ANSI ASTM F2835-2010 Standard Specification for Underfired Broilers.pdf

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1、Designation: F2835 10An American National StandardStandard Specification forUnderfired Broilers1This standard is issued under the fixed designation F2835; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A

2、 number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers underfired broilers which uti-lize gas or electrical heat sources for cooking food in commer-cial and instit

3、utional food service establishments.1.2 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.1.3 This standard does not purport to address all

4、 of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D3951 Practice for Co

5、mmercial PackagingF760 Specification for Food Service Equipment ManualsF1166 Practice for Human Engineering Design for MarineSystems, Equipment, and FacilitiesF1695 Test Method for Performance of Underfired Broilers2.2 ANSI Standards:3NSF/ANSI 4 Commercial Cooking, Rethermalization, andPowered Hot F

6、ood Holding and Transport EquipmentANSI/UL 197 Commercial Electric Cooking AppliancesANSI B1.1 Unified Inch Screw Threads (UN and UNRThread Form)ANSI Z1.4 Sampling Procedures and Tables for Inspectionand AttributesANSI Z21.41 Quick-Disconnect Devices For Use With GasFuel AppliancesANSI Z21.69 Connec

7、tors for Moveable Gas AppliancesANSI Z83.11 Gas Food Service Equipment2.3 Military Standards:4MIL-STD-167/1 Mechanical Vibration of Shipboard Equip-ment (Type 1-Environmental and Type 2-Internally Ex-cited)MIL-STD-461 Requirements for the Control of Electro-magnet Interference Characteristics of Sub

8、systems andEquipmentMIL-STD-1399/300 Interface Standard for Shipboard Sys-tems Section 300A Electric Power, Alternating Current2.4 Other Standards:5CAN/CSA-B339 Cylinders, Spheres and Tubes for theTransportation of Dangerous Goods3. Terminology3.1 Definitions:3.1.1 underfired broiler, nas used in th

9、is specification, isa device for cooking food consisting of a grate and a hightemperature heat source beneath the grate to cook food restingon the grate.4. Classification4.1 Broilers covered by this specification are classified bytype, style, fuel class, and size.4.2 Type:4.2.1 Type 1For counter top

10、 use.4.2.2 Type 2OEM stand mounted.4.2.2.1 Type 2AStand with plain legs.4.2.2.2 Type 2BStand with casters.4.2.2.3 Type 2CStand with bolt-down legs.4.2.3 Type 3For flush installation (drop-in type)4.3 Style (Radiant System):4.3.1 Style 1Ceramic briquettes, lava rock or other loosesubstances for radia

11、nt surface.4.3.2 Style 2Metal radiant surface.4.3.3 Style 3Glass radiant surface.4.3.4 Style 4None.4.3.5 Style 5Combination (any of the above styles to-gether).1This specification is under the jurisdiction of ASTM Committee F26 on FoodService Equipment and is the direct responsibility of Subcommitte

12、e F26.02 onCooking and Warming Equipment.Current edition approved May 1, 2010. Published July 2010. DOI: 10.1520/F2835-10.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, ref

13、er to the standards Document Summary page onthe ASTM website.3Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.4Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,Section D, 700 Robbins Ave., Philadelphia,

14、 PA 19111-5098, http:/dodssp.daps.dla.mil.5Available from Canadian Standards Association (CSA), 5060 Spectrum Way,Mississauga, ON L4W 5N6, Canada, http:/www.csa.ca.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.4.4 Class:4.4.1 Elect

15、ric:4.4.1.1 Class 1208V, 60 Hz, 1 phase.4.4.1.2 Class 2208V, 60 Hz, 3 phase.4.4.1.3 Class 3240V, 60 Hz, 1 phase.4.4.1.4 Class 4240V, 60 Hz, 3 phase.4.4.1.5 Class 5440V, 60 Hz, 3 phase.4.4.1.6 Class 6480V, 60 Hz, 3 phase.4.4.1.7 Class 7230V, 50 Hz, 1 phase.4.4.1.8 Class 8400V, 50 Hz, 1 phase.4.4.2 Ga

16、s:4.4.2.1 Class 8Natural Gas.4.4.2.2 Class 9LP Gas.(1) Class 9AFixed LP fuel applications.(2) Class 9BSelf-contained LP fuel applications.4.4.2.3 Class 10Other Gases (specify gas composition,heating value and specific gravity).4.4.3 Solid Fuel:4.4.3.1 Class 11Solid Fuel without Gas Assist.4.4.3.2 Cl

