ABS 63-2017 RULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS 2017.pdf

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1、 Rules for Building and Classing Facilities on Offshore Installations RULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS 2017 American Bureau of Shipping Incorporated by Act of Legislature of the State of New York 1862 2016 American Bureau of Shipping. All rights reserved. ABS Plaz

2、a 16855 Northchase Drive Houston, TX 77060 USA Rule Change Notice (2017 ) Rule Change Notice (2017) The effective date of each technical change since 1993 is shown in parenthesis at the end of the subsection/paragraph titles within the text of each Part. Unless a particular date and month are shown,

3、 the years in parentheses refer to the following effective dates: (2000) and after 1 January 2000 (and subsequent years) (1996) 9 May 1996 (1999) 12 May 1999 (1995) 15 May 1995 (1998) 13 May 1998 (1994) 9 May 1994 (1997) 19 May 1997 (1993) 11 May 1993 Listing by Effective Dates of Changes from the 2

4、016 Rules EFFECTIVE DATE 1 January 2017 shown as (2017) (based on the contract date for new construction between builder and Owner) Part/Para. No. Title/Subject Status/Remarks 2-1 (New) 1ooN To provide detailed meaning to 3-8/7. 2-1 (New) 2ooN To provide detailed meaning to 3-8/7. 2-1 (New) Adequate

5、 Ventilation To provide detailed meaning to 3-8/7. 2-1 (New) Basis of Safety To provide detailed meaning to 3-8/7. 2-1 (New) Blockage Ratio To provide detailed meaning to 3-8/7. 2-1/Figure 1 (New) Blockage Ratio To provide detailed meaning to 3-8/7. 2-1 “H” Class Divisions To clarify the definition.

6、 2-1 (New) “J” Class Divisions To provide definitions of terms used in the industry with regard to hydrocarbon and jet fires. 2-1 Hydrocarbon Fire Test for H Rated Divisions To address the required standard for penetrations through “H” Class Divisions. 2-1 (New) Hydrocarbon Fire Test for Insulation

7、for Structural Steel To provide definitions of terms used in the industry with regard to hydrocarbon and jet fires. 2-1 (New) Insulation for Structural Steel To provide definitions of terms used in the industry with regard to hydrocarbon and jet fires. 2-1 (New) Jet Fire To provide definitions of te

8、rms used in the industry with regard to hydrocarbon and jet fires. 2-1 (New) Jet Fire Rating for Insulation on Structural Steel To provide definitions of terms used in the industry with regard to hydrocarbon and jet fires. 2-1 (New) Jet Fire Test for Insulation for Structural Steel To provide defini

9、tions of terms used in the industry with regard to hydrocarbon and jet fires. 2-1 (New) Jet Fire Test for J Rated Divisions To provide definitions of terms used in the industry with regard to hydrocarbon and jet fires. 2-1 (New) Zone To provide definitions of terms used in the industry with regard t

10、o hydrocarbon and jet fires. 2-1 (New) Zone Boundary To provide definitions of terms used in the industry with regard to hydrocarbon and jet fires. ii ABSRULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS .2017 Part/Para. No. Title/Subject Status/Remarks 3-2/7.11 Packaged Process U

11、nits To clarify that water injection system, and CO2 and associated equipment are considered as part of the process system (not process support system), as they are directly connected to the reservoir. 3-2/7.25 (New) Nonstandard Components To require that nonstandard piping components used for produ

12、ction facilities are to be reviewed. 3-2/9.11 (New) Nonstandard Components To require that nonstandard piping components used for production facilities are to be reviewed. 3-2/17.13 Fire and Gas Detection and Alarm Systems To align with the changes to 3-8/7. 3-3/7.1ii) To clarify that water injectio

13、n system, and CO2 and associated equipment are considered as part of the process system (not process support system), as they are directly connected to the reservoir. 3-4/3.9.4v) To clarify the requirements for the installation of spark arresters. 3-8/5.1.2(d)ii) To add additional safeguards for lar

14、ge engines being used in emergency services on offshore facilities. 3-8/5.1.4(c)iv) To clarify the level of protection required based on the risk/fire study which needs to be provided on the structural supports for process equipment. 3-8/5.5.1 Gas Extinguishing Systems To incorporate the similar req

15、uirements in 4-7-3/3 of the Steel Vessel Rules to align the Facilities Rules, Steel Vessel Rules, and IMO FSS Code. 3-8/5.5.2 (New) Clean Agent Fire Extinguishing Systems To incorporate 4-7-3/3.13.4(c) of the Steel Vessel Rules and ABS investigation for acceptability for automatic discharge arrangem

