EN ISO 11161-2007 en Safety of machinery - Integrated manufacturing systems - Basic requirements (Incorporates Amendment A1 2010)《机械安全 集成制造系统 基本要求 包含修改件A1-2010》.pdf

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1、BRITISH STANDARDBS EN ISO 11161:2007+A1:2010 Safety of machinery Integrated manufacturing systems Basic requirementsICS 13.110; 25.040.01g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g

2、38g50g51g60g53g44g42g43g55g3g47g36g58Incorporating corrigendumApril 2010National forewordThis British Standard is the UK implementation of EN ISO 11161:2007+A1:2010, incorporating corrigendum April 2010. It is identical to ISO 11161:2007, incorporating amendment 1:2010. It supersedes BS EN ISO 11161

3、:2007 which is withdrawn.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to ISO text carry the number of the ISO amendment. For example, text altered by ISO amendment 1 is indicated by !“.The UK participation in its preparatio

4、n was entrusted to Technical Committee MCE/3, Safeguarding of machinery.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct app

5、lication.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN ISO 11161:2007+A1:2010This British Standard waspublished under the authorityof the Standards Policy andStrategy Committeeon 29 June 2007 BSI 2010Amendments/corrigenda issued since publicationDate Comments

6、 30 April 2010 Implementation of ISO amendment 1:2010 with CEN endorsement A1:201030 September 2010 Addition of Annexes ZA and ZBISBN 978 0 580 71534 1EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 11161:2007+A1March 2010ICS 13.110; 25.040.01English VersionSafety of machinery - Integrated man

7、ufacturing systems - Basicrequirements (ISO 11161:2007)Scurit des machines - Systmes de fabrication intgrs -Prescriptions fondamentales (ISO 11161:2007)Sicherheit von Maschinen - Integrierte Fertigungssysteme -Grundlegende Anforderungen (ISO 11161:2007)This European Standard was approved by CEN on 1

8、3 April 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be ob

9、tained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Manage

10、ment Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,

11、 Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by

12、 any means reservedworldwide for CEN national Members.Ref. No. EN ISO 11161:2007: EForeword This document (EN ISO 11161:2007) has been prepared by Technical Committee ISO/TC 199 “Safety of machinery“ in collaboration with Technical Committee CEN/TC 114 “Safety of machinery“, the secretariat of which

13、 is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2007, and conflicting national standards shall be withdrawn at the latest by November 2007. According to the CEN/CENELEC I

14、nternal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg,

15、 Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice The text of ISO 11161:2007 has been approved by CEN as EN ISO 11161:2007 without any modifications. Foreword to amendment A1This document (EN ISO 11161:2007/A

16、1:2010) has been prepared by Technical Committee ISO/TC 199 “Safety of machinery“ in collaboration with Technical Committee CEN/TC 114 “Safety of machinery”, the secretariat of which is held by DIN. This Amendment to the European Standard EN ISO 11161:2007 shall be given the status of a national sta

17、ndard, either by publication of an identical text or by endorsement, at the latest by September 2010, and conflicting national standards shall be withdrawn at the latest by September 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent r

18、ights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). According to

19、 the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Lat

20、via, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 11161:2007/Amd 1:2010 has been approved by CEN as a EN ISO 11161:2007/A1:2010 without any modification. BS EN I

21、SO 11161:2007+A1:2010EN ISO 11161:2007+A1:2010 (E)For relationship with EU Directive(s), see informative Annexes ZA, and ZB, which are integral parts of this document. Reference numberISO 11161:2007(E)INTERNATIONAL STANDARD ISO11161Second edition2007-05-15Safety of machinery Integrated manufacturing

22、 systems Basic requirements Scurit des machines Systmes de fabrication intgrs Prescriptions fondamentales ii BS EN ISO 11161:2007+A1:2010EN ISO 11161:2007+A1:2010 (E)iiiContents Page Foreword. v Introduction . vi 1 Scope 1 2 Normative references 1 3 Terms and definitions .2 4 Strategy for risk asses

23、sment and risk reduction .6 4.1 General6 4.2 Specification of the limits of the IMS.6 4.3 Determination of the task6 4.4 Identifying hazardous situations8 4.5 Risk estimation and risk evaluation.8 4.6 Risk reduction8 5 Risk assessment10 5.1 Specifications of the IMS 10 5.2 Identification of hazards

24、and hazardous situations.12 5.3 Risk estimation 13 5.4 Risk evaluation.14 6 Risk reduction14 6.1 Protective measures14 6.2 Validation of the protective measures.14 7 Task zone(s) .14 7.1 General14 7.2 Determination.15 7.3 Design .15 7.4 Functional analysis16 8 Safeguarding and span of control .16 8.