17、ass 12Solid Fuel with Gas Assist.4.5 Size (Overall Width):4.5.1 18 in. (457 mm) nominal.4.5.2 24 in. (610 mm) nominal.4.5.3 36 in. (914 mm) nominal.4.5.4 48 in. (1219 mm) nominal.4.5.5 60 in. (1524 mm) nominal.4.5.6 72 in. (1829 mm) nominal.4.5.7 This specification does not purport to address all of

18、 thesizes, which may be available, but it is an overview of the mostcommon sizes used in the industry today. Sizes not listed abovemay be designated using their nominal width.5. Ordering Information5.1 An order for a broiler(s) under this specification shallspecify the following information:5.1.1 AS

19、TM specification number and year of issue,5.1.2 Quantity to be furnished,5.1.3 Type,5.1.4 Style,5.1.5 Class, and5.1.6 Size.5.2 The following options should be reviewed, and if anyare desired, they also should be included in the order.5.2.1 When federal/military procurement(s) is involved,refer to th

20、e supplementary requirements.5.2.2 When other than manufacturers standard, commer-cial, domestic packaging is required, specify packaging re-quirements.5.2.3 Specify special requirements, such as inspections,accessories, additional nameplate data, and modifications.5.2.4 When specified, a certificat

21、ion to ensure that samplesrepresenting each lot have been either tested or inspected asdirected and the requirements have been met. When specified,a copy of the certification or test results, or both, shall befurnished to the purchaser.5.2.5 When specified with a quick-disconnect gas supply, anappro

22、ved quick disconnect (socket and plug) conforming toANSI Z21.41 and a flexible connector conforming to AN-SI Z21.69 shall be provided with the broiler.5.2.6 When connected to a self-contained gas fuel source,cylinder configuration (size, orientation, and number) shouldbe specified along with the typ

23、e of cylinder connection device.5.2.7 For a product for outdoor use only and if the purchaseis for a LP self contained appliance, the specifications shouldstate: The broiler must be listed under Z81.11 for use with aself-contained LP system and the broiler shall furnished withall necessary LP connec

24、tion components in accordance withANSI Z83.11, Part I Construction subsection titled “Self Con-tained LP-Gas Supply Systems.” These components shall bethose recognized for use on the broiler under the broilerslisting to ANSI Z83.11.5.2.8 As a part of a LP self contained system, if quoted thatthe sel

25、f contained LP tank shall be provided with the broiler,the specifications shall state:5.2.8.1 The LP tank shall be constructed and marked inaccordance with the specifications for propane cylinders of theU.S. Department of Transportation (DOT) or the specificationfor LP-gas cylinders of the National

26、Standard of Canada,CAN/CSA-B339, or both.5.2.8.2 The LP tank connection shall be compatible withconnection system components provided with broiler.6. Materials and Manufacture6.1 General:6.1.1 Broilers shall conform to the applicable documentslisted in Section 2.6.1.2 Materials used shall be free fr

27、om defects, which wouldaffect the performance or maintainability of individual compo-nents or of the overall assembly.6.1.3 Materials not specified herein shall be of the samequality used for the intended purpose in commercial practice.6.1.4 Use of used or rebuilt products is not allowed underthis s

28、pecification.6.2 Hardware and FittingsUnless otherwise specified(see Section 5), all hardware and fittings shall be corrosion-resistant or suitably processed to resist corrosion in accordancewith the manufacturers standard practice.6.3 Threaded PartsAll threaded parts shall conform toANSI B1.1.7. De

29、sign and Construction7.1 General:7.1.1 Broilers and accessories shall conform to ANSI/UL197 or ANSI Z83.11, as applicable, and NSF/ANSI 4,asapplicable.7.1.2 Broilers shall be delivered assembled, ready for con-nection to electricity or gas piping, or both, as applicable.7.1.3 Service ConnectionsProv

30、isions for service shall beprovided in the back or bottom of the broiler. Types 1 and 2shall be capable of being banked side by side.7.1.4 Electrical CharacteristicsAll electric broilers shallbe designed for operation on nominal voltage ratings, Hz andphases as specified by electrical class.7.1.5 Co

31、ntrolsThe temperature of each broiler sectionshall be controlled by a gas control valve, a temperature-regulating device or a thermostat. If valves and thermostats arelocated on the front panel, they shall be recessed or otherwiseprotected from inadvertent changes or damage.F2835 1027.1.6 Heat Sourc

32、esBroilers shall have heat sources ar-ranged so that different areas of the broiler may be controlledindependently. A minimum of one heat source shall be fur-nished for every two linear feet (610 mm) of the cook surface.Heat sources shall be readily accessible for repair or replace-ment. All interna

