BS EN 50066-1993 Specification for mini-couplers for the interconnection of electrical mains supplied equipment in road vehicles《道路车辆交流电源供电设备用小型连接器规范》.pdf

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1、BRITISH STANDARD BS EN 50066:1993 Specification for Mini-couplers for the interconnection of electrical mains supplied equipment in road vehicles The European Standard EN50066:1992 has the status of a BritishStandard UDC 621.316.541:629.11BSEN50066:1993 This BritishStandard, having been prepared und

2、er the directionof the Power Electrical Engineering Standards Policy Committee, was published underthe authority of the Standards Board and comes intoeffect on 15January1993 BSI01-2000 The following BSI references relate to the work on this standard: Committee reference PEL/4 Draft for comment 88/77

3、683 DC ISBN 0 580 21418 4 Cooperating organizations The European Committee for Electrotechnical Standardization (CENELEC), under whose supervision this European Standard was prepared, comprises the national committees of the following countries: Austria Italy Belgium Luxembourg Denmark Netherlands F

4、inland Norway France Portugal Germany Spain Greece Sweden Iceland Switzerland Ireland United Kingdom Amendments issued since publication Amd. No. Date CommentsBSEN50066:1993 BSI 01-2000 i Contents Page Cooperating organizations Inside front cover National foreword ii Foreword 2 Text of EN50066 3 Nat

5、ional annex NA (informative) Committees responsible 19 National annex NB (informative) Cross-references 20BSEN50066:1993 ii BSI 01-2000 National foreword This BritishStandard has been prepared under the direction of the Power Electrical Engineering Standards Policy Committee and is the English langu

6、age version of EN50066:1992 Mini-couplers for the interconnection of electrical mains supplied equipment in road vehicles published by the European Committee for Electrotechnical Standardization (CENELEC). A British Standard does not purport to include all the necessary provisions of a contract. Use

7、rs of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, pagesi andii, theEN title page, pages2 to20 and a back c

8、over. This standard has been updated (see copyright date) and may have had amendments incorporated. This will be indicated in the amendment table on the inside front cover.EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN50066 September1992 UDC621.316.541:629.11 Descriptors: Motor vehicles, elect

9、ric power distribution network, appliance interconnection, electric connectors, mini-couplers, definition, specification, marking, construction, tests, dimension English version Mini-couplers for the interconnection of electrical mains supplied equipment in road vehicles Mini-connecteurs dinterconne

10、xion de lquipement lectrique raccord au rseau dans les automobiles, autocars, caravanes et vehicules analogues Steckvorrichtungen fr das Verbinden der elektrischen Einrichtungen mit Netzanschlu in Kraftwagen, Omnibussen und dergleichen This European Standard was approved by CENELEC on24 March1992. C

11、ENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained o

12、n application to the Central Secretariat or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the Central Se

13、cretariat has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. CENE

14、LEC European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung Central Secretariat: rue de Stassart 35, B-1050 Brussels 1992 Copyright reserved to CENELEC members Ref. No. EN50066:1992 EEN50066:1992 BSI 01-

15、2000 2 Foreword This standard was prepared by BTTF52-3, Miniature connecting devices in cars. The draft standard was submitted to the CENELEC Unique Acceptance Procedure in June1991 and was ratified by CENELEC as EN50066 on24March1992. The following dates were fixed: For products which have complied

16、 with the relevant national standard before1995-03-01, as shown by the manufacturer or by a certification body, this previous standard may continue to apply for production until2000-03-01. NOTEIn this document, the following print types are used: requirements proper: in roman type; test specificatio

17、ns: in italic type; explanatory matter: in smaller roman type. Contents Page Foreword 2 Other publications quoted in this standard 3 1 Scope 3 2 Definitions 3 3 General requirement 4 4 General notes on tests 4 5 Marking 4 6 Preconditioning 5 7 Dimensions 5 8 Protection against electrical shock 5 9 P

18、rovision for earthing 5 10 Terminals and terminations 6 11 Construction 6 12 Protection against ingress of solid foreign bodies and harmful ingress of water and humidity 7 13 Insulation resistance and electric strength 7 14 Temperature rise 7 15 Flexible cables 8 16 Mechanical strength 8 17 Resistan

