BS EN 500-4-2011 Mobile road construction machinery Safety Specific requirements for compaction machines《移动式筑路机械 安全性 夯实机械的具体要求》.pdf

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1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 500-4:2011Mobile road constructionmachinery SafetyPart 4: Specific requirements forcompaction machinesBS EN 500-4:2011 BRITISH STANDARDNational forewordThis British Standar

2、d is the UK implementation of EN 500-4:2011. It supersedes BS EN 500-4:2006+A1:2009, which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee B/513/1, Earth moving machinery (International).A list of organizations represented on this committee can be obtained o

3、n request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. BSI 2011 ISBN 978 0 580 68715 0 ICS 93.080.10 Compliance with a British Standard cannot confer immunity from legal obligations.This B

4、ritish Standard was published under the authority of the Standards Policy and Strategy Committee on 30 April 2011.Amendments issued since publicationDate T e x t a f f e c t e dBS EN 500-4:2011EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 500-4 February 2011 ICS 93.080.10 Supersedes EN 500-4:

5、2006+A1:2009English Version Mobile road construction machinery - Safety - Part 4: Specific requirements for compaction machines Machines mobiles pour la construction de routes - Scurit - Partie 4: Prescriptions spcifiques pour compacteurs Bewegliche Straenbaumaschinen - Sicherheit - Teil 4: Besonder

6、e Anforderungen an Verdichtungsmaschinen This European Standard was approved by CEN on 9 January 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.

7、Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by tra

8、nslation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finl

9、and, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES K

10、OMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 500-4:2011: EBS EN 500-4:2011EN 500-4:2011 (E) 2 Contents Page Foreword 6Introduction .81 Scope 82 Normativ

11、e references 83 Terms and definitions .94 List of significant hazards . 115 Safety requirements and/or protective measures . 115.1 Lighting, signalling and marking lights and reflex-reflector devices 115.2 Operation and handling . 115.2.1 Retrieval transportation and towing . 115.2.2 Pedestrian-cont

12、rolled rollers . 115.3 Operators station . 135.4 Operators seat 135.5 Controls and indicators . 135.5.1 General . 135.5.2 Travel control of pedestrian-controlled machines with handle bar 135.5.3 Controls for towed machines 135.5.4 Remote control of pedestrian-controlled rollers . 135.6 Starting 145.

13、7 Stopping 145.7.1 General . 145.7.2 Stopping device 145.7.3 Braking systems . 145.8 Access system to operators station and to maintenance points . 155.9 Roll-over protective structure (ROPS) 155.10 Noise and vibration. 165.10.1 Noise measurement of vibratory plates and vibratory rammers . 165.10.2

14、Noise measurement of rollers . 165.10.3 Vibration measurement of hand-guided machines . 166 Verification of safety requirements and/or protective measures 177 Information for the user . 177.1 Warning signals and devices 177.2 Instruction handbook . 177.3 Marking 18Annex A (normative) Remote infrared

15、 controls for rollers with attending operator . 19A.1 General . 19A.2 Scope . 19A.3 Terms and definitions 19A.4 Safety requirements and measures 19A.5 Components and equipment . 21Annex B (normative) Noise-test-code for vibratory plates and vibratory rammers 23B.1 Scope . 23B.2 Determination of the

16、A-weighted sound power level 23B.2.1 General . 23B.2.2 Measurement surface . 24B.2.3 Test procedure 28B.2.4 Repetition of the test and calculation of the sound power level . 28BS EN 500-4:2011EN 500-4:2011 (E) 3 B.3 Determination of the A-weighted emission sound pressure level at the operators posit

17、ion . 29B.3.1 General . 29B.3.2 Operators position . 29B.3.3 Test procedure . 29B.3.4 Repetition of the test and calculation of the emission sound pressure level . 29B.3.5 Determination of emission sound pressure spectra . 29B.3.6 Sound pressure level as a function of time 29B.4 Installation and mou

