ARMY MIL-PRF-12065 E-1996 WINCHES DRUM HAND-OPERATED SPUR GEAR 2 OR 3 PURCHASE《配备有2到3 股绳索的直齿轮的桶状手动绞车起货机》.pdf

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1、* . MIL-PRF-Ii2065E W 9999906 2015220 349 I INCH-POUND I 26 Februarv 1996 SUPERSEDING 9 August 1984 MIL-PRF-12065E MIL-W-12065D PERFORMANCE SPECIFICATION WINCHES, DRUM, HAND-OPERATED, SPUR GEAR, 2 OR 3 PURCHASE This specification is approved for use by all Departments and Agencies of the Department

2、of Defense. 1. SCOPE 1.1 Scope. This specification covers hand-operated, single-drum, spur gear driven, 2- or 3-purchase type winches. 1.2 Classification. The winches are of the following sizes, as specified (see 6.2): 1-112 tons 2 tons 3-1/2 tons 5 tons 6 tons 15 tons Beneficial comments (recommend

3、ations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: U.S. Army Tank-automotive and Armaments Command, ATTN: AMSTA-TR-E/BLUE, Warren, MI 48397-5000, by using the Standardization Document Improvement Proposal (DD Form 1426) appeari

4、ng at the end of this document, or by letter. IMSC N/A FSC 3950 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. Licensed by Information Handling ServicesMIL-PRF-12065E 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in section

5、s 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet

6、all specified requirements documents cited in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Spec ifications. standards. and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified

7、 herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation (see 6.2). SPECIFICATIONS FEDERAL RR-W-41 O - Wire Rope and Strand DEPARTMENT

8、 OF DEFENSE MIL-T-704 - Treatment and Painting of Materials (Unless otherwise indicated, copies of the above specifications, standards, and handbooks are available from the Standardization Document Order Desk, 700 Robbins Avenue, Bldg. 4D, Philadelphia, PA 191 11-5094.) 2.3 Non-Government publicatio

9、ns. The following document(s) form a part of this document to the extent specified herein. Unless otherwise specified, the issues of the documents which are DoD adopted are those listed in the issue of the DoDISS cited in the solicitation. Unless otherwise specified, the issues of documents not list

10、ed in the DoDISS are the issues of the documents cited in the solicitation (see 6.2). 2 Licensed by Information Handling ServicesIIL-PRF-L2065E W 9999906 2035222 133 MIL-PRF-12065E AMERICAN GEAR MANUFACTURERS ASSOCIATION (AGMA) AGMA Standards (Applications for copies should be addressed to the Ameri

11、can Gear Manufacturers Association, 1500 King Street, Suite 201, Alexandria, VA 22314.) 2.4 Order of precede nce. In the event of a conflict between the text of this document and the references cited herein, the text of this specification takes precedence. Nothing in this document, however, supersed

12、es applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article. When specified (see 6.2), a first article sample shall be subjected to first article inspection in accordance with 4.2. 3.2 Materials. Materials used shall be in accordance with the m

13、anufacturers materials specifications for winches. The materials shall be capable of meeting all the operational and environmental requirements specified herein. Asbestos, cadmium, and radioactive material shall not be used in this item (see 4.3.1 and 6.5). 3.2.1 Dissimilar metals. Dissimilar metals

14、 shall not be used in intimate contact with each other unless protected against galvanic corrosion (see 4.3.1). 3.2.2 Recvcled. recovered. or environmentally preferable maten als, Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that

15、 the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.3 Safety. 3.3.1 Ratchet. A ratchet mechanism, which will hold the load under maximum load conditions without assistance, shall be included. When engaged, the ratche

16、t shall allow winching of the load but will prevent playout of the load and kickback of the crank if released. When not engaged, the ratchet shall allow free wheeling playout of the wire rope (see 4.3.1). 3.4 Description, The winches shall be of the hand-operated, spur gear, single-drum, 2- or 3-pur

17、chase type. Load holding is provided by a ratchet mechanism and load holding/control by a handbrake. Capacities shall be as specified in table I. All parts having the same manufacturers part number shall be directly and completely interchangeable with each other 3 Licensed by Information Handling Se

18、rvices IIL-PRF-IIOE 9999906 2035223 O58 Size (tons) 1.5 2 3.5 5 6 15 MIL-PRF-12065E Wire rope Line pull* Diameter Length (pounds (lbs) (inches (in.) (feet (ft) 3000 711 6 150 4000 112 150 7000 1/2 175 10000 112 200 12000 718 200 30000 1 200 with respect to installation and performance on winches. Th

