EN 13674-2-2006 en Railway applications - Track - Rail - Part 2 Switch and crossing rails used in conjunction with Vignole railway rails 46 kg m and above (Incorporates Amendment A.pdf

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1、BRITISH STANDARDBS EN13674-2:2006+A1:2010 Railway applications Track Rail Part 2: Switch and crossing rails used in conjunction with Vignole railway rails 46 kg/m and aboveICS 45.080g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g

2、36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58National forewordThis British Standard is the official English language version of EN 13674-2:2006+A1:2010. It supersedes BS EN 13674-2:2006, which is withdrawn.The UK participation in its preparation was entrusted to

3、Technical Committee RAE/2, Railway track components.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.A list of

4、organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obl

5、igations.BS EN 13674-2:2006+A1:2010This British Standard waspublished under the authorityof the Standards Policy andStrategy Committeeon 31 May 2006 BSI 2010Amendments/corrigenda issued since publicationAmd. No. Date Comments 30 September 2010 Implementation of CEN amendment A1:2010ISBN 978 0 580 63

6、889 3EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13674-2:2006+A1 July 2010 ICS 93.100 Supersedes EN 13674-2:2006English Version Railway applications - Track - Rail - Part 2: Switch and crossing rails used in conjunction with Vignole railway rails 46 kg/m and above Applications ferroviaires

7、- Voie - Rails - Partie 2: Rails pour appareils de voie utiliss avec des rails Vignole de masse suprieure ou gale 46 kg/m Bahnanwendungen - Oberbau - Schienen - Teil 2: Schienenfr Weichen und Kreuzungen, die in Verbindung mit Vignolschienen ab 46 kg/m verwendet werden This European Standard was appr

8、oved by CEN on 16 January 2006 and includes Amendment 1 approved by CEN on 15 May 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date list

9、s and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the resp

10、onsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, H

11、ungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Ce

12、ntre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13674-2:2006+A1:2010: EEN 13674-2:2006+A1:2010 (E) 2 Contents Page Foreword 3Introduction . 51 Scope 72 Normative references 73 Terms and

13、definitions . 74 Information to be supplied by the purchaser . 85 Steel grades 96 Dimensions, static properties, linear mass and tolerances 97 Manufacture 107.1 Product integrity 107.1.1 Factory production control . 107.1.2 Best practice manufacture 107.2 Blooms 107.3 Rails 107.4 Identification . 10

14、7.4.1 Branding . 107.4.2 Hot stamping 117.4.3 Cold stamping 117.4.4 Other identification 118 Qualification of the manufacturer 129 Acceptance tests . 129.1 Laboratory tests . 129.1.1 General 129.1.2 Chemical composition 129.1.3 Microstructure 169.1.4 Decarburisation 179.1.5 Oxide cleanness. 179.1.6

15、Sulfur prints 179.1.7 Hardness . 189.1.8 Tensile tests . 199.1.9 Retest procedures . 199.2 Dimension tolerances . 199.2.1 Profile 199.2.2 Straightness, surface flatness and twist . 209.2.3 Cutting and drilling 249.3 Gauges 249.4 Inspection for internal quality and surface quality 249.4.1 Internal qu

16、ality . 249.4.2 Surface quality . 26Annex A (normative) Rail profiles . 38Annex B (informative) Comparison of steel designations referred to in this standard compared to those in EN 10027-1 and EN 10027-2 107Annex ZA (informative) !Relationship between this European Standard and the Essential Requir

17、ements of EU Directive 2008/57/EC of the European Parliament and of the Council of 17 June 2008 on the interoperability of the rail system within the Community (Recast)“ . 108Bibliography 110 BS EN 13674-2:2006+A1:2010EN 13674-2:2006+A1:2010 (E) 3 Foreword This European Standard (EN 13674-2:2006+A1:

18、2010) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2011, and conflic

19、ting national standards shall be withdrawn at the latest by January 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This documen

20、t includes Amendment 1 approved by CEN on 15 May 2010. This document supersedes EN 13674-2:2006. The start and finish of text introduced or altered by amendment is indicated in the text by tags!“X !This document has been prepared under a mandate given to CEN/CENELEC/ETSI by the European Commission a

21、nd the European Free Trade Association, and supports essential requirements of EU Directive 2008/57/EC. For relationship with EU Directive 2008/57/EC, see informative Annex ZA, which is an integral part of this document.“ This part of EN 13674 is the second of the series EN 13674 Railway application

22、s Track Rail which consists of the following parts: Part 1: Vignole railway rails 46 kg/m and above; Part 2: Switch and crossing rails used in conjunction with Vignole railway rails 46 kg/m and above; Part 3: Check rails; Part 4: Vignole railway rails from 27 kg/m to, but excluding 46 kg/m. !Other p

23、ublished standards include the following:“ !EN 14587-1“ Railway applications Track Flash butt welding of rails Part 1: New R220, R260, R260Mn and R350HT grade rails in a fixed plant; !EN 14587-2“ Railway applications Track Flash butt welding of rails Part 2: New R220, R260, R260Mn and R350HT grade r

24、ails by mobile welding machines at sites other than at a fixed plant; !deleted text“ !EN 14730-1“ Railway applications Track Aluminothermic welding of rails Part 1: Approval of welding processes; !EN 14730-2“ Railway applications Track Aluminothermic welding of rails Part 2: Qualification of alumino

