DIN EN 16646-2015 Maintenance - Maintenance within physical asset management German version EN 16646 2014《维护 有形资产管理范围内的维护 德文版本EN 16646-2014》.pdf

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1、March 2015 Translation by DIN-Sprachendienst.English price group 16No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、03.100.01!%A*o“2300776www.din.deDDIN EN 16646Maintenance Maintenance within physical asset management;English version EN 16646:2014,English translation of DIN EN 16646:2015-03Instandhaltung Instandhaltung im Rahmen des Anlagenmanagements;Englische Fassung EN 16646:2014,Englische bersetzung von DIN E

3、N 16646:2015-03Maintenance Maintenance dans le cadre de la gestion des actifs physiques;Version anglaise EN 16646:2014,Traduction anglaise de DIN EN 16646:2015-03www.beuth.deDocument comprises 37 pagesIn case of doubt, the German-language original shall be considered authoritative.02.15DIN EN 16646:

4、2015-03 2 A comma is used as the decimal marker. National foreword This document (EN 16646:2014) has been prepared by Technical Committee CEN/TC 319 “Maintenance” (Secretariat: UNI, Italy). The responsible German body involved in its preparation was the DIN-Normenausschuss Technische Grundlagen (DIN

5、 Standards Committee Fundamentals in Technology), Working Committee NA 152-06-07 AA Instandhaltung. EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 16646 December 2014 ICS 03.100.01 English Version Maintenance - Maintenance within physical asset management Maintenance - Maintenance dans le cadr

6、e de la gestion des actifs physiques Instandhaltung - Instandhaltung im Rahmen des Anlagenmanagements This European Standard was approved by CEN on 8 November 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Stand

7、ard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English

8、, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bul

9、garia, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, T

10、urkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members

11、. Ref. No. EN 16646:2014 EEN 16646:2014 (E) 2 Contents Page Foreword 3 Introduction .4 1 Scope 6 2 Normative references 6 3 Terms, definitions and abbreviations 6 3.1 Terms and definitions .6 3.2 Abbreviations .8 4 Overview of physical asset management .8 4.1 What is physical asset management .8 4.2

12、 Hierarchy of physical assets: asset portfolio, asset systems and individual assets .8 4.3 Item and asset life and life cycle of physical assets 9 4.4 Organizational context 9 5 Management system for physical assets . 10 5.1 Purpose of physical asset management system . 10 5.2 Interaction between or

13、ganizational context, physical asset management and maintenance management 10 5.3 The influence of organizational context at the different levels of physical assets . 13 5.4 Management of maintenance process 13 5.5 Maintenance management responsibilities . 14 6 Physical asset management processes .

14、14 6.1 Physical asset management processes and life cycle stages . 14 6.2 Life cycle, asset and maintenance management processes . 15 6.2.1 General . 15 6.2.2 Physical asset management process and maintenance management process at the portfolio level 15 6.2.3 Asset, maintenance and life cycle manage

15、ment process at the asset system level . 17 6.2.4 Physical asset management process, life cycle and maintenance management at the asset level 20 6.3 Interrelationship between maintenance and other processes at asset and asset system level 22 6.3.1 Interrelationships between maintenance and acquisiti

16、on/creation process . 22 6.3.2 Interrelationships between maintenance and operation 25 6.3.3 Interrelationships between maintenance and modernization 26 6.3.4 Interrelationships between maintenance and disposal 28 6.3.5 Interrelationships between maintenance and physical asset management supports 29

17、 6.3.6 Interrelationships between maintenance and management of assets 30 7 Performance monitoring 31 7.1 General KPIs of physical asset management 31 7.2 Specific performance indicators . 32 8 Organization and people enablers: organizational competences . 33 8.1 Structure and procedures 33 8.2 Comp

18、etences 33 8.2.1 General . 33 8.2.2 Asset portfolio and asset system levels 33 8.2.3 Asset level . 34 Bibliography . 35 DIN EN 16646:2015-03 EN 16646:2014 (E) 3 Foreword This document (EN 16646:2014) has been prepared by Technical Committee CEN/TC 319 “Maintenance”, the secretariat of which is held

19、by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2015 and conflicting national standards shall be withdrawn at the latest by June 2015. Attention is drawn to the possibility that some

20、of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implem

21、ent this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,

22、Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 16646:2015-03 EN 16646:2014 (E) 4 Introduction Why do we need physical asset management today more than before? There are some very good reasons to develop physical asset management in all its aspects. There are al

23、so good reasons to clarify interrelationship between physical asset management processes and maintenance processes. Some of the reasons why physical asset management and maintenance as a part of physical asset management has become a more essential part of the organizations activities during the las

24、t decades are for example: globalization and increasing competition; growing financial, safety and environmental risks; radical change in business strategy long term vs. short term; attitudes towards physical assets have changed nowadays it is more common that the length of the ownership is not the

25、same as the length of the whole item life; growth of capital intensity in some areas of industry; growing turbulence in the market; pressure for higher profitability and return on assets; aging of asset systems; increased pressure to improve added value of maintenance; more complicated and uncertain

26、 decision environment; increased requirements from the safety and environmental point of view; silo behaviour which keeps maintenance and other life cycle processes separated. In addition to the above mentioned trends in the market behaviour and technological development, there are many benefits whi

27、ch can be achieved with physical asset management activities: economically more efficient and effective use of capital: “turnover of capital”; more profitable business: “return on assets”; more sustainable use of capital; more accurate long term life cycle decisions; direction to maintenance strateg

28、ies and operations; integrated investment and maintenance planning; influence of maintenance function on asset creation development (design and engineering); integrated approach for production function (assets, operation and maintenance); improved position for the maintenance function among the othe

29、r company functions; improved assessment of performance and control; DIN EN 16646:2015-03 EN 16646:2014 (E) 5 enhanced reputation. Further and maybe even greater benefits are now being found through improved credibility in the eyes of customers, regulators and other stakeholders. Physical asset mana

30、gement also results in much greater engagement and motivation of the workforce, and in more sustainable, continual improvement business processes. Physical asset management builds up the required link between maintenance management and organizational strategic plan and gives direction to maintenance

31、 activities. DIN EN 16646:2015-03 EN 16646:2014 (E) 6 1 Scope This European Standard introduces physical asset management as a framework for maintenance activities. It also introduces the relationship between organizational strategic plan and maintenance management system and describes the interrela

32、tions between maintenance process and all the other physical asset management processes. It addresses the role and importance of maintenance within physical asset management system during the whole life cycle of an item. This European Standard can be applied to production organizations of all sizes.

33、 However, if specific standards exist for a particular application or field of industry, those documents should also be considered. This European Standard consists of guidance and recommendations and is not intended to be used for certification, regulatory, or contractual use. 2 Normative references

34、 The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 133

35、06, Maintenance - Maintenance terminology ISO 55000, Asset management Overview, principles and terminology ISO 55001, Asset management Management systems Requirements ISO 55002, Asset management Management systems Guidelines for the application of ISO 55001 EN 60300-3-3, Dependability management - P

36、art 3-3: Application guide - Life cycle costing (IEC 60300-3-3) 3 Terms, definitions and abbreviations 3.1 Terms and definitions For the purposes of this document, the terms and definitions given in EN 13306, ISO 55000, EN 60300-3-3 and the following apply. 3.1.1 asset solution the result of concept

37、 definition 3.1.2 business environment all the external factors within the market, technology and community influencing on the decision making of the organization 3.1.3 creation of physical asset acquisition process, which can include concept definition, design, manufacturing, installation, commissi

38、oning 3.1.4 key success factor attribute required for an organization to ensure the success of an organization DIN EN 16646:2015-03 EN 16646:2014 (E) 7 3.1.5 life cycle of a physical asset period of value realization from a physical asset by an organization including needs identification, creation o

39、r acquisition, utilization, maintenance, modernization and disposal Note 1 to entry: Life cycle of an item may contain several life cycles of a physical asset. An item can have several sequential owners during its life cycle. Note 2 to entry: Realization of value will normally involve a balancing of

40、 costs, risks, opportunities and benefits. 3.1.6 life cycle of an item series of stages through which an item goes, from its conception to disposal 3.1.7 maintenance task maintenance action sequence of elementary maintenance activities carried out for a given purpose 3.1.8 modernization modification

41、 or improvement in the case of nonconformity of the asset, taking into account technological advances, to meet new or changed requirements 3.1.9 operating conditions physical loads and environmental conditions as experienced by the asset during the entire life cycle Note 1 to entry: Operating condit

42、ions can vary during the assets life cycle. 3.1.10 operating constraints characteristics of the asset, which set limits for the use of the asset and may determine requirements for maintenance activities Note 1 to entry: These characteristics are the results of design and construction of the assets a

43、nd are influenced by the operational mode and operation conditions. 3.1.11 operational mode way a physical asset is operated and utilized during the entire life cycle determined by the numbers of units of use (hours, starts/stops, transients) Note 1 to entry: Operational mode determines the frequenc

44、y, load, continuity and performance rate of utilization. 3.1.12 physical asset item that has potential or actual value to an organization Note 1 to entry: Examples of physical assets are components, machines, plants, construction works, buildings. DIN EN 16646:2015-03 EN 16646:2014 (E) 8 3.1.13 phys

45、ical asset management coordinated activities of an organization to realize value from physical assets Note 1 to entry: Realization of value will normally involve a balancing of costs, risks, opportunities and benefits. Note 2 to entry: In the life cycle context, physical asset management is the opti

46、mal life cycle management of physical assets to sustainably achieve the stated business objectives. 3.1.14 technical depreciation difference between the asset replacement value and actual value Note 1 to entry: Technical depreciation should be based on the asset replacement value but not on asset bo

47、ok value. Note 2 to entry: Technical depreciation can be calculated as a ratio of asset replacement value and expected life. Note 3 to entry: Technical depreciation measures and depicts technical aging of the assets in money terms. 3.2 Abbreviations List of abbreviations used in this standard is giv

48、en in Table 1. Table 1 List of abbreviations Abbreviation Meaning CMMS Computerized maintenance management system KPI Key performance indicator OEE Overall equipment effectiveness TCO Total cost of ownership 4 Overview of physical asset management 4.1 What is physical asset management Physical asset

49、 management is defined as coordinated activities of an organization to realize value from physical assets. More specifically physical asset management is “the optimal life cycle management of physical assets to sustainably achieve the stated business objectives”. Physical asset management does not focus on the asset itself, but on the value that the asset can provide to the organization. Value is organization specific and depends on the organizational context. In the general context, asset is something that