ASTM B271-2011 Standard Specification for Copper-Base Alloy Centrifugal Castings《铜基合金离心铸件的标准规格》.pdf

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1、Designation: B271 11Standard Specification forCopper-Base Alloy Centrifugal Castings1This standard is issued under the fixed designation B271; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in p

2、arentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This specification establishes requirements for centrifu-gal cas

3、tings of copper-base alloys having the nominal compo-sitions shown in Table 1.1.2 The values stated in either SI units or inch-pound unitsare to be regarded separately as standard. The values stated ineach system may not be exact equivalents; therefore, eachsystem shall be used independently of the

4、other. Combiningvalues from the two systems may result in non-conformancewith the standard.2. Referenced Documents2.1 The following documents in the current issue of theBook of Standards form a part of this specification to the extentreferenced herein:2.2 ASTM Standards:2B208 Practice for Preparing

5、Tension Test Specimens forCopper Alloy Sand, Permanent Mold, Centrifugal, andContinuous CastingsB824 Specification for General Requirements for CopperAlloy CastingsB846 Terminology for Copper and Copper Alloys3. Terminology3.1 Definitions of terms relating to copper alloys can befound in Terminology

6、 B846.4. Ordering Information4.1 Orders for centrifugal castings under this specificationshould include the following information:4.1.1 Specification title, number, and year of issue,4.1.2 Quantity (length or number) of castings,4.1.3 Copper Alloy UNS Number (Table 1) and temper(as-cast, heat-treate

7、d, and so forth),4.1.4 Dimensions or drawing number and condition (as-cast, machined, and so forth),4.1.5 ASME Boiler and Pressure Vessel Code requirements(Section 9),4.1.6 When castings are purchased for agencies of the U.S.Government, the Supplementary Requirements in SpecificationB824 may be spec

8、ified.4.2 The following are optional and should be specified inthe purchase order when required:4.2.1 Chemical analysis of residual elements (Section 6.3),4.2.2 Pressure test or soundness requirements (SpecificationB824),4.2.3 Approval of weld repair (Section 8),4.2.4 Certification (Specification B8

9、24),4.2.5 Foundry test report (Specification B824),4.2.6 Witness inspection (Specification B824),4.2.7 Product marking (Specification B824), and4.2.8 Castings for seawater service (Section X1.2).5. Materials and Manufacture5.1 Castings in Copper Alloy UNS No. C95520 are used inthe heat treated condi

10、tion only.6. Chemical Composition6.1 The centrifugal castings shall conform to the chemicalrequirement shown in Table 2 for the Copper Alloy UNSNumbers specified in the purchase order.6.2 These specification limits do not preclude the presenceof other elements. Limits may be established and analysis

11、required for unnamed elements agreed upon between themanufacturer or supplier and the purchaser. Copper or zincmay be given as remainder and may be taken as the differencebetween the sum of all elements analyzed and 100 %. When allnamed elements in Table 2 are analyzed, their sum shall be asspecifie

12、d in Table 3.6.3 It is recognized that residual elements may be present incast copper-base alloys. Analysis shall be made for residualelements only when specified in the purchase order.1This specification is under the jurisdiction ofASTM Committee B05 on Copperand Copper Alloys and is the direct res

13、ponsibility of Subcommittee B05.05 onCastings and Ingots for Remelting.Current edition approved Oct. 1, 2011. Published November 2011. Originallyapproved in 1954. Last previous edition approved in 2008 as B271 08. DOI:10.1520/B0271-11.2For referenced ASTM standards, visit the ASTM website, www.astm.

14、org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box

15、 C700, West Conshohocken, PA 19428-2959, United States.7. Mechanical Properties7.1 Mechanical properties shall be determined from test barcastings cast in accordance with Practice B208 and shall meetthe requirements shown in Table 4.8. Weld Repair8.1 The castings shall not be weld repaired without c

16、us-tomer approval.9. ASME Requirements9.1 When specified in the purchase order to meet ASMEBoiler and Pressure Vessel Code requirements castings inCopper Alloy UNS Nos. C95200 and C95400 shall complywith the following:9.1.1 Certification requirements of Specification B824.9.1.2 Foundry test report r

17、equirements of SpecificationB824.9.1.3 Castings shall be marked with the manufacturersname, the Copper Alloy UNS No., and the casting qualityfactor. In addition, heat numbers or serial numbers that aretraceable to heat numbers shall be marked on all pressure-containing castings individually weighing

18、 50 lb (22.7 kg) ormore. Pressure-containing castings weighing less than 50 lb(22.7 kg) shall be marked with either the heat number or aserial number that will identify the casting as to the month inwhich it was poured. Marking shall be in such a position as tonot injure the usefulness of the castin

