FORD W-KA0-2004 GLOBAL MANUFACTURING STANDARDS SAFETY OF MACHINERY《全球性制造标准 机械的安全性》.pdf

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1、1 GLOBAL MANUFACTURING STANDARDS SAFETY OF MACHINERY STANDARD NUMBER: w-KA0 ISSUE DATE: 20040426 REV: PURPOSE: This standard is issued to consolidate the location of adopted external standards within the Ford K-Standards Safety of Machinery category. These standards are to be employed, regardless of

2、 country of origin, or use, for mass production and general-purpose machine tools, and facilities equipment to ensure consistent protection of Ford Motor Company employees and facilities. Generally, these requirements are not retroactive to existing equipment, unless specifically called for in the r

3、eferenced standards. Consistent with the hierarchy of standards described in the European Norms, the following standards are classified as Type A, Type B1 and Type B2. TYPE A: Type A standards provide basic concepts, principles for design, and general aspects that can be applied to all machinery. ST

4、ANDARD NUMBER REPLACED STANDARD NAME EXTERNAL STANDARD NO. EXTERNAL STANDARD NAME New ISO 11161 Industrial Automation Systems Safety of Integrated Manufacturing Systems Basic Requirements New ANSI B11.19 Safeguarding When Referenced by the Other B11 Machine Tool Safety Standards Performance Criteria

5、 for the Design, Construction, Care and Operation (see exceptions noted below) New ANSI B11.20 Manufacturing Systems/Cells Safety Requirements for Construction, Care, and Use New NBN EN ISO 12100-1: 1/2/2004 (EN 292 Part 1) Safety of Machinery Basic Concepts and General Principles for Design Part 1:

6、 Basic Terminology and Methodology. New NBN EN ISO 12100-2: 2003 (EN 292 Part 2) Safety of Machinery Basic Concepts and General Principles for Design Part 2. Technical Principles New ISO 13849-1 (EN 954-1) Safety of Machinery Safety related parts of control systems Part 1: General principles for des

7、ign New ISO 14121 (EN 1050) Safety of Machinery Principles for risk assessment New EN 60204 Safety of Machinery Electrical equipment of machines Part 1:General Requirements EXCEPTIONS: All references to holdout, restraint, or pullback devices noted in ANSI B11.19 shall be ignored, including the defi

8、nition in 2.26, and the application, design and construction requirements in section 4.2.2. Holdout or restraint devices shall not be used on any machines used in Ford Motor Company. NOTE: ISO 11161 and ANSI B11.20 contain requirements for integrated manufacturing systems/cells. 2 GLOBAL MANUFACTURI

9、NG STANDARDS SAFETY OF MACHINERY STANDARD NUMBER: w-KA0 ISSUE DATE: 20040426 REV: TYPE B1: Type B1 standards are directed towards particular safety aspects (e.g. safety distances, surface temperatures, or noise) STANDARD NUMBER REPLACED STANDARD NAME EXTERNAL STANDARD NO. EXTERNAL STANDARD NAME New

10、ISO 13852 (EN 294 ) Safety of Machinery Safety Distances to Prevent Danger Zones Being Reached By the Upper Limbs New ISO 13853 (EN 811) Safety of Machinery Safety Distances to Prevent Danger Zones being Reached by the Lower Limbs New ISO 13854 (EN 349) Safety of Machinery Minimum Gaps to Avoid Crus

11、hing of Parts of the Human Body New ISO 13855 (EN 999) Safety of Machinery Hand/ Arm Speed Approach Speed of Parts of the Body for Positioning of Safety Devices Safety of Machinery The positioning of protective equipment in respect of approach speeds of parts of the human body New ISO 14118 (EN 1037

12、) Safety of Machinery Prevention of unexpected start-up New ISO 13850 (EN 418) Safety of Machinery Emergency stop equipment functional aspects; principles for design New EN 981 Safety of Machinery System of Auditory and Visual Danger and Information Signals New EN 982 Safety of Machinery Safety Requ

13、irements for Fluid Power Systems and Their Components - Hydraulics New EN 983 Safety of Machinery Safety Requirements for Fluid Power Systems and Their Components - Pneumatics New ISO 10218 (EN 775; ANSI/RIA R15.06; CAN/CSA Z434) Manipulating Industrial Robots Safety New IEC 62061 Safety Machinery F

14、unctional Safety of Electrical, Electronic, and Programmable Control Systems Exceptions: References to attended program verification in RIA R15.06, CSA Z434 and in ISO 10218 shall be ignored. Refer to the Corporate Robot Standard FAS08-131 for additional guidance in robots and robotic applications.

