ASTM F2619 F2619M-2013 Standard Specification for High-Density Polyethylene &40 PE&41 Line Pipe《高密度聚乙烯(PE)线路管道用标准规范》.pdf

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1、Designation: F2619/F2619M 11F2619/F2619M 13 An American National StandardStandard Specification forHigh-Density Polyethylene (PE) Line Pipe1This standard is issued under the fixed designation F2619/F2619M; the number immediately following the designation indicates the yearof original adoption or, in

2、 the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers requirements and test methods for high-density polyethyl

3、ene (PE) materials, pipe and fittings forpressure or non-pressure oil and gas producing applications to convey fluids such as oil, dry or wet gas, multiphase fluids, andnon-potable oilfield water. This specification does not cover pipe for gas distribution applications.1.1.1 For the purposes of this

4、 specification, high-density polyethylene material is Specification D3350 density cell classification3 or higher. This specification does not cover materials having Specification D3350 density cell classification less than 3 such asmedium or low density polyethylene materials.1.1.2 See Specification

5、 D2513 for polyethylene pipe and fittings intended for use in the distribution of natural gas, or for usewith liquefied petroleum gas.1.2 UnitsThe values stated in either SI units or inch-pound units are to be regarded separately as standard. The values statedin each system may not be exact equivale

6、nts; therefore, each system shall be used independently of the other. Combining valuesfrom the two systems may result in non-conformance with the standard.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibilityof the user of

7、 this standard to establish appropriate safety and health practices and determine the applicability of regulatorylimitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D638 Test Method for Tensile Properties of PlasticsD1238 Test Method for Melt Flow Rates of Thermoplastics by Extrusion

8、 PlastometerD1598 Test Method for Time-to-Failure of Plastic Pipe Under Constant Internal PressureD1599 Test Method for Resistance to Short-Time Hydraulic Pressure of Plastic Pipe, Tubing, and FittingsD1600 Terminology for Abbreviated Terms Relating to PlasticsD1603 Test Method for Carbon Black Cont

9、ent in Olefin PlasticsD2122 Test Method for Determining Dimensions of Thermoplastic Pipe and FittingsD2290 Test Method for Apparent Hoop Tensile Strength of Plastic or Reinforced Plastic PipeD2513 Specification for Polyethylene (PE) Gas Pressure Pipe, Tubing, and FittingsD2683 Specification for Sock

10、et-Type Polyethylene Fittings for Outside Diameter-Controlled Polyethylene Pipe and TubingD2837 Test Method for Obtaining Hydrostatic Design Basis for Thermoplastic Pipe Materials or Pressure Design Basis forThermoplastic Pipe ProductsD3261 Specification for Butt Heat Fusion Polyethylene (PE) Plasti

11、c Fittings for Polyethylene (PE) Plastic Pipe and TubingD3350 Specification for Polyethylene Plastics Pipe and Fittings MaterialsD4218 Test Method for Determination of Carbon Black Content in Polyethylene Compounds By the Muffle-Furnace TechniqueF412 Terminology Relating to Plastic Piping SystemsF10

12、55 Specification for ElectrofusionType Polyethylene Fittings for Outside Diameter Controlled Polyethylene and CrosslinkedPolyethylene (PEX) Pipe and TubingF1473 Test Method for Notch Tensile Test to Measure the Resistance to Slow Crack Growth of Polyethylene Pipes and Resins1 This specification is u

13、nder the jurisdiction ofASTM Committee F17 on Plastic Piping Systems and is the direct responsibility of Subcommittee F17.68 on Energy PipingSystems.Current edition approved Feb. 1, 2011Dec. 1, 2013. Published February 2011January 2014. originally approved in 2007. Last previous edition approved in

14、20072011 asF2619/F2619M07.11. DOI: 10.1520/F2619_F2619M-11.10.1520/F2619_F2619M-13.2 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary pag

15、e on the ASTM website.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that u

16、sers consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Cons

17、hohocken, PA 19428-2959. United States1F1973 Specification for Factory Assembled Anodeless Risers and Transition Fittings in Polyethylene (PE) and Polyamide 11(PA11) and Polyamide 12 (PA12) Fuel Gas Distribution SystemsF2206 Specification for Fabricated Fittings of Butt-Fused Polyethylene (PE) Plast

18、ic Pipe, Fittings, Sheet Stock, Plate Stock, orBlock Stock2.2 Other Documents:CFR 49 Part 192 Transportation of Natural and Other Gas by Pipeline: Minimum Federal Safety Standards3Federal Register Vol. 71, No. 50, March 15, 20063CSA Z662 Oil and Gas Pipeline Systems4FED-STD-123G Federal Standard Mar