16、ent of clean agent fire extinguishing system on Offshore Facilities. 3-8/7 Fire and Gas Detection and Alarm Systems To address activation of detector or manually operated call point, main source of power and emergency source of power, gas dispersion analysis to determine gas releases, fire detector

17、location table, requirement for fire detection, positioning of fire detectors, requirements for combustible gas detection, performance requirements, Combustible Gas Detector Mapping and Set Points, point detector spacing and set points, Open Path Detectors, process area detector layout, toxic gas de

18、tection requirements, and SO2 gas detector and set points. 3-8/Table 3 (New) Voting of Detectors To specify requirements for voting of fire detectors. 3-8/Table 4 (New) Fire Detector Location To provide guidance for the selection of detectors. 3-8/Table 5 (New) Confirmed Gas Detection and Applied Vo

19、ting Principles To specify requirements for voting of confirmed gas detectors. 3-8/Table 6 (New) Combustible Gas Detection Location To provide typical locations of combustible gas detectors. 3-8/Table 7 (New) Voting Principles with Reduced Number of Unwanted Alarms/Actions To specify requirements fo

20、r voting of toxic gas detectors. 3-8/Table 8 (New) SO2 Gas Detector Set Points To specify the set points for SO2 detectors. 3-8/9.15 Materials/Certification To specify the certification requirements for structural fire protection materials, in line with 5-1-1/3.5 of the ABS MODU Rules and with SOLAS

21、 II-2. 3-8/9.17 (New) Protection of Accommodation Spaces, Service Spaces and Control Stations To address the blast impact from a production area explosion and align the requirements with the ABS MODU Rules. 4-2/7.25 (New) Nonstandard Components To require that nonstandard piping components used for

22、production facilities are to be reviewed. 4-2/9.11 (New) Nonstandard Components To require that nonstandard piping components used for production facilities are to be reviewed. ABSRULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS .2016 iii Part/Para. No. Title/Subject Status/Remar

23、ks 4-8/5.1.2(d)ii) To add additional safeguards for large engines being used in emergency services on offshore facilities. 4-8/5.1.4(c)iv) To clarify the level of protection required based on the risk/fire study which needs to be provided on the structural supports for process equipment. 4-8/5.5.1 G

24、as Extinguishing Systems To incorporate the similar requirements in 4-7-3/3 of the Steel Vessel Rules to align the Facilities Rules, Steel Vessel Rules, and IMO FSS Code. 4-8/5.5.2 (New) Clean Agent Fire Extinguishing Systems To incorporate 4-7-3/3.13.4(c) of the Steel Vessel Rules and ABS investiga

25、tion for acceptability for automatic discharge arrangement of clean agent fire extinguishing system on Offshore Facilities. 4-8/7 Fire and Gas Detection and Alarm Systems To align with the changes to 3-8/7. A1-2/27 Fire Endurance To incorporate the amendments of IMO Resolution MSC.313(88). A1-2/27.1

26、 Level 1 To incorporate the amendments of IMO Resolution MSC.313(88). A1-2/27.3 Level 2 To incorporate the amendments of IMO Resolution MSC.313(88). A1-2/Table 3 Fire Endurance Requirements Matrix To incorporate the amendments of IMO Resolution MSC.313(88). A1-3/1.1 Spacing To incorporate the amendm

27、ents of IMO Resolution MSC.313(88). A1-6/7.3 After the Test To incorporate the amendments of IMO Resolution MSC.313(88). iv ABSRULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS .2017 Foreword Foreword These Rules contain the technical requirements and criteria employed by ABS in t

28、he review and survey of hydrocarbon production facilities that are being considered for Classification and for maintenance of Classification. It is applicable to Hydrocarbon Production and Processing Systems and associated utility and safety systems located on fixed (bottom-founded) offshore structu

29、res of various types. It also applies to systems installed on floating installations such as ships shape based FPSOs, tension leg platforms, spars, semisubmersibles, etc. There are differences in the practices adopted by the designers of fixed and floating installations. Some of these differences ar

30、e due to physical limitations inherent in the construction of facilities on new or converted floating installations. Recognizing these differences, the requirements for facilities on fixed and floating installations are specified in separate chapters. Chapter 3 covers requirements for facilities on

31、floating installations and Chapter 4 covers requirements for facilities on fixed installations. Facilities designed, constructed, and installed in accordance with the requirements of these Rules on an ABS classed fixed or floating offshore structure, under ABS review and survey, will be classed and

32、identified in the Record by an appropriate classification notation as defined herein. These Rules have been written for world-wide application and as such, compliance with individual requirements may require comprehensive data, analyses and plans to be submitted to demonstrate the adequacy of the fa

