NAVISTAR MPAPS L-6008-2017 Masticated Rubber Sheet.pdf

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1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2017 by Navistar, Inc. JULY 2017 Page 1 of 4 NAVISTAR, INC. Material, Parts, and Process Specifications (

2、MPAPS) NUMBER: MPAPS L-6008 Former Designation: TMS-6008 TITLE: Masticated Rubber Sheet CURRENT REV No.: 1707 DATE: July 2017 WRITTEN/EDITED BY: G. Svidron APPROVED BY: R. Goluch SUPERSEDES: Rev. 1610 Oct 2016 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification m

3、ay involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to use.

4、 1.0 APPLICATION This specification covers the requirements for five types of a black, masticated, rubber material rolled or pressed into flat sheets suitable for mud flaps, splash shields, and similar parts. Type I is a material composed of 60% post-industrial recyclate from the tire industry and 4

5、0% post-consumer tire recyclate. Type IA is made with 2-ply polyester/nylon fabric and is also composed of 60% post-industrial recyclate from the tire industry and 40% post-consumer tire recyclate. Types II and III are materials composed of 90% post-consumer tire recyclate. Type IV is a material com

6、posed of 90-100% post-industrial recyclate from the tire industry and 0-10% post-consumer tire recyclate. Type V is a thermoplastic elastomeric material that is a blend of recycled rubber and recycled LDPE that can replace Type I in many applications but is stiffer than that material. It can also be

7、 thermo formed. In most cases, these materials may be used interchangeably but engineering should evaluate changes in the materials to ensure that the new one meets the application requirements. Type VI is a 65-70% post-industrial recyclate (20 mesh crumb rubber) and 30-35% TPE. 2.0 SCOPE This speci

8、fication covers the property and performance requirements, dimensional tolerances, source approval and quality control, identification and shipping, and designation on drawings. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specificati

9、on must comply with the requirements of the MPAPS B-50 specification. 3.0 REFERENCE DOCUMENTS Unless otherwise specified the latest issue of all referenced standards shall apply. The following standards, specifications, and regulations are referenced in this specification: Quality System Standard IS

10、O 9001 or TS-16949 CFR Title 29, Section 1910 ASTM D 624 NAVISTAR Supplier Packing and Shipping Std. D-13 ASTM D 412 ASTM D 1171 NAVISTAR MPAPS B-50 ASTM D 518 ASTM D 2137 NUMBER: MPAPS L-6008 TITLE: Masticated Rubber Sheet REVISION: 1707 This document is restricted and may not be sent outside Navis

11、tar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2017 by Navistar, Inc. JULY 2017 Page 2 of 4 4.0 GENERAL REQUIREMENTS 4.1 Original Properties: Original Properties Test Method Type I Type IA Type II Type III Type IV

12、 Type V Type VI Tensile Strength MPa/psi min Die C Die C Die C Die C Die C Die C Die C Parallel to Grain Flow ASTM D 412 4.8/700 10 5.0/725 3.3/475 4.8/700 4.8/700 4.3/620 Perpendicular to Grain Flow ASTM D 412 2.1/300 5.5 4.0/575 2.9/420 2.6/375 4.0/580 5.4/780 Tear Strength kN/m / lbf/in, min Die

13、B Die B Die C Die C Die B Die C Die C Parallel to Grain Flow ASTM D 624 21/120 50 25/145 16/90 26/150 38/216 29/168 Perpendicular to Grain Flow ASTM D 624 44/250 70 28/160 26/150 52/250 35/200 33/187 Elongation Die C Die C Die C Die C Die C Die C Die C Parallel to Grain Flow ASTM D 412 15% 15 140% 3

14、80% 25% 100% 220% Perpendicular to Grain Flow ASTM D 412 40% 20 125% 356% 50% 100% 290% Hardness 5 pts Shore A 80 90 75 60 80 84 80 Specific Gravity Shall be 0.90 to 1.30 (all Types) 4.2 Heat Aged Properties: Heat age at 70 C (158 F) for 70 hours. 4.2.1 Change In Tensile Strength Shall be 25% max wh

