SAE AS 85049 120C-2017 CONNECTOR ACCESSORIES ELECTRICAL STRAIN RELIEF 90 ELF-LOCKING AND NON-SELF-LOCKING CATEGORY 4B (FOR AS50151 CRIMP AS95234 MIL-DTL-26482 SERIES 2 AS81703 SERI.pdf

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1、 AEROSPACE STANDARD CONNECTOR ACCESSORIES, ELECTRICAL, STRAIN RELIEF, 90 SELF-LOCKING AND NON-SELF-LOCKING, CATEGORY 4B (FOR AS50151 CRIMP, AS95234, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, AND MIL-DTL-83723 SERIES III CONNECTORS) AS85049/120Copyright 2017 SAE International All rights reserved. No

2、part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel:

3、+1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED2005-04REVISED2017-05THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 REV.C FEDERAL SUPPLY CLASS 5935 AS85049 /120 SHEET 1 OF 3 REV. C PROCUREMENT SPECIFICATION: AS85049 SAE Technical

4、Standards Board Rules provide that: “This report is published by SAEtoadvance thestate of technicaland engineering sciences. The useof this report is entirely voluntary, and its applicability andsuitability for any particularuse, includingany patent infringement arisingtherefrom,is the sole responsi

5、bility of theuser.” SAE reviews eachtechnical reportatleast every fiveyears at whichtime it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.or

6、g/AS85049/120C RATIONALE REVISION IS REQUIRED TO CHANGE THE FIGURE 1 DRAIN HOLE REQUIREMENT TO A MINIMUM. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS85049. FIGURE 1 - ACCESSORY DIMENSIONS AND CONFIGURATION AERO

7、SPACE STANDARD AS85049 /120 SHEET 2 OF 3 REV. C CONNECTOR ACCESSORIES, ELECTRICAL, STRAIN RELIEF, 90 SELF-LOCKING AND NON-SELF-LOCKING, CATEGORY 4B (FOR AS50151 CRIMP, AS95234, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, AND MIL-DTL-83723 SERIES III CONNECTORS) TABLE 1 - DASH NUMBERS AND DIMENSIONS DA

8、SH NO. CONNECTOR SHELL SIZE A MAX LENGTH 2/ B DIM MAX C .031 DIM 1/ D MAX DIA E MAX OVERALL LENGTH F MAX G MAX H MAX SCREW SIZE (REF) MIL-DTL- 83723 SERIES 3 AS50151 CRIMP, AS95234 AS81703 SERIES 3 MIL-DTL- 26482 SERIES 2 -03 - - 3 - .93 (23.6) .88 (22.4) .219 (5.6) .95 (24.1) 1.29 (32.8) .84 (21.3)

9、 .710 (18.03) 1.32 (33.5) 4-40 -08 8 8S - 8 .93 (23.6) .88 (22.4) .219 (5.6) .89 (22.6) 1.29 (32.8) .81 (20.6) .710 (18.03) 1.26 (32.0) 4-40 -10 10 10S,10SL - 10 1.02 (25.9) .94 (23.9) .264 (6.7) 1.01 (25.7) 1.38 (35.1) .87 (22.1) .710 (18.03) 1.38 (35.1) 4-40 -12 12 12,12S 7 12 1.21 (30.7) 1.12 (28

10、.4) .344 (8.7) 1.14 (29.0) 1.57 (39.9) .93 (23.6) .710 (18.03) 1.50 (38.1) 4-40 -14 14 14,14S 12 14 1.27 (32.3) 1.19 (30.2) .460 (11.7) 1.26 (32.0) 1.63 (41.4) 1.00 (25.4) .710 (18.03) 1.63 (41.4) 4-40 -16 16 16,16S 19 16 1.42 (36.1) 1.44 (36.6) .545 (13.8) 1.39 (35.3) 1.78 (45.2) 1.06 (26.9) .710 (

11、18.03) 1.75 (44.5) 4-40 -18 18 18 27 18 1.53 (38.9) 1.56 (39.6) .615 (15.7) 1.51 (38.4) 1.89 (48.0) 1.23 (31.2) .710 (18.03) 1.99 (50.6) 6-32 -20 20 20 37 20 1.65 (41.9) 1.69 (42.9) .698 (17.7) 1.64 (41.7) 2.01 (51.1) 1.30 (33.0) .710 (18.03) 2.07 (52.6) 6-32 -22 22 22 - 22 1.78 (45.2) 1.75 (44.5) .

12、780 (19.8) 1.76 (44.7) 2.14 (54.4) 1.36 (34.5) .710 (18.03) 2.25 (57.2) 6-32 -24 24 24 - 24 1.90 (48.3) 1.88 (47.8) .850 (21.6) 1.89 (48.0) 2.26 (57.4) 1.42 (36.1) .710 (18.03) 2.37 (60.2) 8-32 -28 - 28 - - 2.20 (55.9) 2.12 (53.8) .950 (24.1) 2.14 (54.4) 2.72 (69.1) 1.63 (41.4) .890 (22.6) 2.70 (68.