33、l wiring shall be free of stress or tension and,where required, shall be coated with high-heat resistant insu-lation to resist water or grease. Thermal insulation shall be fireresistant and suitable for the temperatures to which it isexposed.7.1.7 Broiler Stand Design and ConstructionBroilerstands f

34、or Type 2 broilers shall be of open type design, soconstructed that they can be banked together in batteryalignment without space between the tops or means shall beprovided for covering the space. Means that are included tosecure the broiler to the stand, shall allow removal of thebroiler from the s

35、tand. Stands shall be as specified in 4.2.2,with plain legs, casters or bolt-down legs. Type 2B broilerstands shall be provided with a minimum of four casters. Thefront casters shall be provided with brakes.8. Performance Requirements8.1 When specified in the contract or purchase order,performance t

36、esting shall be performed in accordance with TestMethod F1695.9. Sampling and Quality Assurance9.1 When specified in the contract or purchase order,sampling for inspection should be performed in accordancewith the requirements specified in ANSI Z1.4.10. Product Marking10.1 Each broiler shall be prov

37、ided with an identificationplate in compliance with (1) ANSI Z83.11 (as applicable) or(2) ANSI/UL 197 and NSF/ANSI 4, or both.11. Packaging and Package Marking11.1 The broiler shall be packaged and packed in accor-dance with the manufacturers standard commercial domesticpackaging. The package shall

38、be marked showing the name ofthe product, model number, serial number and manufacturersname. When specified, packaging shall be in accordance withthe requirements of Practice D3951.12. Instruction Materials and Manuals12.1 Each broiler shall be provided with installation andoperators manuals. The ma

39、nuals shall comply with Specifica-tion F760.13. Keywords13.1 broil; broiler; char broiler; char-broiler; cooking appli-ance; counter top mounted; drop-in type; food service equip-ment; grill; stand mounted; underfired broilerSUPPLEMENTARY REQUIREMENTSFEDERAL AND MILITARY PROCUREMENTThe supplemental

40、requirements, which follow, apply to all Federal and Military procurements,except Naval Shipboard. Where provisions of this supplement conflict with the main body of thestandard, this supplement shall prevail.S1. ManualS1.1 A manual complying with Specification F760 and itssupplement shall be provid

41、ed.S2. First Article InspectionS2.1 When required, the first article inspection shall beperformed on one unit. The first article may be either a firstproduction item or a standard production item from thesuppliers current inventory, provided the item meets therequirements of the standard and is repr

42、esentative of thedesign, construction, and manufacturing technique applicableto the remaining items to be furnished under the contract.S3. Label PlatesS3.1 Data-name PlatesIn addition to the manufacturerdata plate, char broilers shall be provided with data-nameplates readily visible to the operator

43、during normal operatinguse and so as to not adversely affect the life and utility of theunit. Plates shall be attached to the front of the unit in such amanner as to meet the applicable National Sanitation Founda-tion sanitary requirements for this equipment. The plate shallcontain the following inf

44、ormation, which shall be stamped,engraved or applied by photosensitive means:S3.1.1 National Stock Number (NSN).S3.1.2 Government-approved manual number.S3.2 Instruction PlatesAn instruction plate shall be madeof anANSI/UL accepted label material and shall be attached tothe front of the machine. The

45、 instruction plate shall bearinstructions for start-up, operation, and shutdown.S4. Part Identifying NumberS4.1 The following part identifying numbering procedure isfor government purposes and does not constitute a requirementfor the contractor. The PINs to be used for items acquired tothis document

46、 are created as follows:F2835 103ASTM _ - XX - XX - XX - XX| | | | |_ Size| | | |_ Class| | |_ Style| |_ Type|_ ASTM NumberS4.2 The above is an examples of the PIN for an item inaccordance with ASTM Standard F_, type XX, style XX.Class XX and size XX.S5. Human Factors CriteriaS5.1 Human factors engi

47、neering criteria, principles, andpractices, as defined in Practice F1166, shall be used in thedesign of all cold food counters.S6. Preservation, Packaging and Package MarkingS6.1 When other than commercial practice or conformanceto Practice D3951 is desired, the preservation, packaging andpackage ma

48、rking requirements shall be stated in the purchaseorder or contract.S7. Manufacturers CertificationS7.1 If the manufacturer has successfully furnished thesame equipment on a previous contract within the past threeyears further inspection will not be required. The manufacturershall certify in writing

49、 that the equipment to be furnished is thesame as that previously furnished and approved, and that nomajor design changes have been made to the equipment.ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights,