ASTM D5498-2012a(2018) Standard Guide for Developing a Training Program for Personnel Performing Coating and Lining Work Inspection for Nuclear Facilities.pdf

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1、Designation: D5498 12a (Reapproved 2018)Standard Guide forDeveloping a Training Program for Personnel PerformingCoating and Lining Work Inspection for Nuclear Facilities1This standard is issued under the fixed designation D5498; the number immediately following the designation indicates the year ofo

2、riginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This guide is intended to assist those responsible fordevelo

3、ping a program for the indoctrination and training ofpersonnel performing coating and lining inspection work fornuclear facilities.1.2 It is recognized that organizations and job responsibili-ties vary widely among utilities and also among varioussupport and service companies. It is the responsibili

4、ty of theuser of this guide to identify the appropriate subject matter forits program and its specific needs.1.3 Users of this guide must ensure that coating and liningwork complies not only with this guide, but also with thelicensees plant-specific quality assurance program and licens-ing commitmen

5、ts.1.4 This international standard was developed in accor-dance with internationally recognized principles on standard-ization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recom-mendations issued by the World Trade Organization TechnicalBarriers

6、 to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:2D16 Terminology for Paint, Related Coatings, Materials, andApplicationsD610 Practice for Evaluating Degree of Rusting on PaintedSteel SurfacesD714 Test Method for Evaluating Degree of Blistering ofPaintsD1005 Test Method for Measur

7、ement of Dry-Film Thick-ness of Organic Coatings Using MicrometersD2240 Test Method for Rubber PropertyDurometer Hard-nessD2583 Test Method for Indentation Hardness of Rigid Plas-tics by Means of a Barcol ImpressorD3276 Guide for Painting Inspectors (Metal Substrates)D3359 Test Methods for Rating Ad

8、hesion by Tape TestD3363 Test Method for Film Hardness by Pencil TestD3843 Practice for Quality Assurance for Protective Coat-ings Applied to Nuclear FacilitiesD3925 Practice for Sampling Liquid Paints and RelatedPigmented CoatingsD4138 Practices for Measurement of Dry Film Thickness ofProtective Co

9、ating Systems by Destructive, Cross-Sectioning MeansD4212 Test Method for Viscosity by Dip-Type ViscosityCupsD4214 Test Methods for Evaluating the Degree of Chalkingof Exterior Paint FilmsD4258 Practice for Surface Cleaning Concrete for CoatingD4259 Practice for Abrading ConcreteD4260 Practice for L

10、iquid and Gelled Acid Etching ofConcreteD4261 Practice for Surface Cleaning Concrete MasonryUnits for CoatingD4262 Test Method for pH of Chemically Cleaned or EtchedConcrete SurfacesD4263 Test Method for Indicating Moisture in Concrete bythe Plastic Sheet MethodD4285 Test Method for Indicating Oil o

11、r Water in Com-pressed AirD4414 Practice for Measurement of Wet Film Thickness byNotch GagesD4417 Test Methods for Field Measurement of SurfaceProfile of Blast Cleaned SteelD4537 Guide for Establishing Procedures to Qualify andCertify Personnel Performing Coating and Lining WorkInspection in Nuclear

12、 FacilitiesD4538 Terminology Relating to Protective Coating andLining Work for Power Generation FacilitiesD4541 Test Method for Pull-Off Strength of Coatings UsingPortable Adhesion Testers1This guide is under the jurisdiction of ASTM Committee D33 on ProtectiveCoating and Lining Work for Power Gener

13、ation Facilities and is the directresponsibility of Subcommittee D33.04 on Quality Systems and Inspection.Current edition approved Aug. 1, 2018. Published August 2018. Originallyapproved in 1994. Last previous edition approved in 2012 as D5498 12a. DOI:10.1520/D5498-12AR18.2For referenced ASTM stand

14、ards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA

15、 19428-2959. United StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organization T

