AIR FORCE DOD-HDBK-343-1986 DESIGN CONSTRUCTION AND TESTING REQUIREMENTS FOR ONE OF A KIND SPACE EQUIPMENT《一类空间设备的设计 制造及测试设备》.pdf

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1、DOD-HDBK-343 (USAF)01 FEBRUARY 1986MILITARY HANDBOOKDESIGN, CONSTRUCTION, AND TESTINGREQUIREMENTS FORONE OF A KIND SPACE EQUIPMENTNO DELIVERABLE DATA REQUIREDBY THIS DOCUMENT FSC 1810DISTRIBUTION STATEMENT A Approved for public release: distribution unlimited.Provided by IHSNot for ResaleNo reproduc

2、tion or networking permitted without license from IHS-,-,-DOD-HDBK-343 (USAF)01 FEBRUARY 1986DEPARTMENT OF THE AIR FORCEWashington, D.C. 20330Design, Construction, and Testing Requirementsfor One of a Kind Space Equipment1. This Military Handbook is approved for use by theDepartment of the Air Force

3、, and is available for use by allDepartments and Agencies of the Department of Defense.2. Beneficial comments (recommendations, additions,deletions) and any pertinent data which may be of use inimproving this document should be addressed to:USAF Space Division, SD/ALMP. o. Box 92960Worldway Postal C

4、enterLos Angeles, CA 90009-2960by using the self-addressed Standardization Document ImprovementProposal (DD Form 1426) appearing at the end of this document orby letter.iiProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-HDBK-343 (USAF)01 FEBRUARY

5、1986The high reliability required of all space equipment isachieved by the designs, design margins, and by themanufacturing process controls imposed at each and every levelof assembly. The design and design margins should assure thatthe space equipment is capable of performing in the spaceenvironmen

6、t . The manufacturing process controls are intended toassure that a known quality product is manufactured to meet thedesign requirements and that any changes required can be madebased on a known baseline. Attention to every detail isrequired throughout development, manufacture. qualification.transpo

7、rtation. and preflight testing to assure successfuloperations of the space equipment.For high-priority, long-life. complex space equipment, highreliability is usually achieved by strict compliance to themilitary specifications and standards that document therequirements and good practices needed to

8、achieve long life.Programs for these types of space equipment are generallystructured to provide extensive checks and balances. withdetailed reviews of each step by independent personnel. toassure that no problem is overlooked. Particular attention isgiven in the design to eliminating single-point f

9、ailure modes,wherever practicable. Special design analysis, specialscreening during manufacturing.and other quality provisionsthat will assure reliability are implemented on any remainingsingle-point failure items to avoid latest defects. For theseprograms. a full qualification program is conducted

10、on each ofthe components, on each of the space experiments, and on eachspace vehicle involved.Not all space equipment is high priority or long life.Many space programs are for a single mission that is of shortduration, and the equipment may be relatively simple, or involveonly one experiment.When co

11、mpared to long-life, more complexprograms,these one of a kind space programs often presentexcellent opportunities to save substantial time and money inthe acquisition. There is still a requirement for highreliability, because a flight failure in space is seldom costeffective.The real problem is to i

12、dentify those cost-savingmeasures that are reasonable for each program and that will notincrease risks in an unacceptable way. This military handbookis intended to address those issues and various other facets ofengineering information pertinent to requirements for one of akind space equipment. The

13、handbook provides the basis for aconsistent technical approach for such programs in order toachieve,in a cost-effective way, the high reliability required.The material presented is intended as a baseline of requirementsthat should be tailored to the needs of each program.iiiProvided by IHSNot for Re

14、saleNo reproduction or networking permitted without license from IHS-,-,-DOD-HDBK-343 (USAF)01 FEBRUARY 1986FOREWORD (continued)Section 1, Scope. states the purpose of this handbook.Section 2 is the list of documents referenced in the text of thehandbook. Section 3 presents definitions for various c

15、lasses ofspace programs and equipment, as well as the definitions for thevarious levels of assembly terms used. Note that the programcharacteristics imposed by the statement of work and datadelivery requirements of the acquisition contract determine theprogram class. The equipment characteristics im

16、posed by theprogram peculiar specifications referenced in the acquisitioncontract determines the equipment class. There is no requirementthat the equipment class and the program class be the same.That could be the case, but almost any mix can be visualized tomeet unique program requirements. Section

