ASTM F1173-2001(2012) Standard Specification for Thermosetting Resin Fiberglass Pipe Systems to Be Used for Marine Applications《船用热固树脂玻璃纤维管系统的标准规范》.pdf

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1、Designation: F1173 01 (Reapproved 2012) An American National StandardStandard Specification forThermosetting Resin Fiberglass Pipe Systems to Be Usedfor Marine Applications1This standard is issued under the fixed designation F1173; the number immediately following the designation indicates the year

2、oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers reinforced thermosetting resinp

3、ipe systems with nominal pipe sizes (NPS) 1 through 48 in.(25 through 1200 mm) which are to be used for all fluidsapproved by the authority having jurisdiction in marine pipingsystems.1.2 The dimensionless designator NPS has been substitutedfor traditional terms as “nominal diameter,” “size,” and “n

4、omi-nal size.”1.3 Values stated in inch-pound are to be regarded as thestandard. Values given in parentheses are for information only.1.4 The following safety hazards caveat pertains to the testmethods which are included in this specification. This standarddoes not purport to address all of the safe

5、ty concerns, if any,associated with its use. It is the responsibility of the user of thisstandard to establish appropriate safety and health practicesand determine the applicability of regulatory limitations priorto use.2. Referenced Documents2.1 ASTM Standards:2D883 Terminology Relating to Plastics

6、D1598 Test Method for Time-to-Failure of Plastic PipeUnder Constant Internal PressureD1599 Test Method for Resistance to Short-Time HydraulicPressure of Plastic Pipe, Tubing, and FittingsD2105 Test Method for Longitudinal Tensile Properties of“Fiberglass” (Glass-Fiber-Reinforced Thermosetting-Resin)

7、 Pipe and TubeD2310 Classification for Machine-Made “Fiberglass”(Glass-Fiber-Reinforced Thermosetting-Resin) PipeD2584 Test Method for Ignition Loss of Cured ReinforcedResinsD2924 Test Method for External Pressure Resistance of“Fiberglass” (Glass-Fiber-Reinforced Thermosetting-Resin) PipeD2992 Pract

8、ice for Obtaining Hydrostatic or Pressure De-sign Basis for “Fiberglass” (Glass-Fiber-ReinforcedThermosetting-Resin) Pipe and FittingsD3567 Practice for Determining Dimensions of “Fiberglass”(Glass-Fiber-Reinforced Thermosetting Resin) Pipe andFittingsD5028 Test Method for Curing Properties of Pultr

9、usionResins by Thermal AnalysisD5686 Specification for “Fiberglass”(Glass-Fiber-Reinforced Thermosetting-Resin) Pipe and Pipe Fittings,Adhesive Bonded Joint Type Epoxy Resin, for Conden-sate Return Lines (Withdrawn 2002)3E1529 Test Methods for Determining Effects of Large Hy-drocarbon Pool Fires on

10、Structural Members and Assem-bliesF412 Terminology Relating to Plastic Piping Systems2.2 Other Documents:ANSI B16.1 Cast Iron Pipe Flanges and Flanged Fittings4ANSI B16.5 Pipe Flanges and Flanged Fittings4IMO ResolutionA.753(18) Guidelines for theApplication ofPlastic Pipes on Ships5NSF-616Code of F

11、ederal Regulations 21CFR175.105,21CFR177.2280, 21CFR177.2410, and 21CFR177.24205Code of Federal Regulations Title 46, Part 56, for PipingSystems, and Subpart 56.60-25 for Nonmetallic Materials5IMO Resolution A.653(16) Recommendation on ImprovedFire Test Procedures for Surface Flammability ofBulkhead

12、, Ceiling, and Deck Finish Materials51This specification is under the jurisdiction of ASTM Committee F25 on Shipsand Marine Technology and is the direct responsibility of Subcommittee F25.11 onMachinery and Piping Systems.Current edition approved Dec. 15, 2012. Published December 2012. Originallyapp