19、ce to heat 8 18 Screws, rivets, current-carrying parts 9 19 Creepage distances, clearances and distances through insulation 9 20 Resistance of insulating material to abnormal heat and to tracking 10 21 Resistance to corrosion 10 22 Resistance to chemicals 11 Annex A (normative) Testing of flexible c

20、onduits 12 Annex B (normative) Number of test specimens and test sequences 13 Annex C (informative) Example of a mains supplied electrical installation in a road vehicle 14 Standard sheets 15 Figure 1 Standard test finger 17 Figure 2 Ball-pressure test apparatus 18 Figure 3 Device for testing non-so

21、lid pins 18 latest date of publication ofan identical national standard (dop)1993-03-01 latest date of withdrawal ofconflicting national standards (dow)1995-03-01EN50066:1992 BSI 01-2000 3 Other publications quoted in this standard This European Standard incorporates by dated or undated reference, p

22、rovisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in

23、it by amendment or revision. For undated references the latest edition of the publication referred to applies. EN60309, Plugs, socket-outlets and couplers for industrial purposes. (IEC309, modified) EN60529, Classification of degrees of protection provided by enclosures. (IEC529) HD21.5S2, PVC-insul

24、ated cables of rated voltages up to and including450/750V Part5: Flexible cables (cords). (IEC227-5, modified) HD22.4S2, Rubber insulated cables of rated voltages up to and including450/750V Part4:Flexible cables (cords). (IEC245-4, modified) HD214S2, Method for determining the comparative and the p

25、roof tracking indices of solid insulating materials under moist conditions. (IEC112) HD444.2.1S1, Fire hazard testing Part2: Test methods, Glow-wire test and guidance. (IEC695-2-1) HD495S1, Spring-operated impact test apparatus and its calibration. (IEC817) IEC614-2-2, Specification for conduits for

26、 electrical installations Part2: Particular specifications for rigid plain conduits of insulating materials. IEC614-2-5, Specification for conduits for electrical installations Part 2: Particular specifications for flexible conduits. (under preparation) IEC884-1, Plugs and socket-outlets for househo

27、ld and similar purposes. ISO1101, Standard technical drawings Geometrical tolerancing Tolerancing of form, orientation, location and run-out Generalities, definitions, symbols, indication on drawings. ISO1456, Metallic coatings Electroplated coatings of nickel plus chromium. ISO1817, Rubber, vulcani

28、zed Determination of the effect of liquids. ISO2081, Metallic coatings Electroplated coatings of zinc on iron or steel. ISO2093, Metallic coatings Electroplated coatings of tin. ISO4046, Paper, board, pulp and related terms Vocabulary. 1 Scope This standard specifies general safety requirements for

29、mini-couplers with a rated current of16A and a rated voltage of250V a.c. single phase, applied for the interconnection of mains supplied equipment in road vehicles, e.g.to supply electrical heaters, battery chargers and cab heaters. This standard may also be used for mini-couplers for other similar

30、applications. The standard does not apply to devices used in flexible supply cables for the connection of household electrical appliances and the like to their supply. The introduction of requirements for mini-couplers for440V three phase is under consideration. It should be borne in mind that aspec

31、ts of product liability will have to be considered in conjunction with the use of mini-couplers. 2 Definitions The following definitions apply for the purpose of this European Standard. 2.1 mini-coupler a device for the connection and disconnection of flexible cables in the electrical mains supplied

32、 installation in road vehicles. It can consist of the following four parts: a connector, a part of a mini-coupler with contact tubes, which is integral with a flexible conduit and a three core flexible cable. an outlet, a part of a mini-coupler with contact tubes, which is integral with a piece of e

33、lectrical equipment. a plug, a part of a mini-coupler with contact pins, which is integral with a flexible conduit and a three core flexible cable. an inlet, a part of a mini-coupler with contact pins, which is integral with a piece of electrical equipment. 2.2 rated voltage the voltage value assign