33、cility. ABS acknowledges that there is a wide range of documents that may be required for submittal to satisfy these Rules. It is not the intention of these Rules to impose requirements or practices in addition to those that have previously proven satisfactory in similar situations. Design and insta

34、llation requirements presented in these Rules are based on existing methodologies and attendant safety factors that are deemed to provide an adequate level of safety. Primarily, the use of such methods and limits in these Rules reflects what is considered to be the current state of practice in the d

35、esign and installation of offshore facilities. The application of these Rules by ABS will not seek to inhibit the use of any technological approach that can be shown to produce an acceptable level of safety. These Rules are applicable to the classification of facilities for which applications, or co

36、ntracts for classification, are received on or after 1 January 2016. Changes to Conditions of Classification (1 January 2008) For the 2008 edition, Chapter 1, “Scope and Conditions of Classification” was consolidated into a generic booklet, entitled Rules for Conditions of Classification Offshore Un

37、its and Structures (Part 1) for all units, installations, vessels or systems in offshore service. The purpose of this consolidation was to emphasize the common applicability of the classification requirements in “Chapter 1” to ABS-classed offshore units, pipelines, risers, and other offshore structu

38、res, and thereby make “Conditions of Classification” more readily a common Rule of the various ABS Rules and Guides, as appropriate. Thus, Chapter 1 of these Rules specifies only the unique requirements applicable to facilities on offshore installations. These supplemental requirements are always to

39、 be used with the aforementioned Rules for Conditions of Classification Offshore Units and Structures (Part 1). ABSRULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS .2017 v Table of Contents RULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS CONTENTS CHAPTER 1 Sc

40、ope and Conditions of Classification (Supplement to the ABS Rules for Conditions of Classification Offshore Units and Structures) 1 Section 1 Classification 2 Section 2 Application, System Classification Boundaries, Symbols and Notations . 3 Section 3 Rules for Classification 6 Section 4 Recognition

41、 of Risk Based Techniques to Justify Alternatives 7 Section 5 Submission of Plans, Data and Calculations . 10 See also separately published booklet ABS Rules for Conditions of Classification Offshore Units and Structures (Part 1) CHAPTER 2 Definitions, References, Acronyms and Abbreviations 11 Secti

42、on 1 Definitions 12 Section 2 References . 19 Section 3 Acronyms and Abbreviations . 20 CHAPTER 3 Floating Installations 22 Section 1 General 31 Section 2 Design Plans and Data 33 Section 3 Hydrocarbon Production and Process Systems 50 Section 4 Process Support Systems 67 Section 5 Marine Support Sy

43、stems 75 Section 6 Electrical Systems 78 Section 7 Instrumentation an example is a pressure safety valve, with instruments, valves and logic. Hydrocarbon Organic compounds of hydrogen and carbon, whose densities, boiling points, and freezing points increase as their molecular weights increase. Altho

44、ugh composed of only two elements. Hydrocarbons exist in a variety of compounds because of the strong affinity of the carbon atom for other atoms and for itself. The smallest molecules of hydrocarbons are gaseous; the largest are solids. Petroleum is a mixture of many different hydrocarbons. Hydroca

45、rbon Fire Test for H Rated Divisions (2017) A test in which specimens of the relevant bulkheads or decks are exposed, in a test furnace, to temperatures corresponding to the hydrocarbon fire time-temperature curve as defined by the U.K. Department of Energy/Norwegian Petroleum Directorate Interim Hy

46、drocarbon Fire Resistance Test for Elements of Construction for Offshore Installations. The testing set up is to follow the arrangements as given in the FTP Code, Annex 1, Part 3. Penetration through H rated divisions are to be tested in accordance with the above listed standards. Hydrocarbon Fire T

47、est for Insulation for Structural Steel (2017) A test in which specimens of steel structural elements are exposed to flame immersion, in a test furnace, in accordance with ISO TR 834-3 using the hydrocarbon time temperature curve as defined by the U.K. Department of Energy/Norwegian Petroleum Direct

48、orate Interim Hydrocarbon Fire Resistance Test for Elements of Construction for Offshore Installations. Ignition Temperature The minimum temperature required, at normal atmospheric pressure, to initiate the combustion of an ignitable mixture. Inert Gas A gaseous mixture, such as flue gas, containing

49、 insufficient oxygen to support the combustion of hydrocarbons. Insulation for Structural Steel (2017) Materials which are used to preserve the structural strength of steel when exposed to a hydrocarbon (pool) fire for a given time and maximum allowable temperature. The thickness requirements of the insulation material will be based on the following criteria: a) Maximum temperature of the steel during the time of protection, b) The duration of protection, and c) The physical arrangement of the steel; this is given as a ratio of the heated perimeter of a cross secti