DLA DSCC-DWG-84192 REV D-2009 RELAYS POWER 100 AMPERES.pdf

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1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Changed manufacturers eligibility 23 Mar 87 S. Searcy B Changes in accordance with NOR 5945-R007-00. 14 Mar 00 K. Cottongim C Validation and update. 17 Sep 03 K. Cottongim D Incorporate boilerplate updates. Remove Suggested Source of Supply. Inactivate docu

2、ment. 13 Jul 09 Michael A. Radecki Prepared in accordance with ASME Y14.100 Suggested source drawing REV STATUS OF PAGES REV D D D D D D D D D D D PAGES 1 2 3 4 5 6 7 8 9 10 11 PMIC N/A PREPARED BY Richard A. Yannitti DESIGN ACTIVITY DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OH 45444-5000 Original d

3、ate of drawing 19 August 1985 CHECKED BY James R. Martin TITLE RELAYS, POWER, 100 AMPERES APPROVED BY Steven B. Searcy SIZE A CODE IDENT. NO. 14933 DWG NO. 84192 REV D PAGE 1 OF 11 AMSC N/A 5945-E136 CURRENT DESIGN ACTIVITY CAGE CODE 037Z3 DEFENSE LOGISTICS AGENCY DEFENSE SUPPLY CENTER COLUMBUS COLU

4、MBUS, OHIO 43218-3990 Notice of Inactivation for New Design DSCC Drawing 84192 is inactivate for new design and is no longer used, except for replacement purposes. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYT

5、ON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 84192 REV D PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the requirements for a hermetically sealed electromechanical relay supplied to type I requirements of MIL-PRF-6106, except as specified herein. 1.2 Part or Identifying Number (PIN). The complet

6、e PIN shall be as follows: 84192 -001 | | | | Drawing Dash number number (see table I) 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specificat

7、ion or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents in sections 3 and 4 of this specification, whether or not they are listed.

8、2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEP

9、ARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-6106 - Relays, Electromagnetic, General Specification For. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-202 - Test Method Standard, Electronic and Electrical Component Parts. (Copies of these documents are available online at http:/assist.daps.dla.mil/quicksearch

10、/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this documen

11、t, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Item requirements. The individual item requirements shall be in accordance with MIL-PRF-6106, and as specified herein. 3.2 Interface and physical dimensions. The interface and ph

12、ysical dimensions shall be as specified in MIL-PRF-6106, and herein (see figure 1). 3.3 Coil data and operational data. See table II and table III. 3.3.1 Operate time. The operate time shall be 30 milliseconds maximum with rated coil voltage. 3.3.2 Release time. The release time shall be 30 millisec

13、onds maximum from rated coil voltage (dc); 50 milliseconds maximum from rated coil voltage (ac). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 84192 REV D PAGE 3 3.3

14、.3 Contact bounce. The contact bounce shall be 5 milliseconds maximum. 3.3.3.1 Break bounce, normally open contacts only. Break bounce shall be .2 millisecond maximum. 3.3.4 Contact rating (amperes per pole). 3.3.4.1 Main contacts. See table III. 3.3.4.2 Auxiliary contacts. Auxiliary contacts shall

15、be 25 amperes at 28 V dc, or 115 V ac, 60/400 Hz, except configuration D, which is 10 amperes. 3.4 Physical requirements. Physical requirements of the relay shall be as specified herein (see table I and figure 1). 3.4.1 Dimensions and configuration. See figure 1. TABLE I. Mechanical and physical cha

16、racteristics. Dash number 84192- Configuration Weights (pounds, maximum) 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 A A B B C D A C B D A B B C D 1.60 1.60 1.60 1.60 1.75 1.50 1.60 1.75 1.60 1.50 1.60 1.60 1.60 1.75 1.50 Provided by IHSNot for ResaleNo reproduction or networking per

17、mitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 84192 REV D PAGE 4 TABLE II. Operating characteristics. Dash number Coil data Rated Max Pickup voltage Dropout voltage 1/ Hold voltage 1/ Volts Frequency (Hz) Res. 10% at 25C Ampere