13、6) 8-32 -32 - 32 - - 2.27 (57.7) 2.50 (63.5) 1.015 (25.8) 2.40 (61.0) 2.79 (70.9) 1.86 (47.2) .890 (22.6) 3.05 (77.5) 8-32 -36 - 36 - - 2.39 (60.7) 2.62 (66.5) 1.187 (30.1) 2.64 (67.1) 2.91 (73.9) 1.98 (50.3) .890 (22.6) 3.30 (83.8) 8-32 -40 - 40 - - 2.52 (64.0) 2.68 (68.1) 1.220 (31.0) 2.89 (73.4)

14、3.04 (77.2) 2.10 (53.3) .890 (22.6) 3.55 (90.2) 8-32 -44 - 44 - - 2.77 (70.4) 3.00 (76.2) 1.500 (38.1) 3.14 (79.8) 3.29 (83.6) 2.36 (59.9) .890 (22.6) 3.93 (99.8) 8-32 -48 - 48 - - 2.89 (73.4) 3.50 (88.9) 1.625 (41.3) 3.39 (86.1) 3.41 (86.6) 2.48 (63.0) .890 (22.6) 4.18 (106.2) 8-32 -61 - - 61 - 1.9

15、0 (48.3) 1.88 (47.8) .850 (21.6) 1.95 (49.5) 2.26 (57.4) 1.45 (36.8) .710 (18.03) 2.43 (61.7) 8-32 1/ CABLE ENTRY IS MEASURED WITH SADDLE BARS CLOSED AND BOTTOMED ON CLAMP BARS. 2/ THE “A“ DIMENSION IS MEASURED FROM THE BOTTOM OF THE ACCESSORY TEETH TO THE END OF THE STRAIN RELIEF. REQUIREMENTS: ALL

16、 REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS85049. 1. DESIGN AND CONSTRUCTION: ACCESSORIES SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1 AND TABLE 1. DIMENSIONS ARE IN INCHES AND APPLY AFTER PLATING. UNLESS OTHERWISE SPECIFIED, TOLERANCES SHALL BE: .XX = .03 AND .XXX = .01

17、5 ANGULAR TOLERANCES X = 2. METRIC EQUIVALENTS ARE IN PARENTHESES, ARE GIVEN FOR GENERAL INFORMATION ONLY, AND ARE BASED UPON 1 INCH = 25.4 MM. INTERFACE DIMENSIONS: IN ACCORDANCE WITH AS85049, FIGURE 4 OR 4A. ACCESSORY: CONSISTS OF A COUPLING NUT, BODY, AND STRAIN RELIEF. THE COUPLING NUT SHALL BE

18、CAPTIVATED TO AND FREE TO ROTATE ON THE BODY. FOR THE NON-SELF-LOCKING COUPLING NUT CONFIGURATION (DASH “-“), THREE (3) EQUALLY SPACED HOLES SHALL BE PROVIDED WITH OPTION “H” AND SHALL ACCOMMODATE .020 MAXIMUM SAFETY WIRE. 2. STRAIN RELIEF ACCOMMODATES AS85049/127 BUSHING STRIP. 3. DETENTED SELF-LOC

19、KING PROVIDES A POSITIVE AUDIBLE DETENTED COUPLING. OPTION “N” IS A FREE SPINNING SELF-LOCKING COUPLING. 4. CLAMPS SHALL HAVE NO PROTRUSIONS OR SHARP EDGES WHICH MAY PINCH CABLE. AEROSPACE STANDARD AS85049 /120 SHEET 3 OF 3 REV. C CONNECTOR ACCESSORIES, ELECTRICAL, STRAIN RELIEF, 90 SELF-LOCKING AND

20、 NON-SELF-LOCKING, CATEGORY 4B (FOR AS50151 CRIMP, AS95234, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, AND MIL-DTL-83723 SERIES III CONNECTORS) 5. MATERIAL AND FINISH: AS SPECIFIED IN TABLE 2 AND AS LISTED BELOW. LOCKNUTS AND SCREWS: 300 SERIES CORROSION-RESISTANT STEEL, PASSIVATE; SILVER OR CHROMATE

21、 PLATE OPTIONAL. SELF-LOCKING DEVICE: CORROSION RESISTANT MATERIAL. TABLE 2 - MATERIAL AND FINISH FIGURE MATERIAL FINISH 1 ALUMINUM ALLOY IN ACCORDANCE WITH AS85049 A, 1/ N, 2/ W, X, Y, 2/ Z CORROSION RESISTANT STEEL 300 SERIES IN ACCORDANCE WITH AS85049 2/ B, S, XS, YS, 2/ ZS 1/ N FINISH NOT RECOMM

22、ENDED FOR USE IN APPLICATIONS THAT MAY BE SUSCEPTIBLE TO SALT WATER CORROSION. 2/ W, Z, B, AND ZS FINISHES NOT RECOMMENDED FOR USE IN APPLICATIONS THAT MAY BE SUSCEPTIBLE TO OUTGASSING (ALSO SEE SPECIFICATION NOTES). 6. PART OR IDENTIFYING NUMBER (PIN): EXAMPLE: M85049/ 120 - 10 W H BASIC PART NUMBE

23、R SPECIFICATION SHEET CONFIGURATION “-“ (DASH) FOR NON-SELF-LOCKING “N” FOR NON-DETENT SELF-LOCKING “S” DETENT SELF-LOCKING (SEE REQMT 4) DASH NUMBER FINISH OPTION “H” SUPPLIED WITH SAFETY WIRE HOLES, SEE DESIGN REQ. (OMIT FOR NONE) QUALIFICATION: SEE AS85049, CATEGORY 4B. SPECIFICATION NOTES NOTICE

24、 THIS DOCUMENT REFERENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT LOCAL OFFICIALS IF YOU HAVE QUESTIONS CONCERNING CADMIUMS USE. 1. REVISION INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT

25、 EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.