25、thermic welders, approval of contractors and acceptance of welds; !EN 14811“ Railway applications Track Special purpose rail Grooved and associated construction; BS EN 13674-2:2006+A1:2010EN 13674-2:2006+A1:2010 (E) 4 !EN 15594“ Railway applications Track Restoration of rails by electric arc welding

26、. !Another standard planned for publication is: prEN 14587-3 Railway applications Track Flash butt welding of rails Part 3: Welding in association with crossing construction.“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound

27、 to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sw

28、eden, Switzerland and the United Kingdom. BS EN 13674-2:2006+A1:2010EN 13674-2:2006+A1:2010 (E) 5 Introduction This introduction provides an explanation of the concepts and reasoning used in the drafting of this European Standard. Its inclusion also ensures that during future revisions, restrictions

29、 are removed where technology progresses and held where it does not, thus ensuring continued safety as new manufacturers, products and technologies are introduced. The most commonly used standards of the world for the supply of railway rails have been reviewed during the preparation of this European

30、 Standard. However, modern rail production technology within the European Union has demanded a completely new look at the philosophy and content of this part of EN 13674. Whenever possible this part of EN 13674 is performance based, recognises the European Quality System standard EN ISO 9001 and req

31、uires manufacturers to offer the latest proven technology to consistently satisfy the demanding quality of the required product. Rail grading is based on hardness rather than tensile strength. The acceptance tests have been designed to control those characteristics of the rail steel and rail that ar

32、e of relevance to the production of high quality rails and the demands of the railway. The steel grades covered by this part of EN 13674 reflect trends in railway usage and heat treated rails are included. The standard includes rail profiles for switch and crossing rails used in conjunction with Vig

33、nole rails having a linear mass 46 kg/m and above. To ensure the supply of high quality rails, some restrictions on production processes have been imposed. This European Standard supersedes other standards covered by the scope. In addition CEN required, where possible, a performance based standard,

34、taking into account safety implications and at the same time addressing modern production technology. It was recognised that there would be few opportunities (and these would have to be for transparent safety considerations) for derogation from this European Standard to operate between the user and

35、the manufacturer. This European Standard reflects this change in philosophy from the traditional content of rail standards. A review was undertaken of the most commonly used rail standards of the world. All relevant aspects important to both user and manufacturer were considered with the aim of ensu

36、ring that all of the content had specific usefulness and relevance. For example rail grading and much of this European Standard has been based on hardness rather than tensile strength. Whilst the two are directly related, hardness is very quick and cheap to carry out and provides more relevant guida

37、nce to the user particularly where properties vary in different parts of the profile. Since many rail manufacturers would not have previously carried out proving trials, the standard includes a prerequisite for all manufacturers to prove conformity against a set of qualifying test criteria at the ti

38、me of tendering. The qualifying tests include all “normal” acceptance test results plus new type-casting features such as fracture toughness, fatigue and residual stress (see EN 13674-1). To provide users with the necessary confidence, acceptance limits have been based on results from rail known to

39、have performed well in demanding track installations. One aspect of the standard, which is a complete break from tradition, is the inclusion of quality assurance and inspection clause as part of product integrity. In order that quality management systems are consistent across all manufacturers and t

40、hat users have the best assurance for the consistency of required product quality on this safety critical component of the track, the rail standard requires that the manufacturers quality assurance systems are at least equivalent to the requirements of EN ISO 9001. The inclusion of this requirement

41、also reduces the need to incorporate detailed method and calibration descriptions on items such as normal chemical composition determination and the need to define more extensive testing. BS EN 13674-2:2006+A1:2010EN 13674-2:2006+A1:2010 (E) 6 Ideally, manufacturing techniques should not be referenc

42、ed in a product standard. However, some rail attributes are either not known in an exact manner or are not measurable with satisfactory statistical significance. In such cases best practice manufacturing techniques have been included as a last resort. The equipment specified is that which gives the

43、best probability of achieving the required product for use in track. In the future new technology can add to, but preferably will reduce or delete such items. Examples of areas where the technological state of the art renders the standard less than complete include: oxide/oxygen relationships; hydro

44、gen test techniques; roller straightening effects on residual stresses; roller straightening effects on contact scrub; measurement and effect of residual stresses throughout the rail. BS EN 13674-2:2006+A1:2010EN 13674-2:2006+A1:2010 (E) 7 1 Scope This part of EN 13674 specifies switch and crossing

45、rails that carry railway wheels. These are used in conjunction with Vignole railway rails. This part of this standard is not applicable for the check rails that do not carry railway wheels. Eight pearlitic steel grades are specified covering a hardness range of 200 HBW to 390 HBW and include non hea

46、t treated non-alloy steels, non heat treated alloy steels, heat treated non-alloy steels and heat treated low alloy steels. There are !34 rail profiles“ specified in this standard, but they may not all be available in all steel grades. Rails specified in EN 13674-1 may also be used as switch and cro

47、ssing rails and if so used they shall comply with the requirements of EN 13674-1. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the

48、referenced document (including any amendments) applies. EN 10002-1, Metallic materials Tensile testing Part 1: Method of test at ambient temperature EN 10163-1, Delivery requirements for surface condition of hot-rolled steel plates, wide flats and sections Part 1: General requirements EN 10276-1, Ch

49、emical analysis of ferrous materials Determination of oxygen in steel and iron Part 1: Sampling and preparation of steel samples for oxygen determination EN 13674-1:2003, Railway applications Track Rail Part 1: Vignole railway rails 46 kg/m and above EN ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method (ISO 6506-1:2005) ISO 4968, Steel Macrographic examination b