19、g.10. General Requirements10.1 The following sections of Specification B824 form apart of this specification. In the event of a conflict between thisspecification and Specification B824, the requirements of thisspecification shall take precedence.10.1.1 Terminology,10.1.2 Other Requirements,10.1.3 D

20、imensions, Mass, and Permissible Variations,10.1.4 Workmanship, Finish, and Appearance,10.1.5 Sampling,10.1.6 Number of Tests and Retests,10.1.7 Specimen Preparation,10.1.8 Test Methods,10.1.9 Significance of Numerical Limits,10.1.10 Inspection,10.1.11 Rejection and Rehearing,10.1.12 Certification,1

21、0.1.13 Test Report,10.1.14 Packaging and Package Marking, and10.1.15 Supplementary Requirements.TABLE 1 Nominal CompositionsClassificationCopper AlloyUNS No.CommercialDesignationCopper Tin Lead Zinc Nickel IronAlum-inumMang-aneseSiliconLeaded red brass C83600 85-5-5-5 85 5 5 5 . . . . .C83800 83-4-6

22、-7 or commercial red brass 83 4 6 7 . . . . .Leaded semi-red brass C84400 81-3-7-9 or valve composition 81 3 7 9 . . . . .C84800 76-212-612-15 or semi-red brass 76 212 612 15 . . . . .Leaded yellow brass C85200 high copper yellow brass 72 1 3 24 . . . . .C85400 commercial No. 1 yellow brass 67 1 3 2

23、9 . . . . .C85700 leaded naval brass 61 1 1 37 . . . . .High-strength yellow brass C86200 high-strength manganese bronze 63 . . 27 . 3 4 3 .C86300 high-strength manganese bronze 61 . . 27 . 3 6 3 .C86400 leaded manganese bronze 58 1 1 38 . 11212 .C86500 No. 1 manganese bronze 58 . . 39 . 1 1 1 .C867

24、00 leaded manganese bronze 58 1 1 34 . 2 2 2 .Silicon bronze and silicon C87300 silicon bronze 95 . . . . . . 1 4brass C87400 silicon brass 82 .12 14 . . . . 312C87500 silicon brass 82 . . 14 . . . . 4C87600 silicon bronze 89 . . 6 . . . . 5Tin bronze and leaded C90300 88-8-0-4, or modified “G” bron

25、ze 88 8 . 4 . . . . .tin bronze C90500 88-10-0-2, or “G” bronze 88 10 . 2 . . . . .C92200 88-6-2-4 or “M” bronze 88 6 2 4 . . . . .C92300 87-8-1-4, or Navy PC 87 8 1 4 . . . . .High-lead tin bronze C93200 83-7-7-3 83 7 7 3 . . . . .C93500 85-5-9-1 85 5 9 1 . . . . .C93600 81-7-12 81 7 12 . . . . . .

26、C93700 80-10-10 80 10 10 . . . . . .C93800 78-7-15 78 7 15 . . . . . .C94300 71-5-24 71 5 24 . . . . . .Aluminum bronze C95200 Grade A 88 . . . . 3 9 . .C95300 Grade B 89 . . . . 1 10 . .C95400 Grade C 85 . . . . 4 11 . .C95410 84 . . . 2 4 10 . .C95900 82.5 . . . . 4.5 13 . .Nickel aluminum bronze

27、C95500 Grade D 81 . . . 4 4 11 . .C95520 78.5 . . . 5.5 5.0 11 . .C95800 81.3 . . . 4.5 4 9 1.2 .Leaded nickel bronze C97300 12 % leaded nickel silver 57 2 9 20 12 . . . .C97600 20 % leaded nickel silver 64 4 4 8 20 . . . .C97800 25 % leaded nickel silver 66 5 2 2 25 . . . .B271 112TABLE 2 Chemical

28、RequirementsComposition, % max Except as IndicatedCopper AlloyUNS No.Major Elements Residual ElementsCopper Tin Lead Zinc IronNickel inclCobaltAluminum Manganese Silicon Iron AntimonyNickel inclCobaltSulfur Phosphorus Aluminum Other SiliconC83600 84.086.0 4.06.0 4.06.0 4.06.0 . 1.0A. . . 0.30 0.25 .

29、 0.08 0.05 0.005 . 0.005C83800 82.083.8 3.34.2 5.07.0 5.08.0 . 1.0A. . . 0.30 0.25 . 0.08 0.03 0.005 . 0.005C84400 78.082.0 2.33.5 6.08.0 7.010.0 . 1.0A. . . 0.40 0.25 . 0.08 0.02 0.005 . 0.005C84800 75.077.0 2.03.0 5.57.0 13.017.0 . 1.0A. . . 0.40 0.25 . 0.08 0.02 0.005 . 0.005C85200 70.074.0 0.72.

