ARMY MIL-PRF-12048E-1998 PETROLEUM TESTING KIT GROUND FUELS《地面燃料石油测试工具》.pdf

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1、MIL-PRF-LZOqBE W 9999906 2072683 983 MIL-PRF-12048E 1 June 1998 SUPERSEDING 24 December 1984 MIL-P- 12048D PERFORMANCE SPECIFICATION PETROLEUM TESTING KIT, GROUND FUELS This pifkation is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specifica

2、tion covers a petroleum testing kit for ground fiiels. The equipment is used to perform American Petroleum Institute (MI) and American Society for Testing and Materials (ASTM) tests for temperature determination, distillation, flash point, specific gravity, fiee water and particulate contamination.

3、2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information as examples. While every effort has been

4、made to ensurethe completeness of this list, document users are cautioned that they must meet all specified requirements documents cited in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications. standards. and handbooks. The following

5、specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto, cited in t

6、he solicitation (see 6.2). Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: U.S. Army Tank Automotive and Armaments Command, ATTN: AMSTA-TR-DI210, Warren, MI 48397-5000 by using the Standardizati

7、on Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. AMSC NIA FSC 6630 Distribution Statement A. Approved for public release, distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MI

8、L-PRF-12048E STANDARDS FEDERAL FED-STD-595 - Colors Used in Government Procurement DEPARTMENT OF DEFENSE MIL-STD-130 - Identification Marking of U. S. Military Property (Unless otherwise indicated, copies of federal and military specifications, standards, and handbooks are available fiom the Standar

9、dization Documents Order Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 191 1 1-5094.) the extent specified herein. Unless otherwise specified, the issues of the documents which are DoD adopted are those listed in the issue of the DoDISS cited in the solicitation. Unless otherwise specified

10、, the issues of documents not listed in the DoDISS are the issues of the documents cited in the solicitation (see 6.2). 2.3 Non-Government publications. The following documents form a part of this document to AMERICAN PETROLEUM INSTITUTE (API) API-MPMS Chapter 7 Section 1 - Static Temperature Determ

11、ination Using (Application for copies should be addressed to the American Petroleum Institute, Mercury-In-Glass Tank Thermometers 1220 L Street, Northwest Washington, D. C. 20005-4070.) AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) ASTM D 86 ASTM D 93 ASTMD 1298 - Standard Method for Distillatio

12、n of Petroleum Products - Standard Methods for Flash Point by Pensky-Martens Closed Cup Tester - Standard Practice for Density, Relative Density (Specific Gravity), or API Gravity of Crude Petroleum and Liquid Petroleum Products by Hydrometer Method ASTM D 4057 - Standard Practice for Manual Samplin

13、g of Petroleum and Petroleum Products ASTM D 4176 - Standard Test Method for Free Water and Particulate Contamination in Distillate Fuels (Visual Inspection Procedures) (Application for copies should be addressed to the American Society for Testing and Materials, 1 O0 Barr Harbor Drive, West Conshoh

14、ocken, PA 19428-2959.) NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA) NEMA 2535.2 - Environmental and Facility Safety Signs (Application for copies should be addressed to the National Electrical Manufacturers Association 1300 N 17th St., Suite 1847, Rosslyn, VA 22209.) NATIONAL FIRE PROTECTION

15、 ASSOCIATION (NFPA) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-_- MIL-PRF-12048E 9999906 2072685 756 MIL-PRF-12048E NFPA 70 - National Electrical Code (Application for copies should be addressed to the National Fire Protection Association, One

16、 Batterymarch Park, P.O. Box 9101, Quincy, MA 02269-9101.) references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 2.4 Order of precedence. In the event of a conf

17、lict between the text of this document and the 3. REQUIREMENTS 3.1 Description. The petroleum-based ground fuels testing kit shall consist of the components 3.2 First article. When specified (see 6.2), a sample shall be subjected to first article inspection described herein and be fitted in a transp

18、ortable container. in accordance with 4.2. 3.3 Materials. The contractor shall select materials capable of meeting all the operational and environmental requirements specified herein. Test kit components shall be resistant to fuel and fuel esters, ultraviolet radiation and ozone deterioration. Unbre

19、akable, or break resistant, materials shall be used as practicable. 3.3.1 Material deterioration and control. The kit and its components shall be fabricated fiom compatible materials, inherently corrosion and deterioration resistant or treated to provide protection against the various forms of corro