25、1 Safeguarding of task zones 16 8.2 Span of control.17 8.3 Electrical equipment requirements17 8.4 Modes17 8.5 Safeguards .18 8.6 Protective measures when safeguards are suspended.18 8.7 Muting and blanking20 8.8 Control 20 8.9 Reset of perimeter safeguarding devices .21 8.10 Start/restart.21 8.11 E

26、mergency stop.22 8.12 Measures for the escape and rescue of trapped persons.22 9 Information for use 22 9.1 General22 9.2 Marking .23 10 Validation of the design 23 10.1 Validation that the design meets the requirements .23 10.2 Validation of the protective measures.23 Annex A (informative) Examples

27、 of integrated manufacturing systems (IMSs).24 Annex B (informative) Flow of information between the integrator, user and suppliers.27 BS EN ISO 11161:2007+A1:2010EN ISO 11161:2007+A1:2010 (E)iv Annex C (informative) Span of control examples within an IMS . 28 Annex D (informative) Temporary observa

28、tion of the automatic process . 32 Bibliography . 36 BS EN ISO 11161:2007+A1:2010EN ISO 11161:2007+A1:2010 (E)Annex ZA (informative) Relationship between this European Standard and the EssentialRequirements of EU Directive 98/37/EC 37Annex ZB (informative) Relationship between this European Standard

29、 and the EssentialRequirements of EU Directive 2006/42/EC 37vForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical commi

30、ttees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the I

31、nternational Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft Internationa

32、l Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the

33、 subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 11161 was prepared by Technical Committee ISO/TC 199, Safety of machinery, in accordance with the Agreement on technical cooperation between ISO and CEN (Vienna Agreement). This second edi

34、tion cancels and replaces the first edition (ISO 11161:1994), which has been technically revised. BS EN ISO 11161:2007+A1:2010EN ISO 11161:2007+A1:2010 (E)vi Introduction The structure of safety standards in the field of machinery is as follows: a) Type-A standards (basic safety standards) giving ba

35、sic concepts, principles for design, and general aspects that can be applied to all machinery. b) Type-B standards (generic safety standards) dealing with one safety aspect or one type of safeguard that can be used across a wide range of machinery: type-B1 standards on particular safety aspects (e.g

36、. safety distances, surface temperature, noise); type-B2 standards on safeguards (e.g. two-hand controls, interlocking devices, pressure sensitive devices, guards). c) Type-C standards (machine safety standards) dealing with detailed safety requirements for a particular machine or group of machines.

37、 This International Standard is a type-B1 standard as stated in ISO 12100-1. An integrated manufacturing system (IMS, see 3.1) can be very different in terms of size and complexity, and can incorporate different technologies that require diverse expertise and knowledge. An integrated manufacturing s

38、ystem should be considered to be a whole new and different machine rather than simply its parts combined. The integrator (see 3.10) needs the cooperation of entities who individually know only a part of the whole. Where there are requirements for frequent manual interventions to parts of the IMS, e.

39、g. inspections, maintenance, set-up, it can be impractical or unnecessary to stop the whole IMS. This International Standard gives requirements to provide for the safety of individuals who perform these tasks. Safeguarding for these tasks relates to the concept and use of “task zones”. The aim of th

40、is International Standard is to describe how to apply the requirements of ISO 12100-1:2003, ISO 12100-2:2003 and ISO 14121-1 in this specific context. A general configuration of an integrated manufacturing system is shown in Figure 1. Some examples of integrated manufacturing systems are included in

41、 Annex A. ! “BS EN ISO 11161:2007+A1:2010EN ISO 11161:2007+A1:2010 (E)viiKey 1 control 6 hazard zone B 2 operator pendant 7 hazard zone C 3 safeguarded space 8 scrap and expendables flow 4 local controls 9 raw material flow 5 hazard zone A 10 finished goods Figure 1 Configuration of an IMS BS EN ISO

42、 11161:2007+A1:2010EN ISO 11161:2007+A1:2010 (E)blank1Safety of machinery Integrated manufacturing systems Basic requirements 1 Scope This International Standard specifies the safety requirements for integrated manufacturing systems (IMS) that incorporate two or more interconnected machines for spec

43、ific applications, such as component manufacturing or assembly. It gives requirements and recommendations for the safe design, safeguarding and information for the use of such IMSs (see Figure 1 for the basic configuration of an IMS). NOTE 1 In the context of this International Standard, the term sy

44、stem refers to an integrated manufacturing system. NOTE 2 In the context of this International Standard, the term machine refers to the component machines and associated equipment of the integrated manufacturing system. This International Standard is not intended to cover safety aspects of individua

45、l machines and equipment that may be covered by standards specific to those machines and equipment. Therefore it deals only with those safety aspects that are important for the safety-relevant interconnection of the machines and components. Where machines and equipment of an integrated manufacturing

46、 system are operated separately or individually, and while the protective effects of the safeguards provided for production mode are muted or suspended, the relevant safety standards for these machines and equipment apply. 2 Normative references The following referenced documents are indispensable f

47、or the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic termi

48、nology, methodology ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles ISO 13849-1:2006, Safety of machinery Safety-related parts of control systems Part 1: General principles for design ISO 13849-2:2003, Safety of machinery Safety-relate

49、d parts of control systems Part 2: Validation ISO 13850:2006, Safety of machinery Emergency stop Principles for design ISO 14120:2002, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards ISO 14122-1:2001, Safety of machinery Permanent means of access to machinery Part 1: Choice of a fixed means of access between two levels ISO 12100-2:2003/Amd.1:2009, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles Amendment 1 !“ISO