15、NOTE: In ANSI Z535.4 the word “Product“ is the term used to describe machinery & equipment. 3 GLOBAL MANUFACTURING STANDARDS SAFETY OF MACHINERY STANDARD NUMBER: w-KA0 ISSUE DATE: 20040426 REV: TYPE B1: Type B1 standards are directed towards particular safety aspects (e.g. safety distances, surface

16、temperatures, or noise) STANDARD NUMBER REPLACED STANDARD NAME EXTERNAL STANDARD NO. EXTERNAL STANDARD NAME New IEC 61310-1 (EN 61310-1) Safety of Machinery Indication, marking and actuation Part 1. Requirements for visual, auditory and tactile signals New ISO 3864 ISO/TC 145 (ANSI Z535.4) Safety Co

17、lors and Safety Signs (ISO) Product Safety Signs and Labels New EN 14122, Parts 1 through 4 2004 Safety of Machinery Permanent means of access to machinery Part 1: Choice of fixed means of access between two levels Part 2: Working platforms and walkways Part 3: Stairs, stepladders and guard-rails Pa

18、rt 4: Fixed Ladders New EN12437-4 (draft) Safety of Machinery Permanent means of access to machinery Part 4: Fixed Ladders New EN626 Safety of Machinery reduction of risks to health from hazardous substances emitted by machinery Part 1: Principles and specifications for machinery manufacturers Part

19、2: Methodology leading to verification procedures Exceptions: References to attended program verification in RIA R15.06, CSA Z434 and in ISO 10218 shall be ignored. Refer to the Corporate Robot Standard FAS08-131 for additional guidance in robots and robotic applications. NOTE: In ANSI Z535.4 the wo

20、rd “Product“ is the term used to describe machinery & equipment. 4 GLOBAL MANUFACTURING STANDARDS SAFETY OF MACHINERY STANDARD NUMBER: w-KA0 ISSUE DATE: 20040426 REV: TYPE B2: Type B2 standards are directed towards safety-related devices (e.g. two-hand controls, interlocks, pressure sensitive mats,

21、presence-sensitive devices, and mechanical guards. STANDARD NUMBER REPLACED STANDARD NAME EXTERNAL STANDARD NO. EXTERNAL STANDARD NAME New ISO 13851 (EN 574) Safety of Machinery Two-Hand Control Devices Functional Aspects and Design Principles KZ3X-1 9/93 Machine and Equipment Mechanical Guards ISO

22、14120 (EN 953) Safety of Machinery Guards General Requirements for the Design and Construction of Fixed and Movable Guards U-KZ003X 5/87 Machine and Equipment Guards ISO 14120 (EN 953) Safety of Machinery Guards General Requirements for the Design and Construction of Fixed and Movable Guards New ISO

23、 14119 (EN 1088) Safety of Machinery Interlocking Devices Associated with Guards Principles for Design and Selection New ISO 13856-1 (EN 1760-1) Safety of Machinery Pressure Sensitive Protective Devices Part 1. General Principles for the Design and Testing of Pressure Sensitive Mats and pressure sen

24、sitive floors New IEC 61496-1 (EN 614961) UL 61496-1 Safety of Machinery Electro-Sensitive Protective Equipment Part 1. General Requirements and Tests New IEC 61496-2 (EN 61496-2) UL 61496-2 Safety of Machinery Electro-Sensitive Protective Equipment Part 2. Particular Requirements for Equipment Usin

25、g Active Opto-Electronic Protective Devices (AOPDs) EXCEPTIONS: None noted for Type B1 or B2 Standards. NOTE: Ford Global Manufacturing Standard w-EL4 Light Curtains and Presence-Sensing Devices for Machine Safeguarding incorporates IEC 61496-1 and 2 by reference. 5 GLOBAL MANUFACTURING STANDARDS SA

26、FETY OF MACHINERY STANDARD NUMBER: w-KA0 ISSUE DATE: 20040426 REV: Specific points in this Ford Global Manufacturing Standard (GMS) which appear to be in conflict with the requirements of the international or national standards incorporated herein by reference, or between these referenced standards,

27、 either now or in the future, shall be brought to the attention of the Ford Corporate Occupational Health and Safety (OH&S) activity for resolution. Ford OH&S shall consult with the appropriate Ford GMS Technical Committee for assistance. Standards Access Internal Ford Motor Company activities may o

28、btain industry standards by accessing the Information Handling Service (IHS) web site, http:/ . For standards not available through IHS, they can be obtained directly through the RLIS Global Standards Service Website at http:/ Suppliers may obtain industry standards directly from the issuing Standar

29、ds Development Organization, or obtain CD-ROM, Web Access or Hard Copy through a subscription program from the sources listed below. AUTOWEB COMMUNICATIONS INC. INFORMATION HANDLING SERVICE (IHS) U. S. Help Desk 616-396-0880 U.S./Canada 1-800-716-3447 European Help Desk 44 207-977-1033 International Help Desk 1-303-397-2896 http:/ http:/