20、sion and deterioration to which they are susceptible. 3.3.2 Dissimilar metals. Dissimilar materials shall be electrically isolated fiom one another to minimize or prevent galvanic corrosion. 3.3.3 Recycled, recovered, or environmentally Preferable materials. Recycled, recovered, or environmentally p

21、referable materials shall be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. Used, rebuilt, or remanufactured components, pieces and parts shall not be incorporated

22、in the test kit. 3.4 Operating; parameters. 3.4.1 Maior components. The kit shall be provided with all components and accessories required to perform initial sampling and at least 10 (each) of the listed tests, on individual samples, without replenishment. Tools necessary to open and/or remove the d

23、rum or barrel bung shall be included. The kit shall include instruction plate(s), or booklet) on how to perform the procedures for testing of fuel. The sampling and testing accomplished with this set shall be as follows: a. b. C. Fuel sampling per ASTM D 4057 (Tube sampling procedure ; 0.9 L f O. 1

24、L) Distillation of petroleum products per ASTM D 86 Flash point by Pensky-Martens closed cap tester per ASTM D 93 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF- 12048E d. Free water and particulate contamination in distillate fuels per AS

25、TM D 4176 (Procedurel) e. Fuel temperature per MI-MPMS Chapter 7 Section 1 3.4.2 Government hished DroDertv. The following item, one per kit, will be furnished by the Government. Sampling and Gaging Kit, Petroleum: Portable-NSN 6680-00-1 5 1-53 1 O The sampling and gaging kit (23 cm x 23 cm x 39.4 c

26、m; 10 kg) shall fit within and be an integral component of the ground fuels test kit. 3.4.3 Power connection. The electrically operated components of the kit shall use 1 lSVac, f 1 O%, 60 Hz, f 2% and shall conform to the requirements of the National Electrical Code, NFPA 70. All electrically operat

27、ed components shall be UL approved. 3.4.4 Container. The kit components shall be contained in a container. The container shall be fabricated so that it can be raised and locked into working position; and lowered and locked for transit or storage. In its working position, the top of the kit shall pro

28、vide a flat, horizontal surface with a minimum of 1 sq. meter and a height of 91 f 10 cm. Partitions or other suitable means to block the wind ?om the work area shall be provided. Components within the container shall be securely restrained, and adequately cushioned to prevent damage during transit.

29、 3.4.4.1 Envelo-pe. The overall dimensions of the container, in storage or transit configuration, shall not be greater than 91.5 cm (36.0 inches) long x 53.5 cm (21.0 inches) deep x 63.5 cm (25.0 inches) high. 3.4.4.2 Weight. The weight ofthe kit shall not exceed 89 kg (196 pounds). 3.4.4.3 Stowable

30、 handles. The design of the container shall incorporate handles, or other suitable means, for grasping, handling, and carrying by four persons wearing appropriate protective clothing. The handles shall retract or fold within the envelope of the container when not in use. 3.5 Test kit loading diam. A

31、 diagram shall be provided to identi equipment placement in the container. The loading diagram shall be permanently affixed to the inside of the kits cover to easily identi storage locations. The loading diagram shall be legible for the life of the kit. 3.6 Environmental requirements. 3.6.1 Climatic

32、. The kit shall be capable of performing in any ambient temperature fiom -25C to 50C. When placed in storage, the test kit shall not be damaged in any ambient temperature fiom -33C to 63C (see 4.5.2). 3.6.2 Fungus Resistance. Components susceptible to fungus and moisture damage shall be 3.6.3 Visibi

33、lity. The kit shall contain a light source for performing tests in poorly lit areas. 3.6.4 Water Resistance. The container shall not allow any water leakage. treated for protection. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-1204E m 99

34、99906 2072687 529 = . MIL-PFW- 12048E 3.7 Transportabilitv. The kit shall be capable ofwithstanding the vibration stress and shock encountered when transported by all modes of transportation. 3.8 Personnel environment. 3.8.1 Human Factors. Compartment access and grasp areas shall reflect compatibili

35、ty with the Clothing and Personal Equipment (CPE) of personnel using and maintaining the kit, under the environmental conditions specified herein. Grasp areas shall be located to provide easy accessibility and shall not interfere with installation, removal, operation, or maintenance. 3.8.2 Safety, T

36、he construction shall incorporate methods to protect personnel fiom shock hazards, to include consideration of ground currents and voltage limits (possible arcing) according to NFPA 70. Adequate safe-guards shall be incorporated into the kit and its components so that personnel shall not be exposed

37、to concentrations of toxic or corrosive substances. Equipment that, in normal operation, exposes personnel to surface temperatures greater than 55 f 1 OC for prolonged contact or handling, or 60 k 1C for momentary contact, shall be appropriately guarded. Except where functionally required, exposed s

38、urfaces shall be he fiom burrs, sharp edges and corners, or other features that present a personnel safety hazard; or shall be shielded against contact. Danger or caution signs, labels, and markings shall be used to warn of potential or specific hazards according to NEMA 2535.2. 3.9 Treatment and pa

39、inting. Unless otherwise specified (see 6.2), the container shall be cleaned, treated, and painted in accordance with the manufacturers standard commercial practice and MIL-C-46168 shall be used as a guide for coating. The color shall be Army green #383, color #34094 of FED-STD-595. 3.1 O Labeling.

40、Labels, legends, placards, signs, markings, or a combination of these shall be provided for personnel to identify, interpret, follow procedures, and to avoid hazards. Label characteristics shall be consistent with the accuracy of identification required, time available for recognition and appropriat

41、e response, distance at which the labels must be read, and with label design within and between units. Labels shall be permanent, clear, distinct; and have a high contrast, foreground to background. The weight and appropriate lift restrictions shall be shown on a durable, corrosion resistant plate p

42、ermanently affured to the exterior of the container. Guidance on lift restrictions and marking may be found in MIL-HDBK-759. The plate must be legible for the life of the kit. 3.10.1 Identification markings. The kit shall be identified to include item nomenclature, NSN, manufacturers name, part numb

43、er, manufacturing date, Commercial and Government Entity (CAGE) code, contract number and serial number following the criteria prescribed in MIL-STD- 130. 4. VERIFICATION 4.1 Classification of inspections. The inspection requirements specified herein are classified as follows: a. First article inspe

44、ction (see 4.2). b. Conformance inspection (see 4.3). 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-PRF-L2048E 0b 2072b88 465 - No. 101 102 - - - 103 - 104 105 106 107 108 1 09 110 111 112 113 - - - - - - - - - - MIL-PRF-12048E 4 Protection

45、devices not as specified Accessibility not as specified 4.2 First article inspection. When a first article inspection is required, it shall be performed on one complete test kit. The inspection shall include the examination of 4.4 and the testing of 4.5. 4.3 Conformance inspection. Conformance inspe

46、ction shall include the examination of 4.4. 4.4 Examination. Each test kit shall be examined for the deficiencies listed in Table I. The presence of one or more defects shall be cause for rejection. 3.4.3 & 3.8.2 3.8, 3.8.1, 3.8.2 TABLE I. Examination. Examination Description Reqt Para Components an

47、d consumables not as specified Container not as specified Component placement not as specified in loading diagram I 3.4.1 & 3.4.2 3.4.4, 3.4.4.1, 3.4.4.3 3.5 Weight not as specified I 3.4.4.2 Labeling not as specified 3.10 Identification marking not as specified 3.10.1 3.3, 3.3.1- 3.3.3 Materials no

48、t as specified Deterioration prevention and control not as specified I 3.3.2 Dissimilar metals not protected against galvanic corrosion as specified Treatmenvpainting not as specified Visibility device not as specified 3.3.2 3.6.3 Method I Visual/Doc./SIE IVisuaVDoc. VisuaVDoc./SIE Visuamoc. I Visua

49、VDoc. Visuarnoc. I Visual/Doc./sIE I Doc. = Documentation, SIE = Standard Inspection Equipment 4.5 Tests. The tests shall be conducted in the following order: 4.5.1.1 through 4.5.1.5 (Performance), 4.5.3.1 (Transportability), 4.5.3.3 (Shock), 4.5.2.5 (Water Resistance), 4.5.3.2 (Vibration), 4.5.2.1 through 4.5.2.4 (High/Low Temp - Storage/Operational) 4.5.1 Performance. Performance testing shall be conducted at room temperature (20 f 2 OC) unless otherwise sp