ASTM B898-2011(2016) Standard Specification for Reactive and Refractory Metal Clad Plate《反应性和难熔金属复合板的标准规格》.pdf

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1、Designation: B898 11 (Reapproved 2016)Standard Specification forReactive and Refractory Metal Clad Plate1This standard is issued under the fixed designation B898; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last rev

2、ision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers plate consisting of a base metalto which is bonded, integrally and continuously, on one or bothsides

3、 a layer of one of the following: titanium, zirconium,tantalum, niobium, and their alloys. The material generally isintended for pressure vessel use.1.2 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that a

4、re provided for information onlyand are not considered standard. The values in parentheses andin metric tables are provided for information only.2. Referenced Documents2.1 ASTM Standards:2A265 Specification for Nickel and Nickel-Base Alloy-CladSteel PlateA578/A578M Specification for Straight-Beam Ul

5、trasonicExamination of Rolled Steel Plates for Special Applica-tionsB265 Specification for Titanium and Titanium Alloy Strip,Sheet, and PlateB393 Specification for Niobium and Niobium Alloy Strip,Sheet, and PlateB551/B551M Specification for Zirconium and ZirconiumAlloy Strip, Sheet, and PlateB708 Sp

6、ecification for Tantalum and Tantalum Alloy Plate,Sheet, and Strip2.2 ASME Code:3Boiler and Pressure Vessel Code, Section IX Welding Quali-ficationsBoiler and Pressure Vessel Code, Section VIII Divisions 1,2, 32.3 Military Standard:4MIL-J-24445A Joint, Bimetallic Bonded, Aluminum toSteel3. Terminolo

7、gy3.1 Definitions of Terms Specific to This Standard:3.1.1 This material is considered as single-clad or double-clad dependent upon whether one or both sides of the basemetal are covered by a cladding metal.3.1.2 base metal, nthe component that comprises thegreatest percentage of total thickness.3.1

8、.3 cladding metal, or cladding metals, nthecomponent, or components, which individually comprise lessthan the greatest percentage of total thickness.3.1.4 cladding operation, nthe production event, whichresults in the formation of the bond between the cladding andbase metal components, plus all rela

9、ted prebonding and postbonding operations, prior to supply to the purchaser.3.1.5 interface, nof the clad product, is that region ofthickness in which the product transitions from essentially100 % base metal to 100 % cladding metal. Also known asbond or bond zone.3.1.6 interlayer, na metal layer of

10、a type or grade differentfrom the cladding metal and base metal, which is appliedbetween the cladding and base metal.3.1.7 integrally and continuously bonded, adva conditionin which the cladding metal and base metal are broughttogether to form a metallurgical bond at essentially the entireinterface

11、of the two metals by means other than those processesthat do not produce a homogeneous composite plate.4. Ordering Information4.1 Orders for material under this specification shall includethe following information:4.1.1 Quantity.4.1.2 Product dimensions, including thickness of both clad-ding metal a

12、nd base metal. It should state whether eachthickness value is minimum or nominal. If not stated, thicknessvalues shall be nominal.1This specification is under the jurisdiction of ASTM Committee B10 onReactive and Refractory Metals and Alloys and is the direct responsibility ofSubcommittee B10.01 on

13、Titanium.Current edition approved May 1, 2016. Published May 2016. Originallyapproved in 1999. Last previous edition approved in 2011 as B898 11. DOI:10.1520/B0898-11R16.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annu

14、al Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.4Available from DLA Document Serv

15、ices, Building 4/D, 700 Robbins Ave.,Philadelphia, PA 19111-5094, http:/quicksearch.dla.mil.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States14.1.3 Cladding metal type and specification (the claddingmetal specification) (see Section 6).

16、4.1.4 Base metal type and specification (the base metalspecification) (see Section 6).4.1.5 Flatness requirements (see 10.3).4.1.6 Ultrasonic inspection level (see Section 11).4.1.7 Heat treatment requirements, if any.4.1.8 Restrictions limiting or disallowing welding, or weldrepair, or both, if any

17、 (see Section 12).4.1.9 Any additional codes and standards specified by thepurchaser or manufacturer.4.1.10 Supplementary Requirements, if any.4.1.11 Additional requirements, if any.5. Materials and Manufacture5.1 Process:5.1.1 The base metal shall be manufactured in accordancewith all applicable re

18、quirements of the base metal specification(see 4.1.4).5.1.2 The cladding metal shall be manufactured in accor-dance with all applicable requirements of the cladding metalspecification (see 4.1.3).5.1.3 The cladding metal shall be bonded to the base metalby any cladding operation that will produce a

19、clad productwhich will conform to the requirements of this specification.Cladding methods may be, but are not limited to, explosionbonding, roll bonding, and weld overlay.5.1.4 The cladding metal may be fabricated from multiplesheets or plates by edge butt welding prior to the claddingoperation.5.1.