13、roved in 1988. Last previous edition approved in 2006 as F1173 01 (2006).DOI: 10.1520/F1173-01R12.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Docu

14、ment Summary page onthe ASTM website.3The last approved version of this historical standard is referenced onwww.astm.org.4Available from American National Standards Institute, 25 W. 43rd St., 4thFloor, New York, NY 10036.5Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700Rob

15、bins Ave., Philadelphia, PA 19111-5098, Attn: NPODS.6Available from the National Sanitation Foundation, P.O. Box 130140, 789 N.Dixboro Rd., Ann Arbor, MI 48113-0140.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1IMO Resolution MSC.61

16、(67) International Code for Appli-cation of Fire Test Procedures5OTI 95 634 Jet-Fire Resistance Test of Passive Fire Protec-tion Materials72.3 ISO Documents:ISO 9001 Quality Management SystemsRequirements4ISO 75 PlasticsDetermination of Temperature of Deflec-tion Under Load43. Terminology3.1 Definit

17、ions are in accordance with Terminologies D883and F412.3.2 Definitions of Terms Specific to This Standard:3.2.1 continuously electrically conductive, advpipe andfittings made conductive using discretely conductive materialsor layers.3.2.2 homogeneously electrically conductive, advpipe andfittings ma

18、de conductive using a resin additive so that conduc-tivity is maintained between any two points on the pipe orfitting.3.2.2.1 DiscussionFor conveying nonconducting fluids(those having conductance less than 1000 pico-Siemens permetre), pipe systems which are continuously or homoge-neously conductive

19、or have conductivity from the insidesurface to the outside surface are recommended. In accordancewith IMO Resolution A.753(18), all pipe located in a hazard-ous area, regardless of the fluid being conveyed, must beelectrically conductive.3.2.3 maximum operating pressure, nthe highest pressurethat ca

20、n exist in a system or subsystem under normal operatingconditions.3.2.4 representative piping system, na system composedof a single manufacturers pipes, fittings, joints, and adhesivesthat would normally be used by a customer or installer.4. Classification4.1 GeneralPipe and fittings are to be class

21、ified using thefollowing system which is similar to that of ClassificationD2310 for pipe.4.1.1 Types:4.1.1.1 Type IFilament wound.4.1.1.2 Type IICentrifugally cast.4.1.1.3 Type IIIMolded (fittings only).4.1.2 Resin:4.1.2.1 Resin 1Epoxy resin.4.1.2.2 Resin 2Vinylester resin.4.1.2.3 Resin 3Polyester r

22、esin.4.1.2.4 Resin 4Phenolic resin.4.1.2.5 Resin 5Customer-specified resin.4.1.3 Class:4.1.3.1 Class ANo liner.4.1.3.2 Class BReinforced liner.4.1.3.3 Class CNonreinforced liner.4.2 Pressure RatingPipe and fittings shall be classified asto the method used to obtain their pressure rating (refer toApp

23、endix X1).4.2.1 Rating Method 1Short-term test.4.2.2 Rating Method 2Medium-term (1000-h) test.4.2.3 Rating Method 3Long-term (10 000-h) test.4.2.4 Rating Method 4Long-term (10 000-h) regressiontest.4.3 Fire EndurancePiping systems are to be classified inaccordance with the following cells if fire pe

24、rformance is to bespecified (refer to Appendix X2).4.3.1 Fluid:4.3.1.1 Fluid EEmpty.4.3.1.2 Fluid EFInitially empty for 5 min, followed byflowing water. Fluid velocity of 3-ft/s maximum during quali-fication test.)4.3.1.3 Fluid SStagnant water.4.3.2 Fire Type:4.3.2.1 Fire Type JFJet fire with heat f

25、lux between 95 100and 126 800 Btu/(h-ft2) (300 and 400 kW/m2).4.3.2.2 Fire Type IFImpinging flame with heat flux of36 011 Btu/(h-ft2) (113.6 kW/m2).4.3.2.3 Fire Type HFHydrocarbon furnace test at 2012F(1100C).4.3.3 Integrity/Duration:4.3.3.1 Integrity ANo leakage during or after fire test.4.3.3.2 In

26、tegrity BNo leakage during fire test, except aslight weeping is acceptable. Capable of maintaining ratedpressure for a minimum of 15 min with a leakage rate of 0.05gal/min (0.2 L/min) after cooling.4.3.3.3 Integrity CMinimal or no leakage (0.13 gal/min(0.5 L/min) during fire test. Capable of maintai

27、ning ratedpressure with a customer-specified leakage rate after cooling.4.3.3.4 DurationThe duration of the test shall be specifiedin minutes and shall be specified or approved by the authorityhaving jurisdiction.5. Ordering Information5.1 When ordering pipe and fittings under this specification,the

28、 following should be specified (where applicable):5.1.1 Service Conditions:5.1.1.1 Fluid being transported.5.1.1.2 Design temperature (reference 6.6).5.1.1.3 Internal design pressure.5.1.1.4 External design pressure.5.1.2 General Information:5.1.2.1 Type (reference 4.1.1).5.1.2.2 Resin (reference 4.

29、1.2).5.1.2.3 Class (reference 4.1.3).5.1.3 Pressure Rating Method (Internal Only) (reference4.2).5.1.4 Fire Endurance:5.1.4.1 Fluid (reference 4.3.1).5.1.4.2 Fire type (reference 4.3.2).5.1.4.3 Integrity (reference 4.3.3).5.1.4.4 Flame spread rating (reference 6.4).5.1.4.5 Smoke and other toxic prod

30、ucts of combustion(reference 6.5).7Offshore Technology Information (OTI) Report is available from Health andSafety Executive, HSE Information Centre, Broad Ln., Sheffield, S3 7HQ, U.K.F1173 01 (2012)25.1.5 NPS.5.1.6 Manufacturers Identification (part number, productname, and so forth).5.1.7 Specific

31、 job requirements (that is, potable water usage,electrical conductivity).6. Performance Requirements6.1 Internal PressureAll components included in the pip-ing system shall have pressure ratings suitable for the intendedservice. Pressure ratings shall be determined in accordancewith Appendix X1 usin

32、g the method specified by the customeror a longer-term method, if available. If, for example, a RatingMethod 2medium-term test is specified and data for RatingMethod 3long-term test is available, then the long-term testdata is acceptable. Note that for some components, particularlyspecialty fittings

33、, long-term testing is not practical and ratingsfor these items will typically be determined using Rating TestMethod 1.6.2 External PressureAll pipe included in the pipingsystem shall have external pressure ratings suitable for theintended service. External pressure ratings shall be determinedby div

34、iding the results of Test Method D2924 by a minimumsafety factor of 3.6.3 Fire EnduranceThe piping system shall have the fireendurance required by the authority having jurisdiction basedon the intended location and service. Fire endurance shall bedetermined using the appropriate method in Appendix X

35、2.6.4 Flame SpreadThe authority having jurisdiction shalldesignate any flame spread requirements based on the locationof the piping. For ships, mobile offshore drilling units(MODUs), and floating oil production platforms subject to therequirements of SOLAS or Title 46 of the U.S. Code of FederalRegu

36、lations, performance shall be determined by test proce-dures given in IMO Resolution MSC.61(67), Annex 1, Part5Test for Surface Flammability, as modified for pipes inAppendix 3 of IMO Resolution A.753(18).6.5 Smoke and Other Toxic Products of Combustion Theauthority having jurisdiction shall designa

37、te any smoke andtoxicity requirements based on the location of the piping. Forships, MODUs, and floating oil production platforms subject tothe requirements of SOLAS or Title 46 of the U.S. Code ofFederal Regulations, performance shall be determined by testprocedures given in IMO Resolution MSC.61(6