16、echnical Barriers to Trade (TBT) Committee.1D4610 Guide for Determining the Presence of and Remov-ing Microbial (Fungal or Algal) Growth on Paint andRelated CoatingsD4752 Practice for Measuring MEK Resistance of EthylSilicate (Inorganic) Zinc-Rich Primers by Solvent RubD4787 Practice for Continuity

17、Verification of Liquid orSheet Linings Applied to Concrete SubstratesD4940 Test Method for Conductimetric Analysis of WaterSoluble Ionic Contamination of Blast Cleaning AbrasivesD5144 Guide for Use of Protective Coating Standards inNuclear Power PlantsD5162 Practice for Discontinuity (Holiday) Testi

18、ng of Non-conductive Protective Coating on Metallic SubstratesD5163 Guide for Establishing a Program for ConditionAssessment of Coating Service Level I Coating Systemsin Nuclear Power PlantsD5402 Practice for Assessing the Solvent Resistance ofOrganic Coatings Using Solvent RubsD6132 Test Method for

19、 Nondestructive Measurement of DryFilm Thickness of Applied Organic Coatings Using anUltrasonic Coating Thickness GageD6237 Guide for Painting Inspectors (Concrete and Ma-sonry Substrates)D6386 Practice for Preparation of Zinc (Hot-Dip Galva-nized) Coated Iron and Steel Product and HardwareSurfaces

20、for PaintingD6677 Test Method for Evaluating Adhesion by KnifeD7091 Practice for Nondestructive Measurement of DryFilm Thickness of Nonmagnetic Coatings Applied toFerrous Metals and Nonmagnetic, Nonconductive Coat-ings Applied to Non-Ferrous MetalsD7167 Guide for Establishing Procedures to Monitor t

21、hePerformance of Safety-Related Coating Service Level IIILining Systems in an Operating Nuclear Power PlantD7234 Test Method for Pull-Off Adhesion Strength of Coat-ings on Concrete Using Portable Pull-Off Adhesion Tes-tersD7682 Test Method for Replication and Measurement ofConcrete Surface Profiles

22、Using Replica PuttyE337 Test Method for Measuring Humidity with a Psy-chrometer (the Measurement of Wet- and Dry-Bulb Tem-peratures)F1869 Test Method for Measuring Moisture Vapor EmissionRate of Concrete Subfloor Using Anhydrous CalciumChlorideF2170 Test Method for Determining Relative Humidity inCo

23、ncrete Floor Slabs Using in situ ProbesG12 Test Method for Nondestructive Measurement of FilmThickness of Pipeline Coatings on Steel (Withdrawn2013)3G62 Test Methods for Holiday Detection in Pipeline Coat-ings2.2 ASME Codes and Standards:4ASME Boiler and Pressure Vessel Code, Section XI Rulesfor Ins

24、ervice Inspection of Nuclear Power Plant Compo-nents2.3 International Organization for Standardization (ISO):5ISO 850203 Preparation of Steel Substrates before Appli-cation of Paint and Related Products Tests for theAssessment of Surface Cleanliness Part 3: Assessmentof Dust on Steel Surfaces Prepar

25、ed for Painting (Pressure-Sensitive Tape Method)2.4 SSPC: The Society for Protective Coatings Standards:6SSPC-AB 1 Mineral and Slab AbrasivesSSPC-AB 2 Cleanliness of Recycled Ferrous Metallic Abra-siveSSPC-AB 3 Ferrous Metallic AbrasiveSSPC-AB 4 Recyclable Encapsulated Abrasive MediaSSPC Guide 15 Fi

26、eld Methods for Retrieval and Analysis ofSoluble Salts on Steel and Other Nonporous SubstratesSSPC-PA1 Shop, Field and Maintenance Painting of SteelSSPC-PA2 Measurement of Dry Paint Thickness withMagnetic GageSSPC-PA 9 Measurement of Dry Coating Thickness onCementitious Substrates Using Ultrasonic G