30、0 1.53.8 20.027.0 . . . . . 0.6 0.20 1.0 0.05 0.02 0.005 . 0.05C85400 65.070.0 0.501.5 1.53.8 24.032.0 . . . . . 0.7 . 1.0 . . 0.35 . 0.05C85700 58.064.0 0.501.5 0.81.5 32.040.0 . . 0.8 . . 0.7 . 1.0 . . . . 0.05C86200 60.066.0 0.20 0.20 22.028.0 2.04.0 . 3.04.9 2.55.0 . . . 1.0 . . . . .C86300 60.0

31、66.0 0.20 0.20 22.028.0 2.04.0 . 5.07.5 2.55.0 . . . 1.0 . . . . .C86400 56.062.0 0.501.5 0.501.5 34.042.0 0.402.0 . 0.501.5 0.101.5 . . . 1.0 . . . . .C86500 55.060.0 1.0 0.40 36.042.0 0.402.0 . 0.501.5 0.101.5 . . . 1.0 . . . . .C86700 55.060.0 1.5 0.501.5 30.038.0 1.03.0 . 1.03.0 0.103.5 . . . 1.

32、0 . . . . .C87300 94.0 min . 0.09 0.25 . . . 0.81.5 3.55.0 0.20 . . . . . . .C87400 79.0 min . 1.0 12.016.0 . . . . 2.54.0 . . . . . 0.8 . .C87500 79.0 min . 0.09 12.016.0 . . . . 3.05.0 . . . . . 0.50 . .C87600 88.0 min . 0.09 4.07.0 0.20 . . 0.25 3.55.5 . . . . . . . .C90300 86.089.0 7.59.0 0.30 3

33、.05.0 . 1.0A. . . 0.20 0.20 . 0.05 0.05 0.005 . 0.005C90500 86.089.0 9.011.0 0.30 1.03.0 . 1.0A. . . 0.20 0.20 . 0.05 0.05 0.005 . 0.005C92200 86.090.0 5.56.5 1.02.0 3.05.0 . 1.0A. . . 0.25 0.25 . 0.05 0.05 0.005 . 0.005C92300 85.089.0 7.59.0 0.301.0 2.55.0 . 1.0A. . . 0.25 0.25 . 0.05 0.05 0.005 .

34、0.005C93200 81.085.0 6.37.5 6.08.0 1.04.0 . 1.0A. . . 0.20 0.35 . 0.08 0.15 0.005 . 0.005C93500 83.086.0 4.36.0 8.010.0 2.0 . 1.0A. . . 0.20 0.30 . 0.08 0.05 0.005 . 0.005C93600 79.083.0 6.08.0 11.013.0 1.0 . 1.0A. . . 0.20 0.55 . 0.08 0.15 0.005 . 0.005C93700 78.082.0 9.011.0 8.011.0 0.8 . 0.50A. .

35、 . 0.7 0.50 . 0.08 0.10 0.005 . 0.005C93800 75.079.0 6.37.5 13.016.0 0.8 . 1.0A. . . 0.15 0.8 . 0.08 0.05 0.005 . 0.005C94300 67.072.0 4.56.0 23.027.0 0.8 . 1.0A. . . 0.15 0.8 . 0.08 0.05 0.005 . 0.005C95200 86.0 min . . . 2.54.0 . 8.59.5 . . . . . . . . . .C95300 86.0 min . . . 0.81.5 . 9.011.0 . .

36、 . . . . . . . .C95400 83.0 min . . . 3.05.0 1.5 10.011.5 0.50 . . . . . . . . .C95410 83.0 min . . . 3.05.0 1.52.5 10.011.5 0.50 . . . . . . . . .C95500 78.0 min . . . 3.05.0 3.05.5 10.011.5 3.5 . . . . . . . . .C95520 74.5 min . . . 4.05.5 4.26.0 10.511.5 1.5 . . . . . . . CR 0.05CO 0.20SN 0.25Pb

37、0.03Zn 0.300.15C95800 79.0 min . . . 3.54.5B4.05.0B8.59.5 0.81.5 . . . . . . . Pb 0.03 0.10C95900 rem. . . . 3.05.0 0.5 12.013.5 1.5 . . . . . . . . .C97300 53.058.0 1.53.0 8.011.0 17.025.0 1.5 11.014.0 . 0.50 . . 0.35 . 0.08 0.05 0.005 . 0.15C97600 63.067.0 3.54.5 3.05.0 3.09.0 1.5 19.021.5 . 1.0 .