18、nting conditions . 30B.4.1 General . 30B.4.2 Design of the test surface. 30B.4.3 Design of the test site . 31B.5 Operating conditions 33B.6 Uncertainty . 33B.7 Information to be recorded . 33B.8 Information to be reported 34B.9 Declaration and verification of noise emission values . 35Annex C (norma

19、tive) Measurement of the hand-arm vibration of hand-guided vibratory ground compaction machines . 36C.1 General . 36C.2 Terminology . 36C.3 Quantities to be measured . 36C.3.1 R.m.s. value of the weighted acceleration 36C.3.2 Frequency analysis . 36C.3.3 Time records 37C.3.4 Other quantities to be m

20、easured . 37C.4 Measuring equipment . 37C.4.1 Requirements for the acceleration transducers 37C.4.2 Fastening of the acceleration transducers . 37C.4.3 Frequency weighting filter 37C.4.4 R.m.s. detector . 37C.4.5 Calibration 37C.5 Measurement direction and measurement location 38C.5.1 Measurement di

21、rection . 38C.5.2 Measurement location . 40C.6 Specification of working procedure 40C.6.1 Operator 40C.6.2 Other quantities to be determined (forces) . 40C.6.3 Operating conditions 40C.6.4 Requirements for the test site 40C.6.5 Measurement procedure . 41C.7 Test report 41C.7.1 Reference . 41C.7.2 De

22、scription of the object to be measured . 41C.7.3 List of measuring equipment . 41C.7.4 Fastening of the acceleration transducers . 41C.7.5 Operating conditions 41C.7.6 Further specifications . 41C.7.7 Results 42C.8 Report of results 42C.9 Measurement uncertainty . 42Annex D (normative) Noise test co

23、de for vibratory rollers . 43D.1 Scope 43D.2 Determination of the A-weighted sound power level 43D.2.1 General . 43D.2.2 Measurement surface 43D.2.3 Positioning of the machine. 45D.2.4 Repetition of the test . 49BS EN 500-4:2011EN 500-4:2011 (E) 4 D.3 Determination of the A-weighted emission sound p

24、ressure level at the operators positions for vibratory rollers 49D.3.1 General . 49D.3.2 Operators positions . 49D.3.3 Enclosed operators positions 49D.3.4 Quantities to be determined 49D.3.5 Microphone position(s) 49D.3.6 Test procedure 49D.3.7 Repetition of the test 50D.4 Test conditions . 50D.4.1

25、 Installation and mounting conditions . 50D.4.2 Operating conditions 50D.5 Uncertainty 50D.6 Information to be recorded 51D.7 Information to be reported . 51D.8 Declaration and verification of noise emission values . 52Annex E (normative) Noise test code for non-vibrating rollers 53E.1 Scope . 53E.2

26、 Determination of the A-weighted sound power level 53E.2.1 General . 53E.2.2 Measurement surface . 53E.2.3 Positioning of the machine 55E.2.4 Repetition of the test 56E.3 Determination of the A-weighted emission sound pressure level at operators positions for non-vibrating rollers . 56E.3.1 General

27、. 56E.3.2 Operators positions 56E.3.3 Enclosed operators positions 56E.3.4 Quantities to be determined 56E.3.5 Microphone position(s) 56E.3.6 Test procedure 56E.3.7 Repetition of the test 57E.4 Test conditions . 57E.4.1 Installation and mounting conditions . 57E.4.2 Operating conditions 57E.5 Uncert

28、ainty 57E.6 Information to be recorded 58E.7 Information to be reported . 58E.8 Declaration and verification of noise emission values . 59Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC . 60Bibliography . 61Figures Figure 1

29、 Vertical swinging of single-drum walk-behind rollers 12Figure 2 Position of the stopping device at pedestrian-controlled rollers . 13Figure 3 Minimum clearance of lower limbs at access to the operators station on machines with articulated steering . 15Figure 4 Deflection-limiting volume, front view

30、, side view. 16Figure 5 Warning decal . 17BS EN 500-4:2011EN 500-4:2011 (E) 5 Figure B.1 Arrangement of test positions for hand-guided vibratory plates and hand-guided vibratory rammers 25Figure B.2 Arrangement of test positions for remote controlled vibratory plates . 27Figure B.3 Grading-size diag

