EN 15166:2010-02 A comma is used as the decimal marker. Start of validity This standard takes effect on 1 February 2010. National foreword This standard includes safety requirements. This standard has been prepared by Te

5、chnical Committee CEN/TC 153 “Food processing machinery Safety and hygiene specifications” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-18-02 AA Nahrung

6、smittel-maschinen of Section Fleischverarbeitungsmaschinen. Representatives of manufacturers and users of food processing machinery, and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in

7、 Annex I of the “Machinery Directive”, Directive 98/37/EC (valid until 28 December 2009), and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to machines that are either first placed on the market or commissioned within the EEA. This s

8、tandard serves to facilitate proof of compliance with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requireme

9、nts of the Machinery Directive (“presumption of conformity”). 2 EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 15166December 2008ICS 67.260English VersionFood processing machinery - Automatic back splitting machinesof butchery carcasses - Safety and hygiene requirementsMachines pour les produits

10、alimentaires - Machinesautomatiques fendre les carcasses danimaux deboucherie - Prescriptions relatives la scurit et lhygineNahrungsmittelmaschinen - AutomatischeRckenspaltmaschinen fr Schlachttierkrper - Sicherheits-und HygieneanforderungenThis European Standard was approved by CEN on 6 September 2

11、008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on

12、 application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Cent

13、re has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,

14、Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any mean

15、s reservedworldwide for CEN national Members.Ref. No. EN 15166:2008: EEN 15166:2008 (E) 2 Contents Page Foreword5 Introduction .6 1 Scope 7 1.1 General7 1.2 Description of the concerned machines .8 2 Normative references 8 3 Terms and definitions .9 4 List of significant hazards 10 4.1 General10 4.2

16、 Mechanical hazards (see Figures 2 to 4).11 4.2.1 3 different types of automatic back splitting machines 11 4.2.2 Automatic back splitting machines, Effective range of splitting tool 12 4.2.3 Zone of driving- and guiding mechanisms of splitting tools and bearing device of the carcass13 4.2.4 Ejectio

17、n of cutting tools or parts of cutting tools and of bone particles, falling of tools14 4.3 Electrical hazards and hazards related to the control system14 4.3.1 Direct or indirect contact with live parts .14 4.3.2 Control systems with insufficient safety level15 4.4 Hydraulic and pneumatic hazards .1

18、5 4.5 Hazards due to loss of stability15 4.6 Hazard generated by noise .15 4.7 Hazards from non-compliance with ergonomic principles .15 4.8 Hazards from non-compliance with hygiene principles 15 4.8.1 Microbial causes15 4.8.2 Chemical causes15 4.8.3 Physical causes .15 5 Safety and hygiene requirem

19、ents and/or protective measures16 5.1 General16 5.2 Mechanical hazards.16 5.2.1 Zone 1: Effective range of splitting tool (see Figure 5)16 5.2.2 Zone 2: Driving and guiding mechanism (see Figures 6 and 7) .17 5.2.3 Zone 3: Ejection zone of cutting tools (see Figures 5 and 9)17 5.2.4 Examples of prot

20、ection devices (see 5.2.1, 5.2.2, 5.2.3) 18 5.2.5 Common measures to the 3 zones 19 5.2.6 Protection of the cutting tools19 5.2.7 Interlocking devices 19 5.3 Electrical hazards and control system 20 5.3.1 General20 5.3.2 Stopping function of switching devices20 5.3.3 Emergency stop device.20 5.3.4 I

21、P degrees of protection against water ingress20 5.3.5 On and Off switch 21 5.3.6 Safety requirements related to electromagnetic phenomena.21 5.3.7 Safety related parts of the control system21 5.4 Hydraulic and pneumatic hazards .21 5.5 Hazards of loss of stability .21 5.6 Noise reduction21 5.7 Ergon

22、omic requirements 22 5.8 Hygiene and cleaning22 DIN EN 15166:2010-02 EN 15166:2008 (E) 3 5.8.1 General .22 5.8.2 Food areas .22 5.8.3 Splash area 22 5.8.4 Non-food areas 22 5.8.5 Surface conditions 22 5.8.6 Cleaning22 6 Verification of safety and hygiene requirements and/or protective measures.23 7

23、Information for use25 7.1 General .25 7.2 Signals and warning devices .25 7.3 Instruction handbook25 7.4 Operator training .26 7.5 Marking.26 Annex A (normative) Noise test code for automatic back splitting machines of butchery carcasses (grade 2) .28 A.1 Sound measurements.28 A.1.1 Emission sound p

24、ressure level determination 28 A.1.2 Sound power level determination28 A.2 Installation and mounting conditions .28 A.3 Operating conditions 28 A.4 Measurement .28 A.5 Information to be recorded.29 A.6 Measurement uncertainty.29 A.7 Information to be reported29 A.8 Declaration and verification of th

25、e noise emission values.29 Annex B (normative) Design principles to ensure cleanability of automatic back splitting machines of butchery carcasses.30 B.1 Definitions 30 B.2 Materials of construction31 B.2.1 General .31 B.2.2 Type of materials .31 B.3 Design.31 B.3.1 General .31 B.3.2 Food area31 B.3