17、 4 presents a seriesof tables comparing typical attributes of the various classes toprovide a summary overview that may be helpful. Tables I, II,and III are matrices of some of the baseline program ormanagement related items that may be used by the government indefinitizing the Statement of Work or

18、other contract provisionsfor various classes of programs.In contrast. Tables IV through IX are matrices thatsummarize the technical requirements presented in detail inSections 5 through 10 of this handbook for various classes ofvehicles or experiments.A program peculiar specification for acertain cl

19、ass of space equipment would typically incorporate thegeneral technical requirements by extracting or referencing theapplicable requirements from Sections 5 through 10 of thishandbook. For the convenience of those preparing spaceequipment specifications,these sections of the handbook addressthe requ

20、irements in essentially the same sequence. format, andorganization that would be addressed in a program peculiarspecification. Section 5 addresses equipment characteristics,Section 6 general design requirements,Section 7 requirementsfor computer resources. Section 8 manufacturing requirements.Sectio

21、n 9 storage and handling requirements, and Section 10addresses quality assurance provisions.Section 11, Notes,provides guidance information on tailoring of requirements andon the classification process.The requirements documented here for one of a kind spaceequipment were given guidance from several

22、 NASA and Air Forcedocuments. In particular. the Experimenters Planning Guide forDepartment of Defense Space Test Program (The Air Force SpaceDivision Report SD-TR-83-24) should be used in coordination withthis document in that it provides many lessons learned fromflying one of a kind experiments ov

23、er the last twenty years. Inaddition. this Experimenters Planning Guide includes furtherguidance for integration, launch and orbit operations support.ivProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-HDBK-343 (USAF)01 FEBRUARY 1986CONTENTSProvide

24、d by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-HDBK-343 (USAF)01 FEBRUARY 1986CONTENTS (Continued)viProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-HDBK-343 (USAF)01 FEBRUARY 1986CONTENTS (Continued

25、)viiProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-HDBK-343 (USAF)01 FEBRUARY 1986CONTENTS (Continued)viiiProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-HDBK-343 (USAF)01 FEBRUARY 1986CONTEN

26、TS (Continued)ixProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-HDBK-343 (USAF)01 FEBRUARY 1986CONTENTS (Continued)Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-HDBK-343 (USAF)01 FEBRUARY 19

27、86SECTION 1SCOPE1.1 PURPOSEThis handbook provides definitions of various classes ofspace programs and of various classes of space equipment. Thehandbook also provides detailed technical requirements for thedesign,construction. and testing of various classes of spaceequipment. These requirements are

28、a composite of those thathave previous been found to be cost effective for one of a kindspace programs. The information presented is intended to aid inthe formulation of more detailed requirements including design,manufacturing. and testing for specific programs.1.2 APPLICATIONExtracting or referenc

29、ing applicable requirements for acertain class of space equipment from Sections 5 through 10 ofthis handbook is intended to assist in the preparation of programpeculiar specifications. The material presented for each class isintended as a baseline that should be tailored to the needs ofeach acquisit

30、ion as described in Section 11. The terms“component.” “experiment,” and “vehicle” are increasing levels ofassembly of space equipment addressed in this handbook.Spaceequipment includes both the hardware and the associated software.(See Section 3 in this handbook for definitions. )1.3 CLASSIFICATIONS

31、Space equipment covered by this document are categorized intofour classes:Class A High Priority, Minimum RiskClass B Risk with Cost CompromisesClass C Economically Reflyable or RepeatableClass D Minimum Acquisition CostA full definition of each class is given in Section 3.Matrices that illustrate di

32、fferences among the various classes aregiven in Section 4. Unless otherwise stated in the text of aparagraph, the requirements presented in this document apply toClass A, Class B, and Class C space equipment. Unless requirementsare specifically stated for Class D in the text of a paragraph, theClass

33、 C requirements are to be used as guidance for Class D.1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-HDBK-343 (USAF)01 FEBRUARY 1986Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-HDBK-343

34、(USAF)01 FEBRUARY 1986SECTION 2REFERENCED DOCUMENTSThis section does not list the Space Division) Regulationsor other program management related documents that are onlyidentified in tables as a convenience to the reader.2.1 GOVERNMENT DOCUMENTS2.1.1 Specifications, Standards, and Handbooks. Unlessot

35、herwise specified, the following specifications. standards.and handbooks of the issue listed in that issue of theDepartment of Defense Index of Specifications and Standards(DoDISS) specified in the solicitation form a part of thisstandard to the extent specified herein.SPECIFICATIONS:FederalQQ-N-290