15、en tested in either direction. 4.2.2 Change In Elongation Shall be 25% max when tested in either direction. 4.2.3 Change in Hardness Shall be 10 points Shore A max. 4.3 Low Temperature Properties: ASTM D 2137, Method A Shall not fail when tested at -40 C (-40 F) in either direction. 4.4 Ozone Resist

16、ance(Types I, IA, II, and III only): ASTM D 518, Method B 50 Hours At 38 C (100 F) In Ozone Concentration of 100 pphm. NUMBER: MPAPS L-6008 TITLE: Masticated Rubber Sheet REVISION: 1707 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corpo

17、rate Technical Standards. Suppliers are required to assume all patent liability. 2017 by Navistar, Inc. JULY 2017 Page 3 of 4 4.4.1 Required There shall be no visible cracks under 7X magnification and, after exposure, samples shall have not less than 19 kN/m (110 lbf/in) minimum tear strength when t

18、ested in either direction. 4.5 Weathering Resistance(Types I, IA, II, and III only): ASTM D 1171 Expose samples to 6 weeks of Northern Indiana or Illinois exposure. 4.5.1 Required 100% quality retention rating. 4.6 Dimensional Tolerances (Metric and inch sizes and tolerances are not interchangeable)

19、 4.6.1 Thickness Nominal Size Thickness Required mm inch Mm inch 3.0 1/8 3.0 0.5 0.125 0.020 5.0 3/16 5.0 0.6 0.188 0.025 over 5.0 over 3/16 - 0.8 - 0.030 4.6.2 Width and Length Nominal Size Tolerance mm inch mm inch 0-100 0-4.00 1.0 0.040 101-250 4.01-10.00 1.25 0.050 over 251 over 10.01 .5% .5% 5.

20、0 QUALITY All production supplied shall be clean and free from dirt, oils, sharp edges, or defects harmful to product performance. 6.0 SOURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier Requirements All suppliers to NAVISTAR are required to be registered to ISO 9001 Quality System Requirements. NAVIST

21、AR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furnish copies of registration certificates t

22、o the Corporate Buyer upon request. 6.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No changes in formulation or processing practices are permitted without approval.

23、In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify Materials Engineering and Purchasing & Supplier Development of the proposed change(s). Test data indicating conformance to all requirements

24、 of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. NUMBER: MPAPS L-6008 TITLE: Masticated Rubber Sheet REVISION: 1707 This document is restricted and may

25、not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2017 by Navistar, Inc. JULY 2017 Page 4 of 4 6.3 Process Control The supplier shall either perform and report results of tests on specific lo

26、ts of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the quality control manager of the using NAVISTAR plant

27、 may determine testing and reporting requirements on specific products. 7.0 SHIPPING, PACKING AND IDENTIFICATION Loading, packing and identification shall be in accordance with Navistar Supplier Packing and Shipping Standard D-13. 8.0 DESIGNATION ON DRAWINGS Masticated Rubber, Type I, MPAPS L-6008 M

28、asticated Rubber, Type II, MPAPS L-6008 9.0 APPROVED MATERIALS Type I - Alert Manufacturing TB-58 (National Rubber) (Dodge-Requpol 8620) Type IA- Alert Manufacturing Fibermast 2S (NRI Industries Symar 2 ply Super Tough) Type II - Alert Manufacturing Tigrethane 7250 (Dodge-Requpol 7620 Fiber Reinforc

29、ed) Type III - Alert Manufacturing Tigrethane 4750 (Dodge-Requpol 7619 III) Type IV Koneta Nyracord Rubber Type V All State Enduraprene 2285 TPE Type VI-Viking Mud Flaps, TirePlast T70, Thermoplastic rubber 10.0 TECHNICAL INFORMATION For further information related to the technical content of this s

30、pecification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. 10400 W. North Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Markit Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-71

31、79 E-mail: AutomotiveIHS.com Website: http:/ REVISION HISTORY Revision Level Change Approved by Date Approved 1610 Converted to MPAPS R. Goluch 10/20/1016 1707 Added type VI R. Goluch 7/25/2017 Note: Existing drawings which specify TMS-6008 without reference to type may either use Type I, Type IA or Type II. If Type III is specified, Types I, IA or II may be substituted.