26、.3 Splash area 33 B.3.4 Non-food area 34 Annex C (normative) Common hazards for food processing machines and reduction requirements applicable to back splitting machines.35 C.1 Cutting hazards .35 C.2 Risks from cleaning 35 C.3 External influences on electrical equipment 35 C.4 Restoration of energy

27、 supply after an interruption .35 C.5 Hazards due to cleaning substances 36 C.6 Hazards from neglecting use of PPE.36 C.7 Hazard from noise .36 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC37 Annex ZB (informative) Relation

28、ship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC38 Bibliography39 DIN EN 15166:2010-02 EN 15166:2008 (E) 4 Figures Figure 1 Back splitting machine for beef, type C 7 Figure 2 Automatic back splitting machine for pork, type B 11 Figure 3 Automatic back spl

29、itting machine for beef, type C 11 Figure 4 Automatic back splitting machine for pork, type A 12 Figure 5 Effective range . 13 Figure 6 Single structure 13 Figure 7 Multiple structure . 14 Figure 8 Multiple structure . 14 Figure 9 Installations diagram of the machine, type C 16 Figure 10 Single stru

30、cture, protection using fixed devices18 Figure 11 Multiple structure, protection by the machine structure . 18 Figure B.1 Smooth surfaces Food area . 30 Figure B.2 Angles and radii in food area 31 Figure B.3 Angles in food area 32 Figure B.4 Intersecting surfaces in food area 32 Figure B.5 Permissiv

31、e fastening methods head profiles. 34 Tables Table 1 Test methods 24 DIN EN 15166:2010-02 EN 15166:2008 (E) 5 Foreword This document (EN 15166:2008) has been prepared by Technical Committee CEN/TC 153 “Food processing machinery Safety and hygiene specifications”, the secretariat of which is held by

32、DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2009, and conflicting national standards shall be withdrawn at the latest by June 2009. Attention is drawn to the possibility that some of

33、 the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and sup

34、ports essential requirements of 98/37/EC and 2006/42/EC. For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound t

35、o implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switz

36、erland and the United Kingdom. DIN EN 15166:2010-02 EN 15166:2008 (E) 6 Introduction This document is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When

37、provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard

38、. DIN EN 15166:2010-02 EN 15166:2008 (E) 7 1 Scope 1.1 General This European Standard applies to automatic back splitting machines and specifies safety and health requirements for machines used in slaughterhouses in order to fully automatically split meat animal (beef and pork) along the back-bone a

39、xis, splitting the carcass into two parts (see Figure 1). This document deals with all significant hazards, hazardous situations and events relevant to automatic back splitting machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacture

40、r (see Clause 4). This document deals with the significant hazards, hazardous situations and events during transport, assembly and installation, commissioning and use as defined in EN ISO 12100-1:2003, 5.3. This document is not applicable to automatic back splitting machines, which are manufactured

41、before the date of its publication as EN. Key 1 saw blade 2 saw blade cover 3 guiding device 4 bearing device 1 + 2 + 3 + 4 = cutting system Figure 1 Back splitting machine for beef, type C DIN EN 15166:2010-02 EN 15166:2008 (E) 8 1.2 Description of the concerned machines The machines concerned by t

42、his standard are those used in slaughterhouses. They are fitted with a cutting device and are driven by electric, hydraulic and/or pneumatic energy. The utilized cutting tools are: circular saws, splitting tools. Three types of machines are considered (see Figures 1 to 11): Splitting machines for po

43、rk carcasses, type A (splitter), Splitting machines for pork carcasses, type B (circular saw), Splitting machines for beef carcasses, type C (circular saw). There are two different operation cycles: carcasses can be splitted when they are at standstill (in general they are hanging on a sequence conv

44、eyed transport system); carcasses can also be splitted during their continuous movement by conveyor; in this case the movement of the tool is synchronized with that of the carcass. When the split is finished, the cutting tool returns automatically to its initial position. The machines run automatica

45、lly. Under normal operating conditions there is no manual intervention. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced

46、 document (including any amendments) applies. EN 614-1, Safety of machinery Ergonomic design principles Part 1: Terminology and general principles EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 982, Safety of machinery Safe

47、ty requirements for fluid power systems and their components Hydraulics EN 983, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics EN 1005-1, Safety of machinery Human physical performance Part 1: Terms and definitions EN 1005-2, Safety of machinery Human

48、 physical performance Part 2: Manual handling of machinery and component parts of machinery EN 1005-3, Safety of machinery Human physical performance Part 3: Recommended force limits for machinery operation DIN EN 15166:2010-02 EN 15166:2008 (E) 9 EN 1088:1995, Safety of machinery Interlocking devic

49、es associated with guards Principles for design and selection EN 1672-2:2005, Food processing machinery Basic concepts Part 2: Hygiene requirements EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified) EN 60529, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989) EN 61310-1, Safety of machinery Indication, marking and actuation Part 1: Requirements for vi