18、s Volts Normal 1/ High temp test Cont current test -001 -003 -006 28 V dc N/A 44.5 N/A 29 V dc 18.0 V dc 19.3 V dc 22.5 V dc 1.5 V dc 7.0 V dc -002 -004 -005 -012 115 V ac 50 N/A .200 124 V ac 95 V ac 100 V ac 105 V ac 5.0 V ac 30 V ac -007 -008 -009 -010 28 V dc N/A 44.5 N/A 30 V dc 18.0 V dc 19.3

19、V dc 22.5 V dc 1.5 V dc 7.0 V dc -011 -013 -014 -015 115 V ac 400 N/A .200 124 V ac 95 V ac 100 V ac 105 V ac 5.0 V ac 30 V ac 1/ Over the temperature range. TABLE III. Rated contact load (amperes per pole) case grounded. Type of load Life operating cycles x 103 28 V dc 115 V ac 115/200 V ac, wye or

20、 delta 440 V ac, 60 Hz, wye or delta 400 Hz 60 Hz 400 Hz 60 Hz Resistive Inductive Motor 50 50 50 100 100 100 100 100 100 1/ 50 50 50 100 100 100 1/ 50 50 50 50 N/A N/A 1/ Motor load inrush limited to 400 amperes. 3.5 Electrical characteristics. 3.5.1 Insulation resistance. Insulation resistance sha

21、ll be 100 megohms at 500 V dc minimum. 3.5.2 Dielectric withstanding voltage. Coil to case and across open contacts: 1,250 V rms. All other points: 1,500 V rms. 3.5.3 Contact voltage drop. Contact voltage drop shall be 0.150 ohm maximum at rated voltage and current. Provided by IHSNot for ResaleNo r

22、eproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 84192 REV D PAGE 5 3.6 Environmental characteristics. 3.6.1 Shock. In accordance with MIL-STD-202, method 213, test condition C, except maximum g level

23、shall be 50 gs. 3.6.2 Vibration. In accordance with MIL-STD-202, method 204, test condition A. 3.6.3 Temperature range. See table IV. TABLE IV. Temperature range. Dash number Temperature Range Dash number Temperature range -001 -55C to +120C -009 -55C to +100C -002 -55C to +120C -010 -55C to +100C -

24、003 -55C to +120C -011 -55C to +85C -004 -55C to +120C -012 -55C to +100C -005 -55C to +120C -013 -55C to +85C -006 -55C to +120C -014 -55C to +85C -007 -55C to +100C -015 -55C to +85C -008 -55C to +100C 3.7 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or enviro

25、nmentally preferable materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.8 Certificate of compliance. A certificate of compliance shall be required

26、 from manufacturers requesting to be a suggested source of supply. 3.9 Conformance requirements. Relays furnished under this drawing shall have been subjected to, and passed all the requirements, tests, and inspections detailed herein. 3.9.1 Conformance inspection. Conformance inspection shall be in

27、 accordance with MIL-PRF-6106 and 4.2 herein. 3.10 Marking. Marking shall be in accordance with MIL-PRF-6106, except the PIN shall be in accordance with 1.2 herein. The “M6106“ PIN shall not be used. 3.11 Workmanship. The relays shall be uniform in quality and free from any defects that will affect

28、life, serviceability, or appearance. 4. VERIFICATION 4.1 Sampling and inspection. Sampling and inspection shall be in accordance with MIL-PRF-6106. 4.2 Conformance inspection. Conformance inspection shall be in accordance with group A listing of MIL-PRF-6106. Group A testing shall be performed on ea

29、ch inspection lot and manufacturers shall keep lot records for 3 years (minimum), monitor for compliance to the prescribed procedures, and observe that satisfactory manufacturing conditions and records on lots are maintained for these relays. 4.2.1 Group A inspection. Group A inspection shall consis

30、t of all tests specified in MIL-PRF-6106 for type I relays. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 84192 REV D PAGE 6 FIGURE 1. Dimensions and configuration.