38、 . 0.25 . 0.08 0.05 0.005 . 0.15C97800 64.067.0 4.05.5 1.02.5 1.04.0 1.5 24.027.0 . 1.0 . . 0.20 . 0.08 0.05 0.005 . 0.15AIn determining copper minimum copper may be calculated as copper plus nickel.BIron content shall not exceed nickel content.B27111311. Sampling11.1 Test bars shall be made in acco

39、rdance with PracticeB208.11.2 At the manufacturers option test bars may be removedfrom the casting instead of from a separately cast coupon.11.3 Separately cast test bars representing castings in Cop-per Alloy UNS Nos. C95300HT, C95400HT, C95410HT,C95500HT, C95520HT, C95800 temper annealed, and C959

40、00annealed shall be heat treated with the castings.12. Test Methods12.1 Analytical chemical methods are given in SpecificationB824.12.1.1 Test methods to be followed for the determination ofelements resulting from contractual or purchase order agree-ment shall be as agreed upon between the manufactu

41、rer orsupplier and the purchaser.12.2 Brinell hardness readings shall be taken on the grip endof the tension test bar and shall be made in accordance withTest Method E10, with the exception that a 3000 kg load shallbe used.13. Product Marking13.1 When specified in the purchase order the castings sha

42、llbe marked with the alloy number.14. Keywords14.1 centrifugal castings; copper alloy castings; copper-basealloy castingsTABLE 3 Sum of All Named Elements AnalyzedCopper AlloyUNS No.Copper PlusNamed Elements%minCopper AlloyUNS No.Copper PlusNamed Elements%minC83600 99.3 C92200 99.3C83800 99.3 C92300

43、 99.3C84400 99.3 C93200 99.2C84800 99.3 C93500 99.4C85200 99.1 C93600 99.3C85400 98.9 C93700 99.0C85700 98.7 C93800 98.9C86200 99.0 C94300 99.0C86300 99.0 C95200 99.0C86400 99.0 C95300 99.0C86500 99.0 C95400 99.5C86700 99.0 C95410 99.5C87300 99.5 C95500 99.5C87400 99.2 C95520 99.5C87500 99.5 C95800

44、99.5C87600 99.5 C95900 99.5C90300 99.4 C97300 99.0C90500 99.7 C97600 99.7C97800 99.6B271 114APPENDIX(Nonmandatory Information)X1. HEAT TREATMENTX1.1 Castings in Copper Alloys UNS Nos. C95300,C95400, C95410, and C95500 may be supplied in the heattreated condition to obtain the higher mechanical prope

45、rtiesshown in Table 4. Suggested heat treatments for these alloysand Copper Alloys UNS No. C95520 are given in Table X1.1.Actual practice may vary by manufacturer.X1.2 For better corrosion resistance in seawater applica-tions, castings in Copper Alloys UNS No. C95800 shall begiven a temper anneal he

46、at treatment at 1250 6 50F (675 610C) for 6 h minimum. Cooling shall be by the fastest meanspossible that will not cause distortion or cracking whichrenders the castings unusable for the intended application.X1.3 Castings in Copper Alloys UNS No. C95900 arenormally supplied annealed between 1100F (5

47、95C) and1300F (705C) for 4 h followed by air cooling.TABLE 4 Mechanical RequirementsCopper AlloyUNS No.Tensile Strength, min Yield Strength,AminElongation in 2 in.Or 50 mm, min, %Brinell Hardness No.B(3000-kG Load), minksiCMPaDksiCMPaDC83600 30 207 14 97 20 .C83800 30 207 13 90 20 .C84400 29 200 13

48、90 18 .C84800 28 193 12 83 16 .C85200 35 241 12 83 25 .C85400 30 207 11 76 20 .C85700 40 276 14 97 15 .C86200 90 621 45 310 18 .C86300 110 758 60 414 12 .C86400 60 414 20 138 15 .C86500 65 448 25 172 20 .C86700 80 552 32 221 15 .C87300 45 310 18 124 20 .C87400 50 345 21 145 18 .C87500 60 414 24 165

49、16 .C87600 60 414 30 207 16 .C87610 45 310 18 124 20 .C90300 40 276 18 124 20 .C90500 40 276 18 124 20 .C92200 34 234 16 110 22 .C92300 36 248 16 110 18 .C93200 30 207 14 97 15 .C93500 28 193 12 83 15 .C93600 32 221 16 110 15 .C93700 30 207 12 83 15 .C93800 26 179 14 97 12 .C94300 24 165 . . 10 .C95200 65 450 25 170 20 110C95300 65 450 25 170 20 110C95300(HT) 80 550 40 275 12 160C95400 75 515 30 205 12 150C95400(HT) 90 620 45 310 6 1