20、5 The cladding thickness may consist of multiple layersof the cladding metal.5.2 Heat TreatmentUnless otherwise specified or agreedbetween the purchaser and the manufacturer, all heat treat-ments shall be performed as needed in the cladding operationto assure the following:5.2.1 The cladding metal c

21、onforms to the applicable re-quirements of the cladding metal specification,5.2.2 The base metal conforms to the applicable require-ments of the base metal specification, and5.2.3 The clad bond exhibits optimum resistance to dis-bonding during common fabrication processes.6. Chemical Composition6.1

22、The composite plate may conform to any desired com-bination of cladding metal and base metal as described in 6.2and 6.3 and as agreed upon between the purchaser and themanufacturer.6.2 Cladding MetalThe cladding metal shall conform tothe requirements as to chemical composition prescribed in theappli

23、cable cladding metal specification: B265, B393, B551/B551M,orB708.6.3 Base MetalThe base metal shall be steel or any otherproduct conforming to specifications for metal plate. The basemetal shall conform to the requirements as to chemicalcomposition prescribed in the base metal specification.7. Mech

24、anical Properties7.1 The base metal shall conform to the mechanical prop-erty requirements prescribed in the base metal specification.7.2 The mechanical properties of the cladding metal maynot conform necessarily to the mechanical property require-ments prescribed in the cladding metal specification

25、 unlessotherwise agreed upon between manufacturer and purchaser.7.3 Mechanical testing of the base metal, in accordance withthe base metal specification, may be performed prior to thecladding operation if the cladding operation does not affect theapplicable mechanical properties of the base metal.7.

26、4 Unless simulated post cladding heat treatments arespecified by the purchaser, Supplementary Requirement S5, themechanical test specimens shall be representative of thematerial in the heat treatment condition of product beingshipped from the clad manufacturer.7.5 Tensile Strength RequirementsThe te

27、nsile propertiesshall be determined by a tension test on the base metal only inaccordance with the testing requirements of the base metalspecification. When tension test specimen are taken from theclad plate, the cladding shall be removed before tension testsare made.7.6 Bond Shear StrengthWhen bond

28、 shear strength testingis specified, Supplementary Requirement S1, the bond shearstrength of the clad product shall be 20 000 psi (137.9 MPa)minimum when tested in accordance with Fig. 1.8. Chemical Analysis8.1 When the cladding operation does not affect the chemi-cal composition of the cladding or

29、base metal, or both, thechemical analysis, in accordance with cladding, or base metalspecifications, or both, may be performed prior to the claddingoperation. Otherwise, chemical analysis of the applicablecomponent or components shall be performed after the clad-ding operation in accordance with the

30、 cladding metal or basemetal specifications, or both.8.2 When chemical analysis of the finished product isinvoked, Supplementary Requirement S4, the frequency oftesting, specimen location, and testing methods shall be agreedupon between manufacturer and purchaser.9. Location and Number of Tests and

31、Retests9.1 Tension, Bend, and Impact Tests (When Required)Thespecimen orientation, location with respect to thickness, andnumber of tests and retests shall be in accordance with therequirements of the base metal specification. The test specimenlocation within the plate shall be at the manufacturers

32、option.10. Dimensions and Flatness, Permissible Variations10.1 Thickness:10.1.1 Cladding metal thickness tolerances shall be inaccordance with Table 1.10.1.2 Base metal thickness tolerances shall be in accor-dance with Table 2.B898 11 (2016)210.1.3 When the purchaser specifies flatness in accordance

33、with 10.3.1.3 or 10.3.1.4, overgage tolerances in excess ofthose specified herein may be specified by the manufacturer.10.1.4 When agreed upon by the producer and thepurchaser, overgage tolerances different from those specifiedherein shall apply.10.1.5 When an interlayer metal is included in the pro

34、ductand when its thickness exceeds 0.005 in. (0.127 mm) nominal,its composition and nominal thickness shall be reported.10.2 Length and Width or Diameter Tolerances:10.2.1 Clad plates shall be supplied with edges cut to thedimensions specified by the purchaser. Cutting may be per-formed by thermal o

35、r mechanical means or any other method,which does not deleteriously affect the product quality. Cladplates shall conform to the length and width or diametertolerances of Table 3 unless otherwise agreed upon between themanufacturer and purchaser.10.2.2 When specified by the purchaser, clad plate shal

36、l besupplied in the as-clad or mill edge, condition. Minimum soundbond size shall be specified, and length and width tolerances ofthe as-supplied product shall be as agreed upon betweent = Cladding Metal ThicknessIf 0.125 in. (3.2 mm), machine to 0.125 in. (3.2 mm) maxT = Base Metal ThicknessIf base

