EN 50342-1-2015 en Lead-acid starter batteries - Part 1 General requirements and methods of test.pdf

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1、BSI Standards PublicationBS EN 50342-1:2015Lead-acid starter batteriesPart 1: General requirements and methodsof testBS EN 50342-1:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 50342-1:2015.It supersedes BS EN 50342-1:2006+A1:2011 which is withdrawn.The U

2、K participation in its preparation was entrusted to TechnicalCommittee PEL/21, Secondary cells and batteries.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users

3、are responsible for its correctapplication. The British Standards Institution 2015. Published by BSI StandardsLimited 2015ISBN 978 0 580 83857 6ICS 29.220.20Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theS

4、tandards Policy and Strategy Committee on 31 December 2015.Amendments issued since publicationDate Text affectedBS EN 50342-1:2015EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 50342-1 November 2015 ICS 29.220.20 Supersedes EN 50342-1:2006English Version Lead-acid starter batteries - Part 1: G

5、eneral requirements and methods of test Batteries daccumulateurs de dmarrage au plomb - Partie 1 : Prescriptions gnrales et mthodes dessais Blei-Akkumulatoren-Starterbatterien - Teil 1: Allgemeine Anforderungen und Prfungen This European Standard was approved by CENELEC on 2015-10-05. CENELEC member

6、s are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.Up-to-date lists and bibliographical references concerning such national standards may be obtained on application

7、to the CEN-CENELEC Management Centre or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Ma

8、nagement Centre has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland,

9、Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches

10、 Komitee fr Elektrotechnische Normung CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members. Ref. No. EN 50342-1:2015 EBS EN 50342-1:2015EN 50342-1:2015 (E) 2 Contents Page European

11、 foreword 3 1 Scope . 5 2 Normative references . 5 3 General . 5 3.1 Introduction . 5 3.2 Designation of starter batteries . 6 3.3 Condition on delivery . 6 3.3.1 Specific gravity of electrolyte and open circuit voltage . 6 3.3.2 Definition of fully charged new battery 6 3.4 Electrical characteristi

12、cs . 7 3.5 Mechanical characteristics 7 4 General requirements . 8 4.1 Identification, labelling . 8 4.2 Marking of the polarity . 8 5 General test conditions 8 5.1 Sampling of batteries . 8 5.2 Charging method - Definition of a fully-charged battery 9 5.3 Test equipment . 9 5.3.1 Measuring instrume

13、nts 9 5.3.2 Water bath . 10 5.4 Test sequence . 10 6 Test methods and requirements . 11 6.1 Capacity check Ce. 11 6.2 Cranking performance test 12 6.3 High current discharge test at low temperature 13 6.4 Charge acceptance test . 13 6.5 Charge retention test 14 6.6 Endurance in cycle test 14 6.7 Cor

14、rosion test . 15 6.8 Deep discharge test 16 6.9 Water consumption test . 16 6.10 Vibration resistance test 17 6.11 Electrolyte retention test 19 6.11.1 Vented batteries 19 6.11.2 Valve regulated batteries . 19 7 Dry-charged batteries . 19 7.1 General . 19 7.2 Activation of dry charged batteries 20 7

15、.3 Testing of dry charged batteries . 20 Annex A (normative) Safety labelling Definition of the six coloured symbols . 21 Annex B (normative) Correlation between C20 and RC 22 Annex C (normative) Battery performance marking . 23 Bibliography . 24 BS EN 50342-1:2015EN 50342-1:2015 (E) 3 European fore

16、word This document (EN 50342-1:2015) has been prepared by CLC/TC 21X “Secondary cells and batteries”. The following dates are fixed: latest date by which this document has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2016-10-05 latest d

17、ate by which the national standards conflicting with this document have to be withdrawn (dow) 2018-10-05 Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CENELEC and/or CEN shall not be held responsible for identifying any or all s

18、uch patent rights. This document supersedes EN 50342-1:2006. EN 50342, Lead-acid starter batteries, is currently composed of the following parts: Part 1: General requirements and methods of test the present document; Part 2: Dimensions of batteries and marking of terminals; Part 3: Terminal system f