19、king for Shipment (Civil Agencies)Military Standard 129P Standard PracticeMilitary Marking for Shipment and StoragePPI TR-3 Policies and Procedures for Developing Hydrostatic Design Basis (HDB), Pressure Design Basis (PDB), StrengthDesign Basis (SDB), and Minimum Required Strength (MRS) Ratings for

20、Thermoplastic Piping Materials or Pipe5PPI TR-4 Listing of Hydrostatic Design Basis (HDB), Strength Design Basis (SDB), Pressure Design Basis (PDB) andMinimum Required Strength (MRS) Ratings for Thermoplastic Piping Materials or Pipe53. Terminology3.1 DefinitionsUnless otherwise specified, definitio

21、ns are in accordance with Terminology F412, and abbreviations are inaccordance with Terminology D1600.3.2 Definitions of Terms Specific to This Standard:3.2.1 multiphase fluid, noil, gas, and water in any combination produced from one or more oil or gas wells, or recombinedoil or gas well fluids tha

22、t may have been separated in passing through surface facilities.3 Available from U.S. Department of Transportation, Transportation Safety Institute, Pipeline Safety Division, PO Box 25082, Oklahoma City, OK 73125-5050.4 Available from Canadian Standards Association (CSA), 5060 Spectrum Way, Mississa

23、uga, ON L4W 5N6, Canada, http:/www.csa.ca.5 Available from Plastics Pipe Institute (PPI), 105 Decker Court, Suite 825, Irving, TX 75062, http:/www.plasticpipe.org.TABLE 1 Specification D3350 Cell Classification and Property Values for MaterialsProperty Cell ClassificationA and Property ValuesMateria

24、l Designation CodePE3608 PE3708 PE3710 PE4608 PE4708 PE4710Density (natural base resin) 3 3 3 4 4 4Melt Index 4 4 4 4 4 4Flexural Modulus $4 $4 $4 $4 $4 $5Tensile Strength at Yield $4 $4 $4 $4 $4 $4SCG Resistance 6 7 7 6 7 7Hydrostatic Strength Classification 4 4 4 4 4 4Color and UV Stabilizer See 4

25、.1.1 See 4.1.1 See 4.1.1 See 4.1.1 See 4.1.1 See 4.1.1HDS at 73F 23CB , psi MPa 800 5.5 800 5.5 1000 6.9 800 5.5 800 5.5 1000 6.9HDB at 140F 60CB , psi MPa C C C C C CTABLE 1 Polyethylene Compound RequirementsMaterial DesignationPE3608 PE4710Requirement Required ValueHDB at 140F (60C), psi (MPa), pe

26、r Test MethodD2837 and PPI TR-3A800 (5.5) 800 (5.5)HDS for water at 73F (23C) psi (MPa), per TestMethod D2837and PPI TR-3A800 (5.5) 1000 (6.9)Melt flow rate per Test Method D1238 #0.15 g/10 min Cond. 190/2.16, or #20 - 4.0g/10 min Cond. 190/21.6#0.15 g/10 min Cond. 190/2.16, or #20 - 4.0g/10 min Con

27、d. 190/21.6Nominal natural base resin density per SpecificationD3350, g/cm30.940-0.947 0.947-0.955Minimum average SCG Resistance per SpecificationD3350, PENT, hours (Test Method F1473, moldedplaque, 176F (80C), 348 psi (2.4 MPa), notch depthper Table 1)100 500A Specification D3350 cell classificatio

28、n values reflect typical property values for numerous lots of the material and do not include testing bias or manufacturing tolerances.Values for individual material lots can vary from typical values. Contact the manufacturer for information about testing bias and material manufacturing tolerances.A

29、 HDS and HDB determined in accordance with Test Method HDB D2837and PPI TR-3. HDB and HDS listed ratingsHDS listings that are published in PPI TR-4.TR-4 areoptional.C Rating required; consult manufacturer for rated value.F2619/F2619M 1323.2.2 oilfield water, nfresh or salt water transported by pipel

30、ine, regardless of purity or quality, from wells or surface locationsfor the purpose of providing water injection to underground reservoirs; or disposing of waste water from hydrocarbon or gasproduction, processing, or storage facilities.3.2.3 production run, nthe continuous extrusion of pipe of a s

31、pecific diameter, wall thickness and material compound (see4.1).3.2.3.1 DiscussionContinuous production may be temporarily interrupted by loss of power or circumstances such as breakdowns or screen changes,etc.; however, a change of diameter or wall thickness (dimension ratio) or material compound c

32、onstitutes a new production run.3.2.4 sample, npipe or an element of pipe that represents a quantity of pipe and provides a specimen or specimens for testing.3.2.5 specimen, npipe or an element of pipe that is subjected to test.4. Materials4.1 Classification and Properties Polyethylene material comp

33、ounds suitable for use in the manufacture of pipe and fittingsunder this specification shall meet Specification D3350, and shall meet the Specificationthe following D3350 classification andproperty requirements in requirements:Table 1, and shall have HDB and HDS ratings at 73F 23C and HDB ratings at