38、7), Annex 1,Part 2Smoke and Toxicity Test, as modified in B.9.0 ofAppendix BFire Performance Tests.6.6 TemperatureThe maximum working temperature shallbe at least 36F (20C) less than the minimum glass transitiontemperature (determined in accordance with Test MethodD5028 or equivalent) or heat distor

39、tion temperature (deter-mined in accordance with ISO 75 Method A, or equivalent) ofthe resin or plastic material. The minimum glass transitiontemperature or heat distortion temperature, whichever is less,shall not be less than 176F (80C).NOTE 1Glass transition temperature shall be used for in-proces

40、squality control testing (reference 9.1.4, 9.2.4, and 9.3.3).6.7 Material CompatibilityThe piping material shall bechemically compatible with the fluid being carried and anyfluid in which it will be immersed.6.8 Electrical ResistanceConductive piping systems shallhave a resistance per unit length no

41、t to exceed 3.05 104/ft(1105/m) when tested in accordance with Appendix X3.Resistance to earth at any location on an installed pipingsystem required to be conductive shall be no greater than 1 106.6.9 Static Charge ShieldingConductive piping systemsshall have a maximum resulting voltage not to excee

42、d 1 % ofthe supply voltage induced on the exterior surface of the pipewhen tested in accordance with Appendix X3.6.10 Potable Water UsageThe material, including pipe,fittings, adhesive, and any elastomeric gaskets required shallhave no adverse effect on the health of personnel when used forpotable w

43、ater service. Material shall conform to NationalSanitation Standard 61 or meet the requirements of FDARegulations 21 CFR 175.105 and 21 CFR 177.2280, 21 CFR177.2410, or 21 CFR177.2420.7. Other Requirements7.1 FlangesStandard flanges shall have bolt patterns inaccordance with ANSI B16.5 Class 150 for

44、 nominal pipe sizes24-in. and smaller and in accordance with ANSI B16.1 Class125 for larger flanges. Consult the manufacturers literature forbolt length, torque specifications, and tightening sequence.7.2 Military UsagePiping and fittings used in militaryapplications shall comply with the provisions

45、 of Appendix D,Supplementary Requirements to Specification F1173 for U.S.Navy use.8. Workmanship and Appearance8.1 All pipe, fittings, and spools shall be visually inspectedfor compliance with the requirements stated in Table 1, and, ifappropriate, either repaired or rejected. After all minor repair

46、s,a pressure test in accordance with 9.1.1, 9.2.1,or9.3.1 shall beperformed on the component.9. Inspection and Sampling9.1 Pipe:9.1.1 Pressure TestsAminimum of 5 % of pipe joints shallbe tested at a pressure of not less than 1.5 times the pipe systempressure rating.9.1.2 Lot SizeA lot of pipe shall

47、consist of 150 joints, orfractions thereof, of one size, wall thickness, and grade incontinuous production.9.1.3 Short-Term Burst TestsShort-term hydrostatic bursttests shall be conducted in accordance with Test MethodD1599 at a minimum frequency of one test per lot. If themeasured value is less tha

48、n 85 % of the published value, the lotis rejected or subject to retest.9.1.4 Degree of CureThe glass transition temperature (Tg)shall be determined at a minimum frequency of one test perproduction lot. If the measured value is more than 10F lessthan the value in the manufacturers specification, the

49、lot isrejected or subject to retest.F1173 01 (2012)39.1.5 Glass ContentThe glass content (mass fraction ex-pressed as percentage) of at least one sample per production lotshall be determined in accordance with Test Method D2584.Ifthe measured glass content is not within 5 % of the value in themanufacturers specification, the lot is rejected or subject toretest.9.1.6 Wall ThicknessTotal wall thickness and reinforcedwall thickness shall be determined in accordance with PracticeD3567 once per every produc