31、Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 84192 REV D PAGE 7 FIGURE 1. Dimensions and configuration - Continued. Provided by IHSNot for ResaleNo reproduction or

32、networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 84192 REV D PAGE 8 FIGURE 1. Dimensions and configuration - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-

33、,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 84192 REV D PAGE 9 FIGURE 1. Dimensions and configuration - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO

34、 SIZE A CODE IDENT NO. 14933 DWG NO. 84192 REV D PAGE 10 Ltr Inches mm Min Max Min Max A 2.740 2.760 69.60 70.10 B .208 .228 5.28 5.79 C 2.719 2.781 69.06 70.64 D 1.865 1.885 47.37 47.88 E .296 R - 7.52 R - F .594 .656 15.09 16.71 G 1.969 SQ 2.031 SQ 50.01 51.59 H 3.219 3.281 81.76 SQ 83.34 SQ J - 3

35、.625 - 92.07 K - 3.300 - 83.82 L - 3.500 - 88.90 M - 3.625 - 92.07 N - 3.280 - 83.31 P .657 .719 16.69 18.26 Q 1.750 1.812 44.45 46.02 R .094 .156 2.39 3.96 S 1.469 1.531 37.31 38.89 T 2.781 2.843 70.64 72.21 U - 2.875 - 73.02 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for g

36、eneral information only. 3. Unless otherwise specified, tolerance is .031 (0.79 mm). FIGURE 1. Dimensions and configuration - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT

37、NO. 14933 DWG NO. 84192 REV D PAGE 11 5. PACKAGING 5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified in the contract or order (see 6.3). When packaging of materiel is to be performed by DoD personnel, these personnel need to contact the responsible packaging a

38、ctivity to ascertain requisite packaging requirements. Packaging requirements are maintained by the Inventory Control Points packaging activity within the Military Department or Defense Agency, or within the military services system commands. Packaging data retrieval is available from the managing M

39、ilitary Departments or Defense Agencys automated packaging files, CD-ROM products, or by contacting the responsible packaging activity. 6. NOTES (This section contains information of a general or explanatory nature which may be helpful, but is not mandatory.) 6.1 Notes. Only definitions of the notes

40、 specified in MIL-PRF-6106 will apply to this drawing. 6.2 Intended use. Relays conforming to this drawing are intended for use when military specifications do not exist and qualified military devices that will perform the required function are not available for OEM application. This drawing is inte

41、nded exclusively to prevent the proliferation of unnecessary duplicate specifications, drawings, and stock listings. When a military specification exists and the product covered by this drawing has been qualified for listing on QPL-6106, this drawing will become inactive for new design. The QPL-6106

42、 product shall be the preferred item for all applications. 6.3 Ordering data. The contract or purchase order should specify the following: a. Complete PIN (see 1.2). b. Requirements for delivery of one copy of the conformance inspection data or certificate of compliance that parts have passed confor

43、mance inspection with each shipment of parts by the manufacturer. c. Requirements for packaging and packing. 6.4 Replaceability. Relays covered by this drawing will replace the same generic device covered by a contractor prepared specification or drawing. 6.5 Tin whisker growth. The use of alloys wi

44、th tin content greater than 97 percent, by mass, may exhibit tin whisker growth problems after manufacture. Tin whiskers may occur anytime from a day to years after manufacture and can develop under typical operating conditions, on products that use such materials. Conformal coatings applied over to

45、p of a whisker-prone surface will not prevent the formation of tin whiskers. Alloys of 3 percent lead, by mass, have shown to inhibit the growth of tin whiskers. For additional information on this matter, refer to ASTM-B545 (Standard Specification for Electrodeposited Coatings of Tin). 6.6 Users of

46、record. Coordination of this document for future revisions is coordinated only with the suggested source(s) of supply and the users of record of this document. Requests to be added as a recorded user of this drawing may be achieved online at mailto:relaydla.mil or if in writing to: Defense Supply Center, Columbus, ATTN: DSCC/VAT, Post Office Box 3990, Columbus, OH 43218-3990 or by telephone (614) 692-4481 or DSN 850-4481. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-