34、ed to the mini-coupler by the manufacturer 2.3 rated current the current value assigned to the mini-coupler by the manufacturerEN50066:1992 4 BSI 01-2000 2.4 clearance the shortest distance in air between two conductive parts for the purpose of determining a clearance to accessible parts, the access

35、ible surface of an insulating enclosure shall be considered conductive as if it were covered by a metal foil wherever it can be touched by hand or the standard test finger according to EN60529, Figure 1 2.5 creepage distance the shortest distance along the surface of an insulating material between t

36、wo conductive parts for the purpose of determining a creepage distance to accessible parts, the accessible surface of an insulating enclosure shall be considered conductive as if it were covered by a metal foil wherever it can be touched by a hand or the standard test finger according to EN60529, Fi

37、gure 1 2.6 ambient temperature the temperature of the air surrounding the mini-coupler 2.7 temperature rise the difference between the temperature of the relevant part of the mini-coupler, measured at the load specified by the test specification, and the temperature of the air in the room in which t

38、he device is installed or used 2.8 non-rewirable connector; non-rewirable plug an accessory so constructed that it forms a complete unit with the flexible conduit and the flexible cable after connection and assembly by the manufacturer of the accessory (see11.5) 3 General requirement Mini-couplers s

39、hall be so designed and constructed that when used as intended their performance is reliable and without danger to persons or surroundings. In general, compliance is checked by carrying out all the relevant tests specified. 4 General notes on tests 4.1 Tests according to this standard are type tests

40、. 4.2 Unless otherwise specified, the specimens are tested as delivered and under intended conditions of use, at an ambient temperature of(23 5) C. For the testing, the specimens intended for connection by flexible cable shall be equipped with a flexible cable, at least0,5m long and enclosed in a fl

41、exible conduit. 4.3 The tests are carried out as specified in Annex B. 4.4 Unless otherwise specified, mini-couplers with contact tubes and those with pins are tested separately. 4.5 When, for a particular test, a mating mini-coupler is necessary, this mini-coupler shall be in accordance with the re

42、levant standard sheet. For the purpose of testing to this standard no gauges are considered to be necessary. 4.6 The neutral circuit, if any, is treated as a pole. 4.7 For the tests carried out on one specimen, a mini-coupler is deemed to not comply with the requirements of this standard if there is

43、 a failure in one or more of the tests. For the tests carried out on three specimens a mini-coupler is deemed not to comply with the requirements of this standard, if there are more failures than that of one specimen in one of the tests. If one specimen fails in a test, that test and those preceding

44、, which may have influenced the result of that test, are repeated on another set of specimens, all of which shall then comply with the repeated tests. In general, it will only be necessary to repeat the test which caused the failure. The applicant may submit, together with the number of specimens sp

45、ecified in Annex B, the additional set of specimens which may be needed should one specimen fail. The testing laboratory will then, without further request, test the additional specimens and will only reject if a further failure occurs. If the additional set of specimens is not submitted at the same

46、 time, a failure of one specimen will entail a rejection. 4.8 Mini-couplers integrated in or incorporated in an appliance or equipment are tested under the conditions of use of the equipment, the number of specimens then being the same as the number of specimens of equipment required according to th

47、e relevant standard for the equipment. 5 Marking 5.1 Mini-couplers shall be marked with: 16A,250V ; either the name, trade mark or identification mark of the manufacturer or of the responsible vendor; type reference, which may be a catalogue number; symbol for degree of protection by enclosure. The

48、marking of the rated current and the rated voltage may be as follows: 16/250or 16 250 - EN50066:1992 BSI 01-2000 5 Mini-couplers need not be separately marked if they are integrated or incorporated in a piece of electrical equipment, as then the marking requirements of the relevant standard for the

49、equipment apply. 5.2 Marking shall be durable and easily legible. Compliance is checked by inspection and by rubbing the marking by hand for15s with a piece of cloth soaked with test-fuel as specified in ISO1817, liquidC. After the test, the marking shall still be legible. 5.3 Devices incorporating mini-couplers shall be accompanied by an instruction for installation specifying how to amount the device and its cable, if any, within the vehicle with regard to protection against e.g.the risks for thermal