34、 140F60C in accordance with PPI TR-3, Test Method D2837 and Table 1. When tested in accordance with Test Method D1598, virginPE material compound shall meet Table 5 requirements applicable to the material designation code.4.1.1 Material CodePolyethylene compounds shall meet Table 1 requirements appl

35、icable to the material designation code.4.1.2 Color and Ultraviolet (UV) StabilizationPolyethylene material compounds in the pipe shall meet Specification pipeD3350 color and UV stabilizer Code C or Code E. Code C compounds and fittings shall contain 2 to 3 percent carbon black whentested per 5.6. C

36、ode E color compounds are used only for coextruded color stripes and shall be colored with UV stabilizer. CodeE compounds shall Color polyethylene compound used outside surface color stripes shall contain sufficient UV stabilizer for atleast 24 months of unprotected outdoor storage. Code E compounds

37、 shall not be red, orange, blue, green, or purple (lavender).4.1.3 Polyethylene compounds shall comply with thermal stability, brittleness temperature and elongation at break perSpecification D3350.4.1.4 The manufacturer shall have procedures for ensuring that materials meeting 4.1 are received in a

38、 condition that is suitablefor processing, including receiving inspection to discover damage or contamination from shipping and verification of appropriatematerial properties.NOTE 1Changes to Specification D3350 and PPI TR-3 resulted in changes to thermoplastic material designation codes for polyeth

39、ylene materials.(See Terminology F412 for the thermoplastic material designation code definition.) A Specification D3350 requirement to use a 4 for SCG resistancevalues of 4 or 6 was deleted, density cell 3 was split into cells 3 and 4, and a SCG resistance value of 7 (500 h per Test Method F1473 (P

40、ENT) wasadded. Changes to PPI TR-3 provide for an increased HDS for water at 73F for materials that demonstrate 500 h SCG resistance per Test Method F1473(PENT), and a LCL/LTHS ratio of at least 90 percent per Test Method D2837, and substantiation per PPI TR-3 to show that extrapolation of the 73Fst

41、ress regression curve is linear to the 438 000-h (50-year) intercept.4.2 Rework MaterialRework material is acceptable to manufacture pipe and fittings in accordance with this specification aspart of a blend with virgin material compound meeting 4.1 and 4.1.14.1.2. Rework material shall be polyethyle

42、ne materialcompound from the manufacturers own pipe or fitting production that met 4.1 and 4.1.14.1.2 as virgin material compound.Rework material shall be traceable per 4.2.1 and shall have the same Specification D3350 cell classification and property valueor material designation code per Table 1 as

43、 the virgin material compound in the blend. Pipe containing rework material shall meetthe requirements of this specification.4.2.1 The manufacturer shall have procedures for ensuring that rework material is clean before use and shall have proceduresfor tracing rework material from its initial proces

44、sing as virgin material through the manufacturers rework process to ensure thatmaterial blends containing rework material comply with 4.2. Testing rework material for compliance with Table 1 classificationand properties is not required.5. Pipe Requirements5.1 WorkmanshipPipe shall be homogeneous thr

45、oughout. To the extent commercially practical, pipe exiting production lineprocessing equipment but before coiling or packaging for shipment shall be free of injurious defects such as visible cracks, holes,foreign inclusions, voids, blisters, dents, and grooves, ridges and high or low (flat) areas t

46、hat extend lengthwise along the pipe (see5.2.5). To the extent commercially practical, pipe and fittings shall be uniform throughout in finish, opacity and color except forcolor stripes if applicable.5.1.1 Pipe outside surface color stripes are not required, but if applied, shall be inseparably co-e

47、xtruded as part of the pipeoutside surface. The colors red, orange, blue, green, and purple (lavender) shall not be applied to pipe meeting this specification.5.1.2 Cut pipe ends shall be squarely cut and clean without ledges, shaving tails, burrs or cracks.5.1.3 The interior of the pipe shall be fr

48、ee of cuttings, shavings and debris when produced.F2619/F2619M 1335.2 Dimensions and Tolerances:5.2.1 Dimensions and tolerances shall apply at 73.4 6 3.6F 23 6 2C without regard to humidity.5.2.2 Pipe shall be supplied in coils or straight lengths by agreement between the manufacturer and purchaser.

49、5.2.3 Pipe DiameterThe outside diameter of the pipe shall meet the outside diameter per Table 2 or 5.2.8 when measured inaccordance with Test Method D2122. The outside diameter measurement shall be taken at a distance at least 1.5 times the averageoutside diameter or 11.8 in. 300 mm, whichever is less, from the cut end of the pipe.5.2.4 Toe-InWhen measured in accordance with Test Method D2122, the outside diameter at the cut end of the pipe shall notbe more than 1.5 percent smaller than the outside diameter per