ASTM C547-2007 Standard Specification for Mineral Fiber Pipe Insulation《矿物纤维管绝缘的标准规范》.pdf

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1、Designation: C 547 07Standard Specification forMineral Fiber Pipe Insulation1This standard is issued under the fixed designation C 547; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parenthe

2、ses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specification covers mineral fiber insulation pro-duced to form ho

3、llow cylinders for standard pipe and tubingsizes. The mineral fiber pipe insulation may be molded orprecision v-grooved, with one or more walls split longitudi-nally for use on pipe temperatures up to 1400F (760C).1.2 For satisfactory performance, properly installed protec-tive vapor retarders or ba

4、rriers should be used on sub-ambienttemperature applications to reduce movement of moisturethrough or around the insulation to the colder surface. Failureto use a vapor barrier can lead to insulation and systemdamage. Refer to Practice C 921 to aid material selection.1.3 Flexible mineral fiber wrap

5、products such asperpendicular-oriented fiber insulation rolls, non-precision ormanually scored block or board, or flexible boards or blanketsused as pipe insulation, are not covered by this specification.1.4 The values stated in inch-pound units are to be regardedas the standard. The values given in

6、 parentheses are forinformation only.1.5 For Naval Sea Systems Command (NAVSEA) accep-tance, materials must also comply with Supplemental Require-ments. See Annex A1 of this standard.1.6 The following safety hazards caveat applies to the testmethods portion, Section 11, only: This standard does notp

7、urport to address all of the safety concerns, if any, associatedwith its use. It is the responsibility of the user of this standardto establish appropriate safety and health practices anddetermine the applicability of regulatory limitations prior touse.2. Referenced Documents2.1 ASTM Standards:2C 16

8、7 Test Methods for Thickness and Density of Blanketor Batt Thermal InsulationsC 168 Terminology Relating to Thermal InsulationC 177 Test Method for Steady-State Heat Flux Measure-ments and Thermal Transmission Properties by Means ofthe Guarded-Hot-Plate ApparatusC 302 Test Method for Density and Dim

9、ensions of Pre-formed Pipe-Covering-Type Thermal InsulationC 335 Test Method for Steady-State Heat Transfer Proper-ties of Pipe InsulationC 356 Test Method for Linear Shrinkage of PreformedHigh-Temperature Thermal Insulation Subjected to Soak-ing HeatC 390 Practice for Sampling and Acceptance of The

10、rmalInsulation LotsC411 Test Method for Hot-Surface Performance of High-Temperature Thermal InsulationC 447 Practice for Estimating the Maximum Use Tempera-ture of Thermal InsulationsC 585 Practice for Inner and Outer Diameters of RigidThermal Insulation for Nominal Sizes of Pipe and Tubing(NPS Syst

11、em)C 612 Specification for Mineral Fiber Block and BoardThermal InsulationC 795 Specification for Thermal Insulation for Use in Con-tact with Austenitic Stainless SteelC 921 Practice for Determining the Properties of JacketingMaterials for Thermal InsulationC 1045 Practice for Calculating Thermal Tr

12、ansmissionProperties Under Steady-State ConditionsC 1058 Practice for Selecting Temperatures for Evaluatingand Reporting Thermal Properties of Thermal InsulationC 1104/C 1104M Test Method for Determining the WaterVapor Sorption of Unfaced Mineral Fiber InsulationE84 Test Method for Surface Burning C

13、haracteristics ofBuilding Materials2.2 Other Standards:UL 723 Tests for Surface Burning of Building Materials3NFPA 255 Method of Tests of Surface Burning Character-istics of Building Materials41This specification is under the jurisdiction of ASTM Committee C16 onThermal Insulation and is the direct

14、responsibility of Subcommittee C16.20 onHomogeneous Inorganic Thermal Insulations.Current edition approved Aug. 1, 2007. Published September 2007. Originallyapproved in 1964. Last previous edition approved in 2006 as C 547 06.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orco

15、ntact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from Underwriters Laboratories (UL), 333 Pfingsten Rd., North-brook, IL 60062-2096, http:/.4Available from National Fire Pro

16、tection Association (NFPA), 1 BatterymarchPark, Quincy, MA 02169-7471, http:/www.nfpa.org.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.CAN/ULC-S102M88 Standard Method of Test for SurfaceBurning Characteristics of Building Material

17、s and Assem-blies53. Terminology3.1 The definitions in Terminology C 168 shall apply to theterms used in this specification.3.2 Definitions of Terms Specific to This Standard:3.2.1 moldedrefers to products preformed via a moldingprocess to yield full-round cylindrical pipe insulation sections.3.2.2

18、precision v-grooverefers to products fabricated frommachined board via a precision cutting process. Machinedsegments are adhered to a backing to form a full-roundcylindrical pipe insulation section. Due to the precision of theprocess, the product has no gaps when installed.4. Classification4.1 Produ

