DIN EN ISO 11161-2010 Safety of machinery - Integrated manufacturing systems - Basic requirements (ISO 11161 2007 + Amd 1 2010) German version EN ISO 11161 2007 + A1 2010《机械安全性 集成制.pdf

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1、October 2010 Translation by DIN-Sprachendienst.English price group 18No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).IC

2、S 13.110; 35.240.50!$kO“1725744www.din.deDDIN EN ISO 11161Safety of machinery Integrated manufacturing systems Basic requirements (ISO 11161:2007 + Amd 1:2010) English translation of DIN EN ISO 11161:2010-10Sicherheit von Maschinen Integrierte Fertigungssysteme Grundlegende Anforderungen (ISO 11161:

3、2007 + Amd 1:2010) Englische bersetzung von DIN EN ISO 11161:2010-10Scurit des machines Systmes de fabrication intgrs Prescriptions fondamentales (ISO 11161:2007 + Amd 1:2010) Traduction anglaise de DIN EN ISO 11161:2010-10SupersedesDIN EN ISO 11161:2008-01See start of validitywww.beuth.deDocument c

4、omprises pagesIn case of doubt, the German-language original shall be considered authoritative.(includes Amendment A1:2010)(enthlt nderung A1:2010)(Amendement A1:2010 inclus)4610.10 DIN EN ISO 11161:2010-10 2 A comma is used as the decimal marker. Start of validity This standard takes effect on 1 Oc

5、tober 2010. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee ISO/TC 199 “Safety of machinery” in collaboration with Technical Committee CEN/TC 114 “Safety of machinery” (Secretariat: DIN, Germany). The responsible German body involv

6、ed in its preparation was the Normenausschuss Maschinenbau (Mechani-cal Engineering Standards Committee), Working Committee NA 060-30 FBR-01 SO Integrierte Fertigungs-systeme Sicherheit. Representatives of manufacturers and users of integrated manufacturing systems, and of the employers liability in

7、surance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. Th

8、is standard serves to facilitate proof of compliance with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requi

9、rements of the Machinery Directive (“presumption of conformity”). The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. The European Standards referred to in Clause 2 and in the Bibliography of this standard have been published as the corresponding DIN

10、EN or DIN EN ISO Standards with the same number. In ISO 11161:2007, Figure D.1, reference is made to ISO 14121. This has been adopted in the German version, but it should be noted that ISO 14121-1:2007 is meant. Amendments This standard differs from DIN EN ISO 11161:2008-01 as follows: a) normative

11、references and the Bibliography have been updated; b) Subclauses 7.1, 8.4.1, 8.6.1, 8.6.2, 9.2 and D.2 have been editorially revised; c) the title of Figure C.4 has been corrected; d) Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 9

12、8/37/EC” has been updated; e) Annex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been included. Previous editions DIN EN ISO 11161: 2008-01 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 11161 May 2007 + A1 Mar

13、ch 2010 ICS 13.110; 25.040.01 English version Safety of machinery Integrated manufacturing systems Basic requirements (ISO 11161:2007 + Amd 1:2010) Scurit des machines Systmes de fabrication intgrs Prescriptions fondamentales (ISO 11161:2007 + Amd 1:2010) Sicherheit von Maschinen Integrierte Fertigu

14、ngssysteme Grundlegende Anforderungen (ISO 11161:2007 + Amd 1:2010) EN ISO 11161:2007 was approved by CEN on 2007-04-13 and Amendment A1:2010 on 2010-02-11. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the

15、status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Management Centre or to any CEN member. The European Standards exist in three official versions (English, French, German). A

16、version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Rep

17、ublic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN

18、DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 11161:2007 + A1:2010 EDIN EN ISO 11161:2010-10 EN ISO 11161:2007 + A1:2010

19、 (E) 2 Contents Page Foreword to EN ISO 11161:20074 !Foreword to EN ISO 11161:2007/A1:2010 .4 Introduction .5 1 Scope 7 2 Normative references 7 3 Terms and definitions .8 4 Strategy for risk assessment and risk reduction .12 4.1 General12 4.2 Specification of the limits of the IMS.12 4.3 Determinat

20、ion of the task12 4.4 Identifying hazardous situations14 4.5 Risk estimation and risk evaluation.14 4.6 Risk reduction14 5 Risk assessment16 5.1 Specifications of the IMS 16 5.2 Identification of hazards and hazardous situations.18 5.3 Risk estimation 19 5.4 Risk evaluation.20 6 Risk reduction20 6.1

21、 Protective measures20 6.2 Validation of the protective measures.20 7 Task zone(s) .20 7.1 General20 7.2 Determination.21 7.3 Design .21 7.4 Functional analysis22 8 Safeguarding and span of control .22 8.1 Safeguarding of task zones 22 8.2 Span of control.23 8.3 Electrical equipment requirements23 8

22、.4 Modes23 8.5 Safeguards .24 8.6 Protective measures when safeguards are suspended.24 8.7 Muting and blanking26 8.8 Control 26 8.9 Reset of perimeter safeguarding devices .27 8.10 Start/restart.27 8.11 Emergency stop.28 8.12 Measures for the escape and rescue of trapped persons.28 9 Information for

23、 use 28 9.1 General28 9.2 Marking .29 10 Validation of the design 29 10.1 Validation that the design meets the requirements .29 10.2 Validation of the protective measures.29 DIN EN ISO 11161:2010-10 EN ISO 11161:2007 + A1:2010 (E) 3Annex A (informative) Examples of integrated manufacturing systems (