19、or batteries with 36 V nominal voltage; Part 4: Dimensions of batteries for heavy vehicles; Part 5: Properties of battery housings and handles; Part 6: Batteries for Micro-Cycle Applications currently at Formal Vote stage; Part 7: General requirements and methods of tests for motorcycle batteries cu

20、rrently at Formal Vote stage. EN 50342-1:2015 includes the following significant technical changes with respect to EN 50342-1:2006: a) The following topics have been reworked/changed in the new version: 1) simplified structure; 2) correction of errors; 3) updated to actual state of art of lead acid

21、batteries; 4) definition of new requirement levels and a new system for identification. b) The following test procedures and requirements have been updated: 1) charging procedure (reworked); 2) cold cranking procedure (reworked); BS EN 50342-1:2015EN 50342-1:2015 (E) 4 3) charge retention (reworked)

22、; 4) deep discharge (new); 5) cycling (reworked); 6) water consumption; 7) vibration test procedures (reworked and new requirement level V4 added for heavy trucks). BS EN 50342-1:2015EN 50342-1:2015 (E) 5 1 Scope This European Standard is applicable to lead-acid batteries with a nominal voltage of 1

23、2 V, used primarily as a power source for the starting of internal combustion engines, lighting and also for auxiliary equipment of internal combustion engine vehicles. These batteries are commonly called “starter batteries”. Batteries with a nominal voltage of 6 V are also included within the scope

24、 of this standard. All referenced voltages need to be divided by two for 6 V batteries. This European Standard is applicable to batteries for the following purposes: batteries for passenger cars, batteries for commercial and industrial vehicles. This European Standard is not applicable to batteries

25、for other purposes, for example the starting of railcar internal combustion engines or for motorcycles. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition c

26、ited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 503422, Lead-acid starter batteries Part 2: Dimensions of batteries and marking of terminals EN 503424, Lead-acid starter batteries Part 4: Dimensions of batteries for heavy veh

27、icles EN 50342-5, Lead-acid starter batteries Part 5: Properties of battery housings and handles EN 503426, Lead-acid starter batteries Part 6: Batteries for Micro-Cycle Applications EN 61429, Marking of secondary cells and batteries with the international recycling symbol ISO 7000-1135 and indicati

28、ons regarding directives 93/86/EEC and 91/157/EEC (IEC 61429) IEC 60050482, International Electrotechnical Vocabulary Part 482: Primary and secondary cells and batteries 3 General 3.1 Introduction The object of this standard is to specify: - general requirements; - certain essential functional chara

29、cteristics, the relevant test methods and results required, for several classes and types of starter batteries. For general definitions of terms see IEC 60050-482, Part 482 of the International Electro-technical Vocabulary (IEV). BS EN 50342-1:2015EN 50342-1:2015 (E) 6 3.2 Designation of starter bat

30、teries Batteries are classified according to their types. 3.2.1 flooded or vented batteries secondary battery having a cover provided with one or more openings through which gaseous products may escape 3.2.2 Enhanced Flooded Batteries EFB secondary batteries with additional special design features t

31、o significantly improve the cycling capability compared to standard flooded batteries Note 1 to entry: These batteries need to have a water consumption performance level of W3, W4 or W5. 3.2.3 Valve Regulated Lead-Acid batteries VRLA valve regulated lead-acid batteries are secondary batteries which

32、are closed under normal conditions but which has an arrangement that allows the escape of gas if the internal pressure exceeds a predetermined value Note 1 to entry: The battery cannot receive addition to the electrolyte. In VRLA batteries the electrolyte is immobilized. 3.2.4 Absorbent Glass Mat ba

33、tteries AGM VRLA batteries in which the electrolyte is immobilized by absorption in a glass mat 3.2.5 gel batteries VRLA batteries in which the electrolyte is immobilized by fixing as gel 3.3 Condition on delivery 3.3.1 Specific gravity of electrolyte and open circuit voltage Specific gravity of ele

34、ctrolyte and open circuit voltage of a lead acid battery depend on its state of charge and temperature. The specific gravity of the electrolyte of fully charged vented batteries shall be in the range 1,27 kg/l to 1,30 kg/l at 25 C unless otherwise specified by the manufacturer. The open circuit volt