19、cts covered by this specification are classifiedaccording to maximum use temperature as follows:4.1.1 Type IMolded, for use to 850F (454C).Grade ARequires no heat-up scheduleGrade BHeat-up schedule is required4.1.2 Type IIMolded, for use to 1200F (650C).Grade ARequires no heat-up scheduleGrade BHeat

20、-up schedule is required4.1.3 Type IIIPrecision v-groove, for use to 1200F(650C).Grade ARequires no heat-up scheduleGrade BHeat-up schedule is required4.1.4 Type IVMolded, for use to 1000F (538C).Grade ARequires no heat-up scheduleGrade BHeat-up schedule is required4.1.5 Type VMolded, for use to 140

21、0F (760C)Grade ARequires no heat-up scheduleGrade BHeat-up schedule is requiredNOTE 1Warning: Grade B may not be suitable for applicationsrequiring hot installation capability at the maximum temperature indi-cated. Products having a Grade B designation are designed to be used witha heat-up schedule.

22、 Failure to use a heat-up schedule with Grade Bproducts may lead to an exothermic reaction. This is dependent onthickness and temperature. Consult the manufacturer or manufacturersliterature for special heat rate considerations.4.2 Binder decomposition at elevated temperature may be alimiting factor

23、 in certain applications. Consult the manufac-turer regarding special heat rate considerations.5. Materials and Manufacturer5.1 Composition The mineral fiber insulation for pipesshall be manufactured from mineral substance such as rock,slag, or glass, processed from a molten state into fibrous formw

24、ith binder. Asbestos shall not be used as an ingredient orcomponent part. Some products may also contain adhesive.5.2 Jackets (Facings)The user of this specification has theoption to specify that the insulation be jacketed.NOTE 2The user is advised that the maximum use temperature offactory-applied

25、facings and adhesives may be lower than the maximumuse temperature of the insulation. The specifier shall ensure that sufficientinsulation thickness is installed so none of these accessory items (facingsand adhesives) are exposed to temperatures above their maximum usetemperature. The products cover

26、ed by this standard are predominantlyinorganic in nature. Organic facings, adhesives and binders are also usedin the construction of these products. The resulting composite thereforecould have increased combustibility.6. Physical Requirements6.1 The product shall conform to the following require-men

27、ts in addition to those specified in Table 1.6.2 Hot Surface Performance:6.2.1 The product shall not crack, warp, flame, or glowduring hot surface exposure. No evidence of melting or fiberdegradation shall be evident upon post test inspection.6.2.2 The insulations internal temperature rise (exotherm

28、)shall not exceed the pipe temperature by more than 200F(111C).6.3 Non-fibrous (Shot) Content:6.3.1 The non-fibrous content of a rock- or slag-basedproduct shall not exceed 30 % by weight.6.4 For Naval Sea Systems Command (NAVSEA) accep-tance, materials must also comply with Supplemental Require-men

29、ts. See Annex A1 of this standard.7. Standard Shapes, Sizes, and Dimensions7.1 The basic shape of mineral fiber pipe insulation forms aright annular cylinder, which is radially slit on at least one sideof the cylinder axis. It is furnished in sections or segmentsdesigned to fit standard sizes of pip

30、e and tubing.7.2 Typical available thicknesses range from nominal12-in.(13 mm) to nominal 6-in. (152 mm), single or double layer, in12-in. increments for most pipe and tubing sizes.7.3 Individual dimensions for inner diameter and wallthickness shall conform to Practice C 585.7.4 Standard section or

31、segment length shall be 3 ft (0.91m)or as agreed upon between the buyer and seller.8. Dimensional Tolerances8.1 Length equals 618-in. (3 mm).8.2 When installed on a nominal pipe or tubing size asdefined in Practice C 585, the insulation shall fit snugly andhave tight longitudinal and circumferential

32、 joints.8.3 The inner and outer bore of the insulation shall beconcentric to the outer surface. The deviation from concentric-ity shall not exceed316 in. (5 mm).9. Workmanship9.1 The insulation shall not have defects that will adverselyaffect installation or service quality.10. Sampling10.1 When spe

33、cified in the purchase order or contract,sampling and acceptance shall be in accordance with PracticeC 390.5Available from Underwriters Laboratories of Canada, 7 Crouse Road, Scarbor-ough, Ontario MIR3A9.C54707211. Test Methods11.1 The properties in this specification shall be determinedin accordanc

34、e with the following test methods, with jacketingexcluded unless stated otherwise.11.1.1 Density and DimensionsTest Method C 302.11.1.2 Linear Shrinkage Test Method C 356.11.1.3 Thermal ConductivityTest Method C 335.11.1.3.1 Thermal performance shall be characterized on a3-in. NPS 3 2-in. pipe insul

35、ation size. Thermal performancemust be assessed on actual pipe insulation sections. Dataobtained on flat samples, using Test Method C 177, shall not beused to state compliance with this specification.11.1.3.2 Practice C 1058 may be used to obtain recom-mended test temperature combinations for testin

36、g purposes.11.1.3.3 As specified in C 1045, the range of test conditionsmust include at least one test where the hot surface temperatureis greater than, or equal to, the hot limit of the temperaturerange of desired data and at least one test where the coldsurface temperature is less than, or equal t

37、o, the cold limit ofthe temperature range desired. At least two additional testsshall be distributed somewhat evenly over the rest of thetemperature range.11.1.3.4 Final analysis of the thermal data shall be con-ducted in accordance with C 1045 to generate a thermalconductivity versus temperature re

38、lationship for the specimen.11.1.3.5 The final step of C 1045 analysis is to calculate thethermal conductivity using the equations generated at a set ofmean temperatures for comparison to thespecification.WarningWhile it is recommended that thespecification data be presented as thermal conductivity

39、versustemperature, several existing specifications may contain meantemperature data from tests conducted at specific hot and coldsurface temperatures. In these cases, the conductivity as afunction of temperature from the C 1045 analysis may providedifferent results. To insure that the data is compat

40、ible, a C 680analysis, using the thermal conductivity versus temperaturerelationship from C 1045 and the specific hot and cold surfacetemperatures, is required to determine the effective thermalconductivity for comparison to the specification requirements.11.1.4 Water Vapor SorptionTest Method C 110

41、4/C 1104M.11.1.5 Surface Burning CharacteristicsTest Method E84.11.1.5.1 Flat specimens otherwise identical in compositionto pipe insulation shall be used. This applies to plain andfactory-jacketed products, with and without self-sealing longi-tudinal lap closure systems.11.1.5.2 Test Methods UL 723

42、 or NFPA 255 may be substi-tuted for Test Method E84. These methods are largely consid-ered synonymous by most building officials.11.1.5.3 For Canada, test in accordance with CAN/ULC-S102-M88.11.1.6 Hot Surface PerformanceTest Method C411andStandard Practice C 447.11.1.6.1 A 3-in. (75-mm) nominal pi

43、pe size or larger shallbe used. A test specimen shall be at least 36-in. (914-mm) inlength. All types shall be tested at 6-in. (150-mm) nominalthickness, in either single or multiple layer configurations.11.1.6.2 All products shall be tested without jacketing, withthe exception of products where the

44、 jacket is an integral partTABLE 1 Requirements of Mineral Fiber Pipe Insulation (Grades A molded; physicalproperties; pipe insulation; precision v-groove; thermalpropertiesANNEX(Mandatory Information)A1. MINERAL FIBER PIPE INSULATION COMPRESSION RESILIENCY FOR NAVSEAA1.1 ScopeA1.1.1 In addition to

45、the requirements of this standard,additional compression resiliency testing is required for NavalSea System Command (NAVSEA) acceptance.A1.2 BackgroundA1.2.1 NAVSEA engineers, builds and supports AmericasFleet of ships and combat systems. This test is only required ifNAVSEA acceptance is desired.C54

46、7074A1.3 Test OverviewA1.3.1 Three 12-in. segments of half-round 3 by 2 in. (80by 50 mm) thick mineral fiber pipe insulation are measured forinitial thickness, then compressed 10 times to a maximum loadof 200 lbs., then re-measured for thickness recovery aftercompression.A1.4 ApparatusA1.4.1 Univers

47、al testing machine,A1.4.2 Pin gauge as specified in Test Methods C 167,A1.4.3 Steel rule graduated in132 in. (1 mm),A1.4.4 A 12 in. (305 mm) length of schedule 40, 3-in. (80mm) nominal pipe size (NPS),A1.4.5 A 12 in. (305 mm) length of channel or I-beam forsupporting the 3-in. pipe,A1.4.6 A sample o

48、f 3-in. x 2-in. (80 mm by 50 mm) thickmineral fiber pipe insulation, andA1.4.7 A 12-in. (305 mm) saddle conforming to the outsidediameter of the insulation.A1.5 Sample PreparationA1.5.1 Three 12-in. (305 mm) long, half-round segments of332-in. (80 mm by 50 mm) mineral fiber pipe insulation arecut fr

49、om a full-round section.A1.6 Thickness DeterminationA1.6.1 Ahalf-round 12-in. (305 mm) length of 3 3 2-in. (80by 50 mm) pipe insulation is placed on a 3-in. (80 mm) NPSpipe and measured for thickness using the pin gauge and steelrule. The measurements are in the center of the insulationlength and 3-in. (75 mm) from each end. These values arerecorded as the initial thickness. The measurement points aremarked as the re-measurement points after compression. SeeFig. A1.1.A1.7 Compression SaddleA1.7.1 The sheet metal comprisin