27、agesSSPC-PA 10 Guide to Safety and Health Requirements forIndustrial Painting ProjectsSSPC-PA Guide 11 Protecting Edges, Crevices, and Irregu-lar Steel Surfaced by Stripe CoatingSSPC-SP 1 Solvent CleaningSSPC-SP 2 Hand Tool CleaningSSPC-SP 3 Power Tool CleaningSSPC-SP 5/NACE No. 1 White Metal Blast

28、CleaningSSPC-SP 6/NACE No. 3 Commercial Blast CleaningSSPC-SP 7/NACE No. 4 Brush-Off Blast CleaningSSPC-SP 8 PicklingSSPC-SP 10/NACE No. 2 Near-White Blast CleaningSSPC-SP 11 Power Tool Cleaning to Bare MetalSSPC-SP 13/NACE No. 6 Surface Preparation of ConcreteSSPC-SP 14/NACE No. 8 Industrial Blast

29、CleaningSSPC-SP 15 Commercial Grade Power Tool CleaningSSPC-SP 16 Brush-Off Blast Cleaning of Coated and Un-coated Galvanized Steel, Stainless Steels, and Non-Ferrous MetalsSSPC-VIS 1 Guide and Reference Photographs for SteelSurfaces Prepared by Dry Abrasive Blast CleaningSSPC-VIS 2 Method of Evalua

30、ting Degree of Rusting onPainted Steel SurfacesSSPC-VIS 3 Guide and Reference Photographs for SteelSurfaces Prepared by Hand and Power Tool Cleaning3The last approved version of this historical standard is referenced onwww.astm.org.4Available from American Society of Mechanical Engineers (ASME), ASM

31、EInternational Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.5Available from International Organization for Standardization (ISO), 1, ch. dela Voie-Creuse, Case postale 56, CH-1211, Geneva 20, Switzerland, http:/www.iso.ch.6Available from Society for Protective Coatings

32、(SSPC), 40 24th St., 6th Floor,Pittsburgh, PA 15222-4656, http:/www.sspc.org.D5498 12a (2018)2SSPC-VIS 4/NACE VIS 7 Guide and Reference Photo-graphs for Steel Surfaces Prepared by WaterjettingSSPC-VIS 5/NACE VIS 9 Guide and Reference Photo-graphs for Steel Surfaces Prepared by Wet Abrasive BlastClea

33、ningSSPC-SP WJ 1/NACE WJ-1 Clean to Bare SubstrateSSPC-SP WJ 2/NACE WJ-2 Very Thorough CleaningSSPC-SP WJ 3/NACE WJ-3 Thorough CleaningSSPC-SP WJ 4/NACE WJ-4 Light Cleaning2.5 Federal Standards:710 CFR 50 Appendix B Quality Assurance Criteria forNuclear Power Plants and Fuel Reprocessing Plants10 CF

34、R 21 Reporting of Defects and Noncompliance2.6 ICRI Standards:8No. 03732P Guideline for Selecting and Specifying Con-crete Surface Preparation for Sealers, Coatings, and Poly-mer Overlays2.7 NACE Standards:9NACE SP0178 Design, Fabrication, and Surface FinishPractices for Tanks and Vessels to be Line

35、d for ImmersionServiceNACE SP0188 Discontinuity (Holiday) Testing of NewProtective Coatings on Conductive Substrates3. Terminology3.1 Definitions for use with this standard are shown inTerminology D4538 or other applicable standards.4. Significance and Use4.1 Personnel trained for coating and lining

36、 work inspectionare required to perform examination/inspection tasks to verifyconformance of coating and lining work to written require-ments.4.2 This guide provides guidance for development of anindoctrination and training program for training of personnelperforming coating and lining work inspecti

37、on.4.3 Certification/qualification of personnel performing coat-ing and lining work inspection is addressed in Guide D4537.5. General Requirements for Training for Level I5.1 As a minimum, training shall include sufficient informa-tion to ensure that the person performing coating and liningwork insp

38、ection understands each of the following topics:5.1.1 Inspection Plans/ProceduresKey points includeelements, objectives, inspection points, standards, and imple-mentation.5.1.2 Basic Corrosion TheoryKey points include purposeof protective coating and linings, fundamental mechanisms ofcorrosion, corr

39、osion cycle, the four items necessary for corro-sion to occur, energy flow, galvanic corrosion, and basicmethods of corrosion control.5.1.3 Coating and Lining TechnologyKey points includecomponents of a coating or lining, coating or lining types,volatile organic compound (VOC), drying/curing mechani

40、sms,application tolerances, application limitations, and normal uselimitations.5.1.4 Quality AssuranceKey points include philosophy,10 CFR 50 Appendix B, elements of quality assurance (QA)program, written procedures, organizational structure, auditsand 10 CFR 21.5.1.5 Engineering SpecificationsKey p

41、oints includeelements, purpose, and inspection role defined.5.1.6 Coating and Lining Work ProceduresKey pointsinclude purpose and elements.5.1.7 Nuclear DocumentsKey points include regulations,material qualifications, personnel qualifications, and safetyrelated versus non-safety related.5.1.8 Pre-Jo

42、b and Job ConferencesKey points includepurposes, participants, conflicts, specifications versus proce-dures versus standards, material specifics, job specifics, exemptareas, inaccessible areas, and limited access areas.5.1.9 Materials Receiving, Storage and HandlingKeypoints include materials for su

43、rface preparation, cleaning,coating and lining, thinning, inspecting, labeling, controlledstorage, shelf life, safety/fire, disposal, inventory control, andmaterial safety data sheets.5.1.10 SafetyKey points include health, fire, general andjob specific.5.1.11 Pre-Surface Preparation InspectionKey p

44、oints in-clude how, and what to look for on concrete and steel.5.1.12 Surface Preparation Methods/EquipmentKeypoints include importance, methods for concrete/steel,equipment, compressed air cleanliness and standards.5.1.13 Surface Preparation InspectionKey points includecontaminants, degree of clean

45、liness, profile/roughness,methods, equipment, and dust removal.5.1.14 Calibration and Proper Use of InspectionInstrumentsKey points include use and calibration.5.1.15 Environmental MeasurementsKey points includepurpose, procedures, temperatures, relative humidity (RH),dew point (DP), wind velocity,

46、and weather.5.1.16 Mixing Methods/EquipmentKey points includetemperature, mixing, thinning, sweat-in or induction period,agitation, pot life, and equipment.5.1.17 Application Methods/EquipmentKey points in-clude methods, equipment, equipment cleanliness, compressedair cleanliness, limitations, and r

47、ecognizing problems.5.1.18 Application InspectionKey points include wet filmthickness, environmental conditions, cure requirements be-tween coats, dry film thickness, final cure, cleanliness betweencoats, inspection methods, and inspection equipment.5.1.19 Coating and Lining DefectsKey points includ

48、etypes, probable cause, remedies, and inspection techniques.5.1.20 Remedial ActionKey points include surfacepreparation, materials, application, curing, and inspection.5.1.21 DocumentationKey points include purpose, forms,deviations, and processing.7Available from U.S. Government Printing Office Sup

49、erintendent of Documents,732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401, http:/www.access.gpo.gov.8Available from International Concrete Repair Institute (ICRI), 3166 SouthRiver Road, Suite 132, Des Plaines, IL 60018, www.icri.org.9Available from NACE International (NACE), 1440 South Creek Dr., Houston,TX 77084-4906, http:/www.nace.org.D5498 12a (2018)36. General Requirements for Training for Level II6.1 The Requirements of Level I stated in Section 5.6.2 Inspection Plan PreparationKey points include prepa-ration of inspection plans.