35、age (OCV), of fully charged batteries after a minimum of 24 h stand on open circuit, shall be in the range 12,70 V to 12,90 V for vented types and 12,80 V to 13,00 V for valve regulated types at 25 C unless otherwise specified by the manufacturer. 3.3.2 Definition of fully charged new battery New ve

36、nted batteries may be supplied: - either in a state ready for use, filled with the appropriate electrolyte to the maximum level. 24 h after an initial charge (according to 5.2), the specific gravity of electrolyte or OCV shall be within the ranges specified in 3.3.1. In batteries with lids without p

37、lugs checking specific gravity of electrolyte is generally not possible. In these cases, only OCV shall be checked according to 3.3.1; BS EN 50342-1:2015EN 50342-1:2015 (E) 7 - or dry charged as defined in Clause 7. Valve regulated batteries are normally supplied in a state ready for use. After an i

38、nitial charge according to 5.2 followed by a 24 h rest period, the OCV shall be within the range specified in 3.3.1. For these batteries, the electrolyte is not accessible and therefore its specific gravity cannot be checked. 3.4 Electrical characteristics 3.4.1 The cranking current Icc, to be indic

39、ated by the manufacturer, is the discharge current which the battery can supply at 18C for 10 s to a minimum voltage Uf= 7,50 V and meeting requirements of a simulated cranking profile according to 6.2. It is used as well to check the high current discharge performance according to 6.3. 3.4.2 The ca

40、pacity of a starter battery is defined for the temperature of 25 C 2 C. The nominal capacity Cnin this standard is a C20. It shall be indicated by the manufacturer as nominal 20 h capacity C20 (Ah). The nominal 20 h capacity Cnis the electric charge (in Ah) that a battery can supply with a current:

41、20nnhCI = (A) to a final voltage Uf= 10,50 V. The effective capacity Ceshall be determined by discharging a battery with constant current Into Uf= 10,50 V (see 6.1). 3.4.3 The charge acceptance is expressed as the current Icawhich a partially discharged battery accepts at 0 C and a constant voltage

42、of 14,40 V (see 6.4). 3.4.4 Charge retention is measured by the high current discharge performance of the charged and filled battery after storage on open circuit under defined conditions of temperature and time (see 6.5). 3.4.5 The Cycling test represents the ability of a battery to perform repeate

43、d discharge / recharge cycles. This ability shall be tested by a series of cycles under specified conditions after which the cold cranking performance and the 20 h capacity shall be determined (see 6.6). 3.4.6 The Corrosion test checks the resistance of a battery against overcharging at increased te

44、mperatures (see 6.7) 3.4.7 The Deep discharge test represents the ability of battery to overcome an over discharge in a vehicle by small loads during parking for a long time (see 6.8) 3.4.8 Water consumption test checks if the battery can keep its performance under extended exposure to heat and over

45、charge conditions. It is measured as loss of weight during overcharge of a fully charged battery and is defined as g/Ah Ce(see 6.9). 3.5 Mechanical characteristics 3.5.1 Vibration resistance represents the ability of a battery to maintain service under acceleration forces. (see 6.10) 3.5.2 Electroly

46、te retention is the ability of a battery to retain electrolyte under specified mechanical conditions (see 6.11). BS EN 50342-1:2015EN 50342-1:2015 (E) 8 4 General requirements 4.1 Identification, labelling Batteries according to this standard shall bear the following characteristics on at least one

47、of their sides or on the top surface: a) the identification of manufacturer or supplier; b) the nominal voltage, i.e. 12 V or 6 V; c) nominal capacity C20 (Ah) (see 3.4.2), The values of C20 for all batteries shall correspond to the specific gravity of electrolyte or OCV given in 3.3.1; d) the nomin

48、al cranking current Icc(see 3.4.1); e) the six coloured symbols as specified in Annex A, Safety labelling; f) the marking for the separate collection and recycling according to EN 61429; g) valve regulated batteries shall be marked VRLA. h) Date of production (this could be a part of more complex co

49、de too) i) Requirement levels according to water consumption, charge retention, endurance and vibration as specified in Annex C Batteries may be marked with other information such as the filling and charging date. Label size: The capacity C20 (Ah) and the cold cranking current Icc(A) shall be displayed on a separate label or as text on a combined label (e.g. together with additional information of the producer or type mark). The size of the label shall be at least 3 % of the largest side of the battery. The character size