19、e winch shall be the latest model of the manufacturers standard commercial product equipped as specified herein and shall have been in production, marketed and in use for a minimum of one year preceding the solicitation for procurement. The introduction of normal product improvement changes in this

20、one year period is acceptable. 3.4.2 Brake. The winch shall be equipped with a lever operated, band or disc type handbrake and it shall be accessible for examination and adjustment. The brake shall control and hold the load under maximum load conditions without assistance from the ratchet. 3.4.3 Cra

21、nks. Power for the winch shall be supplied by one or two adjustable length crank(s) with rotating hand grips. Two or three gear ratios shall be provided which shall be selected by changing the location of the crank(s) from the drum shaft to the geared shaft(s). The effort for each crank shall not ex

22、ceed 25 lbs under rated load conditions. 3.4.4 Beariw. All bearings shall be of the sealed, anti-friction or replaceable bushing type (see 4.3.1). 3.4.5 Winch drum and wire roDe. The winch drum, flanges, and braking surfaces shall be machined to a finish not rougher than 250 microinches. The winch d

23、rums shall each have wire rope capacities as specified in table I. Unless otherwise specified (see 6.2), the wire rope shall conform to RR-W-410, type I, class 2, preformed, uncoated, regular lay. The wire rope diameter and length as specified in table I for the applicable sized winch shall be furni

24、shed installed on the drum. A swivel hook having a safety factor of not less than four shall be furnished and installed in the wire rope by means of a thimble, swaged type pendant fittings, or 4 Licensed by Information Handling ServicesMIL-PRF-12065E 9999906 2035229 T94 = MIL-PRF-12065E shall be sec

25、ured by a wire rope loop passing around open- and closed-end thimbles and spliced into the wire rope by the fabricator. The swivel hook shall be machined at the bearing surface to permit turning. 3.4.6 Gearing. All gears shall be of the spur type, manufactured in accordance with AGMA Standards, with

26、 a minimum service life of 5,000 hours. 3.4.7 Frame or housing. The frame or housing shall provide the strength and rigidity required in winching operations. The frame or housing shall contain the other components of the winch in one unit. Bracket(s) shall be furnished and installed on the frame for

27、 retaining the crank(s) when not in use. The frame or housing shall have a flat mounting base containing holes spaced for bolting the winch to a foundation. The number, size and spacing of holes shall be sufficient so that when mounted with the appropriate size bolts, the drum spooled to capacity an

28、d the rated load applied, no permanent deformation of the winch or bolts shall occur. 3.4.8 5-ton size. When specified (see 6.21, the 5-ton size shall have four base mounting holes, 0.69 in. in diameter. The holes shall be spaced 13.062 in. plus or minus 0.031 in. centers on lines parallel to the lo

29、ngitudinal axis of the drum and 10.875 in. plus or minus 0.031 in. centers on lines at right angles to the longitudinal axis of the drum. 3.5 Lubrication. All surfaces requiring lubrication shall be provided with a suitable means for lubricating. 3.6 Identification and marking. Identification and ma

30、rking shall be permanent and legible. Marking shall be applied to a nameplate attached to the winch base by screws, bolts, or rivets in a conspicuous, protected location. The nameplate shall be made of a material suitable to withstand environmental conditions expected with a winch. The winch namepla

31、te shall include the following information (see 4.3.1): a. Winch, drum, hand-operated, spur gear, 2- or 3-purchase b. National stock number (NSN) c. Part or Identifying Number (PIN) (see 6.3) d. Manufacturers serial number e. Manufacturers name or identification code (CAGE) f. Contractor or order nu

32、mber g. Date of manufacturing 5 Licensed by Information Handling Services MIL-PRF-IJOSE = 9999906 2035225 920 MIL-PRF-12065E 3.7 Treatment and ua inting. The portions of the winch normally painted shall be cleaned, treated, and painted in accordance with MIL-T-704, type A (see 4.3.1). 4. VERIFICATIO

33、N 4.1 Class ification of inspect ion. The inspection requirements specified herein are classified as follows: a. First article inspection (see 4.2). b. Conformance inspection(see 4.3). 4.2 First article insoection. 4.2.1 Examination. The winch shall be examined as specified in 4.3.1. Presence of one