36、QQ-C-320MilitaryMIL-M-3171MIL-C-5541MIL-F-7179MIL-A-8625DOD-E-8983DOD-W-83575MIL-S-83576Nickel Plating (Electrodeposited)Chromium Plating (Electrodeposited)Magnesium Alloy. Processes for Pretreatmentand Prevention of Corrosion onChemical Conversion Coatings on Aluminum andAluminum AlloysFinishes and

37、 Coatings. General Specificationfor Protection of Aerospace Weapons Systems.Structures and PartsAnodic Coatings, for Aluminum and AluminumAlloysElectronic Equipment. Aerospace. ExtendedSpace Environment, General Specification forWiring Harness. Space Vehicle, Design andTesting, General Specification

38、 forSolar Cell Arrays, Space Vehicle, Design andTesting, General Specification for3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-HDBK-343 (USAF)01 FEBRUARY 1986DOD-A-83577DOD-E-83578STANDARDS:MilitaryMIL-STD-889MIL-STD-1246MIL-STD-1472MIL-STD-1

39、522MIL-STD-1539MIL-STD-1540MIL-STD-1541MIL-STD-1547MIL-STD-1574DOD-STD-1578MIL-STD-1589MIL-STD-1815HANDBOOKSMIL-HDBK-5MIL-HDBK-17Assemblies, Moving Mechanical, for SpaceVehicles, General Specification forExplosive Ordnance for Space Vehicles,General Specification forDissimilar MetalsProduct Cleanlin

40、ess Levels and ContaminationControl ProgramHuman Engineering Design Criteria forMilitary Systems. Equipment and FacilitiesStandard General Requirements for Safe Designand Operation of Pressurized Missile andSpace SystemsElectrical Power, Direct Current, SpaceVehicle Design RequirementsTest Requireme

41、nts for Space VehiclesElectromagnetic Compatibility Requirementsfor Space SystemsParts, Materials. and Processes Requirementsfor Space and Launch Vehicles, TechnicalSystem Safety Program for Space and MissileSystemsNickel-Cadmium Battery Usage Practice forSpace VehiclesJOVIAL (J73)AdaMetallic, Mater

42、ials and Elements forAerospace Vehicle StructuresPlastics for Aerospace Vehicles - Part 1,Reinforced Plastics4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-HDBK-343 (USAF)01 FEBRUARY 1986MIL-HDBK-17 Plastics for Aerospace Vehicles - Part 11,Tra

43、nsparent Glazing MaterialsDOD-HDBK-263 Electrostatic Discharge Control Handbook forProtection of Electrical and ElectronicParts, Assemblies and EquipmentMIL-HDBK-340 Application Guidelines for MIL-STD-1540B;Test Requirements for Space Vehicles2.1.2 Other Government Documents, Drawings, andPublicatio

44、ns. The following other Government documents,drawings. and publications form a part of this handbook to theextent specified herein.JSC 07700 Space Shuttle System Payload Accommodations,Vol XIV. (NASA JSC)SP-R-0022 Vacuum Stability Requirements of PolymericMaterials for Spacecraft Applications(NASA J

45、SC)NHB 1700.7 Safety Policy and Requirements for PayloadsUsing the Space Transportation System (STS)(NASA)KHB 1700.7 Space Transportation System Payload GroundSafety Handbook (Joint NASA/Air Forcedocument designated by the Air Force asSAMTO HB S-100)SAMTO HB S-100 Space Transportation System Payload

46、 GroundSafety Handbook (Joint NASA/Air Forcedocument designated by NASA as KHB 1700.7)FIPS PUB 1 Code for Information Interchange (FederalInformation Processing Standard; NationalBureau of Standards. This document is thesame as ANSI-STD X 3.4-1968)(Copies of specifications, standards. handbooks, dra

47、wings, andpublications required by contractors in connection with specifiedacquisition functions should be obtained from the contractingactivity or as directed by the contracting officer.)2.2 NONGOVERNMENT DOCUMENTSThe following document(s) form a part of this handbook tothe extent specified herein.

48、 Unless otherwise specified, theissues of the documents which are DoD adopted shall be those5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-HDBK-343 (USAF)01 FEBRUARY 1986listed in the issue of the DoDISS specified in the solicitation.The issues of documents which have not been adopted shall bethose in effect on the date of the cited DoDISS.ANSI-STD X 3.4-1968 Code for Information Interchange(This document is the same asFIPS PUB 1)(Application for copies should be addressed to American NationalStandards Institute, 1430 Bro