37、 metal thickness 1.0 in. (25.4 mm), it may be machined to 1.0 in. (25.4 mm) nominal.Remove all cladding from base metal, except for area shown.All corners are 90.FIG. 1 Shear Test SpecimenTABLE 1 Cladding Metal Thickness ToleranceWhen Cladding Metal Thickness is SpecifiedMinimum NominalSpecified Thi

38、ckness # 0.150 in. 0.150 in. 3.8 mm 4.8 mm $ 4.8 mmUndergage Tolerance 0 0 0.75 mm 1.5 mmOvergage Tolerance 100 % ofspecifiedminimum50 % ofspecifiedminimum100 % ofspecifiednominal50 % ofspecifiednominalTABLE 2 Base Metal Thickness ToleranceWhen Base Metal Thickness is SpecifiedMinimum NominalSpecifi

39、ed Thickness 1.0 in. $ 1.0 in. 1.0 in. $ 1.0 in.Undergage Tolerance 0 0 0.01 in. 0.01 in.Overgage Tolerance 0.21 in.over min0.26 in.over min0.20 in. overnominal0.25 in. overnominalTABLE 2M Base Metal Thickness ToleranceWhen Base Metal Thickness is SpecifiedMinimum NominalSpecified Thickness 25.4 mm

40、$ 25.4 mm 25.4 mm $ 25.4 mmUndergage Tolerance 0 0 0.25 mm 0.25 mmOvergage Tolerance 5.3 overspecifiedminimum6.6 overspecifiedminimum5.1 overspecifiednominal6.4 overspecifiednominalTABLE 3 Length and Width, or Diameter, ToleranceTotal ThicknessPermissible Variation from Specified Length andWidths or

41、 Diameter2.0 in. 0, +0.8 in.$ 2.0 in., 4.0 in. 0, +1.0 in.$ 4.0 in., 8.0 in. 0, +1.5 in.$ 8.0 in. per agreementTABLE 3M Length and Width, or Diameter, ToleranceTotal ThicknessPermissible Variation from Specified Length andWidths or Diameter50 mm 0, +20 mm$ 50, 100 0, +25 mm$ 100, 200 0, +38 mm$ 200

42、mm per agreementB898 11 (2016)3purchaser and manufacturer.All edge nonbond areas outside ofthe specified minimum sound bond area shall be markedclearly on the surface, or the boundary of the required soundbond area shall be marked clearly on the sound bond portion ofthe surface, or both.10.3 Flatnes

43、s:10.3.1 Flatness of the clad plate shall be in accordance withone of the following flatness tolerance requirements. Whenflatness requirements are not specified by the purchaser,flatness tolerances of 10.3.1.1 shall apply.10.3.1.1 Standard Plate FlatnessOut-of-flatness of thecladding face shall not

44、exceed the requirements of Table 4.This flatness criteria typically is applicable for clad platesintended for subsequent forming, or fabrication, or both.10.3.1.2 Special FlatnessOut-of-flatness of the claddingface shall not exceed 0.100 in. (2.5 mm) over any 36-in.(915-mm) span. This flatness crite

45、ria typically is applicable forplates used in the flat condition.10.3.1.3 Machined FlatnessOut-of-flatness of one or bothfaces, as specified by the purchaser, shall not exceed 0.010 in.(0.25 mm) over any 36-in. (915-mm) span.10.3.1.4 Suitable for Machining FlatThe material shall besupplied in a cond

46、ition suitable for subsequent machining ofspecified face or faces while protecting minimum specifiedthickness. The combination of the flatness of the product andthe thickness of the component metals shall permit the claddingmetal, or the base metal, or both, as specified by the purchaser,to be machi

47、ned to the requirements of 10.3.1.3 withoutreducing thickness below the minimum specified, upon appli-cation of proper set-up and machining practice.10.3.1.5 Other FlatnessOther flatness requirements maybe agreed upon mutually between the manufacturer and thepurchaser.11. Nondestructive Testing11.1

48、After the completion of all mechanical and thermalprocessing components of the cladding operation, clad platesshall be inspected for bond integrity in accordance with theprocedures and methods of Specification A578/A578M. Scan-ning shall be performed with a 1 in. (25 mm) or 118 in. (30mm) diameter o

49、r 1 in. (25 mm) square transducer. Anyindication which causes 100 % loss of back reflection accom-panied by a reflection from the clad interface shall be record-able. Three Quality Levels shall apply. If the ultrasonicinspection class is not specified, Class C shall apply.11.1.1 Class AScanning shall be performed over 100 % ofthe clad surface. Any single recordable indication exceeding 1in. (25 mm) in its longest dimension shall be cause forrejection. The minimum sound bond area shall be 99 %.11.1.2 Class BScanning shall be performed over 100 % ofth