34、 or more defects shall be cause for rejection. 4.2.2 Tests. The winch shall be tested as specified in 4.3.2. Failure of any portion of the test shall be cause for rejection. 4.2.3 First article model. Any changes or deviations of production winches from the approved first article model during produc

35、tion will be subject to the approval of the contracting officer. Approval of the first article model will not relieve the contractor of his obligation to furnish winches conforming to this specification. 4.3 Conformance inmection. The manufacturer shall utilize all its commercial production quality

36、control procedures for the winches produced for the government. In addition, prior to shipment, the contractor shall examine each winch for the defects listed in table II. 4.3.1 Examination. The winch shall be examined for the following defects in table II. Examination shall be visual, tactile or by

37、 measurement with standard inspection equipment (SIE). 6 Licensed by Information Handling ServicesCategory Major: 101 1 o2 103 104 105 106 107 108 MIL-PRF-L20bSE 9999906 2035226 67 W MIL-PRF- 1206536, TABLE II. Class ification of defects. Defect Method of examination Capacity not as specified (see t

38、able I). Assembly not complete or not correct. Materials not as specified (see 3.2). Dissimilar metals are not effectively insulated from each other (see 3.2.1). Bearings not as specified (see 3.4.4). Safety devices missing or not as specified (see 3.3.1) Identification markings not as specified (se

39、e 3.6). Treatment and painting not as specified (see 3.7). SIE L/ Visual Visual Visual Visual Visual Visual Visual I - 1/ SIE = Standard Inspection Equipment. 4.3.2 m. The performance of the winch shall be tested using the following procedures. Lubricate the winch. The winch shall be bolted to a sui

40、table foundation. The test load shall cause a minimum line pull as specified in table I. The line pull shall remain constant for a length of at least 30 ft. With the ratchet mechanism engaged, the load shall be winched for 30 ft and then the crank(s) shall be released. The effort required shall not

41、exceed 25 lbs per crank. No playout of the line is allowed. The handbrake shall be engaged and the ratchet shall be released. Using the handbrake only, controlled playout of the line shall be allowed, stopping and holding the load at approximately 5 ft increments for a total of 30 ft. This procedure

42、 shall be repeated for a total of 15 cycles. One cycle of the test shall be completed except the load shall be winched to within 5 ft of the winch so that the drum is spooled to capacity (input force on the crank(s) may exceed 25 lbs). Any evidence of damage, operating difficulties, or malfunctions

43、shall constitute failure of this test. 5. PACKAGING 5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified in the contract or order (see 6.2). When actual packaging of materiel is to be performed by DoD personnel, these personnel need to contact the responsible pac

44、kaging activity to ascertain requisite packaging requirements. Packaging requirements are maintained by the Inventory Control Points packaging activity within the Military Department or Defense Agency, or within the Military Departments System Command. Packaging data retrieval is available from the

45、managing Military Departments or Defense Agencys automated packaging files, CD-ROM products, or by contacting the responsible packaging activity. 7 Licensed by Information Handling Services MIL-PRF-12065E 9 999990b 2035227 7T3 MIL-PRF- 12065E 6. NOTES (This section contains information of a general

46、or explanatory nature which may be helpful, but is not mandatory.) 6.1 Intended use . The winch is intended for use in pulling loads where light weight and compactness are required or power is not available. . 6.2 Acqu isition reaweme nts. Acquisition documents must specify the following: a. Title,

47、number and date of this specification. b. Size, PIN, and quantity of winches required (see 1.2 and 6.3). c. Issue of DODISS to be cited in the solicitation, and if required, the specific issue of individual documents referenced (see 2.2.1 and 2.3). d. When a first article inspection is required (see

48、 3.1). e. When wire rope other than as specified is acceptable (see 3.4.5). f. When mounting hole requirement for the 5-ton size winch should be as specified in 3.4.8. g. Packaging requirements (see 5.1). 6.3 Part or Identifying Number (PIN). The PIN to be used for winches acquired to this specifica

49、tion are created as follows: M 12065 XXX Size (see 1.2) Examples: 2.0 = 2 tons, 3.5 = 3 1/2 tons Specification number Prefix for Military Specification 6.4 First article model. Any changes or deviations of production winches from the approved first article model during production will be subject to the approval of the contracting officer. Approval of the first article model will not relieve the contractor of his obligation to furnish winches conforming to this specification. 8 Licensed by Information Handling Services. MIL-PRF-It2065E 999990b 2035