24、IMSs).30 Annex B (informative) Flow of information between the integrator, user and suppliers 33 Annex C (informative) Span of control examples within an IMS34 Annex D (informative) Temporary observation of the automatic process38 Bibliography42 !Annex ZA (informative) Relationship between this Euro

25、pean Standard and the Essential Requirements of EU Directive 98/37/EC43 !Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC44 Figures Figure 1 Configuration of an IMS .6 Figure 2 Specification of the limits of the IMS13 Figure

26、 3 Determination of tasks (requirements, location, access).13 Figure 4 Identification of hazards/hazard zones and associated hazardous situations 14 Figure 5 Determination of the task zone(s).15 Figure 6 Determination of the safeguarding including the span of control 15 Figure A.1 Examples of machin

27、es and parts of machines of IMSs 30 Figure A.2 Examples of IMSs32 Figure C.1 IMS composed of five machines and the machine-handling system 34 Figure C.2 IMS as in Figure C.1, but divided into two zones.35 Figure C.3 IMS as in Figure C.2, but zone C is equipped with presence-sensing 36 Figure C.4 !IM

28、S as in Figure C.2, but access 8 allows entry between zones A and B“37 Figure D.1 Safeguarding during process observation.39 Tables Table B.1 Information flow between the integrator, user and suppliers33 DIN EN ISO 11161:2010-10 EN ISO 11161:2007 + A1:2010 (E) 4 Foreword to EN ISO 11161:2007 This do

29、cument (EN ISO 11161:2007) has been prepared by Technical Committee ISO/TC 199 “Safety of machinery” in collaboration with Technical Committee CEN/TC 114 “Safety of machinery”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by

30、 publication of an identical text or by endorsement, at the latest by November 2007, and conflicting national standards shall be withdrawn at the latest by November 2007. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association,

31、and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement

32、this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and U

33、nited Kingdom. Endorsement notice The text of ISO 11161:2007 has been approved by CEN as EN ISO 11161:2007 without any modifications. !Foreword to EN ISO 11161:2007/A1:2010 This document (EN ISO 11161:2007/A1:2010) has been prepared by Technical Committee ISO/TC 199 “Safety of machinery” in collabor

34、ation with Technical Committee CEN/TC 114 “Safety of machinery”, the secretariat of which is held by DIN. This Amendment to the European Standard EN ISO 11161:2007 shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by Septemb

35、er 2010, and conflicting national standards shall be withdrawn at the latest by September 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such paten

36、t rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annexes ZA, and ZB, which are integral parts of th

37、is document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Ice

38、land, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 11161:2007/Amd 1:2010 has been approved by CEN as EN ISO 11161:2007/A1:2010 without an

39、y modification.“ DIN EN ISO 11161:2010-10 EN ISO 11161:2007 + A1:2010 (E) 5Introduction The structure of safety standards in the field of machinery is as follows: a) Type-A standards (basic safety standards) giving basic concepts, principles for design, and general aspects that can be applied to all

40、 machinery. b) Type-B standards (generic safety standards) dealing with one safety aspect or one type of safeguard that can be used across a wide range of machinery: type-B1 standards on particular safety aspects (e.g. safety distances, surface temperature, noise); type-B2 standards on safeguards (e

41、.g. two-hand controls, interlocking devices, pressure sensitive devices, guards). c) Type-C standards (machine safety standards) dealing with detailed safety requirements for a particular machine or group of machines. This International Standard is a type-B1 standard as stated in ISO 12100-1. An int

42、egrated manufacturing system (IMS, see 3.1) can be very different in terms of size and complexity, and can incorporate different technologies that require diverse expertise and knowledge. An integrated manufacturing system should be considered to be a whole new and different machine rather than simp

43、ly its parts combined. The integrator (see 3.10) needs the cooperation of entities who individually know only a part of the whole. Where there are requirements for frequent manual interventions to parts of the IMS, e.g. inspections, maintenance, set-up, it can be impractical or unnecessary to stop t

44、he whole IMS. This International Standard gives requirements to provide for the safety of individuals who perform these tasks. Safeguarding for these tasks relates to the concept and use of “task zones”. The aim of this International Standard is to describe how to apply the requirements of ISO 12100

45、-1:2003, ISO 12100-2:2003 and !ISO 14121-1“ in this specific context. A general configuration of an integrated manufacturing system is shown in Figure 1. Some examples of integrated manufacturing systems are included in Annex A. DIN EN ISO 11161:2010-10 EN ISO 11161:2007 + A1:2010 (E) 6 Key 1 contro

46、l 6 hazard zone B 2 operator pendant 7 hazard zone C 3 safeguarded space 8 scrap and expendables flow 4 local controls 9 raw material flow 5 hazard zone A 10 finished goods Figure 1 Configuration of an IMS DIN EN ISO 11161:2010-10 EN ISO 11161:2007 + A1:2010 (E) 71 Scope This International Standard

47、specifies the safety requirements for integrated manufacturing systems (IMS) that incorporate two or more interconnected machines for specific applications, such as component manufacturing or assembly. It gives requirements and recommendations for the safe design, safeguarding and information for th

48、e use of such IMSs (see Figure 1 for the basic configuration of an IMS). NOTE 1 In the context of this International Standard, the term system refers to an integrated manufacturing system. NOTE 2 In the context of this International Standard, the term machine refers to the component machines and ass

49、ociated equipment of the integrated manufacturing system. This International Standard is not intended to cover safety aspects of individual machines and equipment that may be covered by standards specific to those machines and equipment. Therefore it deals only with those safety aspects that are important for the safety-relevant interconnection of the machines and components. Where machines and equipment of an integrated manufacturing system are operated separately or individually, and while the protective effect