31、ram of the material to be compacted (gravel) 31Figure B.4 Test site and arrangement with test track 32Figure C.1 Directions of measurement and examples for attachment of the acceleration transducer 39Figure C.2 Arrangement of the coupling device on the drawbar . 40Figure D.1 Basic length L . 44Figur

32、e D.2 Arrangement of test positions for ride-on vibratory rollers . 45Figure D.3 Arrangement of test positions for hand-guided vibratory rollers 46Figure D.4 Arrangement of test positions for remote controlled vibratory rollers 47Figure D.5 Arrangement of test positions for towed vibratory rollers.

33、48Figure E.1 Basic length L . 54Figure E.2 Microphone positions . 55Tables Table B.1 Coordinates of microphones . 28Table B.2 Operating conditions . 33Table B.3 Uncertainties applicable to gravel course . 33Table D.2 Uncertainties applicable to cushion mounted machines . 50Table E.1 Coordinates of m

34、icrophone positions 54Table E.2 Uncertainties 57BS EN 500-4:2011EN 500-4:2011 (E) 6 Foreword This document (EN 500-4:2011) has been prepared by Technical Committee CEN/TC 151 Building material construction machinery and equipment Safety”, the secretariat of which is held by DIN. This European Standa

35、rd shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2011, and conflicting national standards shall be withdrawn at the latest by August 2011. This document supersedes EN 500-4:2006+A1:2009. Attention is drawn to t

36、he possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free

37、 Trade Association, and supports essential requirements of EU Directive. For relationship with EU Directive, see informative Annex ZA which is an integral part of this document. The following changes have been introduced during the revision of EN 500-4:2006+A1:2009: exclusion of machines for seated

38、ride-on operated rollers with a drum width less than nominal 0,8 m; addition of warnings and instructions regarding use of machines with a drum width less than nominal 1 m; vibrating rollers, irrespective whether they are intended for ride-on operation, pedestrian- or remote-controlled are measured

39、on a cushion/elastic underlay; non-vibrating rollers, irrespective whether they are intended for ride-on operation, pedestrian- or remote-controlled are measured on a rigid reflecting plane without load and engine operating at nominal power-output; vibratory rammers are measured on the gravel-track;

40、 vibratory plates are measured on the gravel-track; for pragmatic reasons the deletion of explosion rammers and non-vibrating towed rollers/equipment is suggested ancillary, because today explosion-rammers cannot be found in the market any longer and non-vibrating towed rollers/equipment represent a

41、 passive attachment without any power-source and a function based on static-load only. EN 500 “Mobile road construction machinery Safety” comprise the following parts: Part 1: Common requirements; Part 2: Specific requirements for road-milling machines; Part 3: Specific requirements for soil-stabili

42、sing machines and recycling machines; Part 4: Specific requirements for compaction machines; Part 6: Specific requirements for paver-finishers. BS EN 500-4:2011EN 500-4:2011 (E) 7 According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are b

43、ound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain

44、, Sweden, Switzerland and United Kingdom. BS EN 500-4:2011EN 500-4:2011 (E) 8 Introduction This European Standard is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this Eu

45、ropean Standard. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions o

46、f this type C standard. 1 Scope This part of EN 500 specifies the safety requirements for compaction machines as defined in Clause 3 and deals with all significant hazards, hazardous situations and events relevant to compaction machines, when they are used as intended and under conditions of misuse

47、which are reasonably foreseeable. This document specifies additional requirements to and/or exceptions from EN 500-1 ”Common requirements”. This part of EN 500 is not applicable for seated ride-on operated rollers with a drum width less than nominal 0,8 m. 2 Normative references The following refere

48、nced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 500-1:2006+A1:2009, Mobile road construction machinery Safety Part 1: Common requirements EN 954-1:1996, Safety of machinery Safety-related parts of control systems Part 1: General principles for design EN 60204-