ASTM D8033-2016 8007 Standard Classification System for Poly(Ether Ether Ketone) (PEEK) Molding and Extrusion Materials《聚醚醚酮(PEEK)模制和挤制材料的标准分类系统》.pdf

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1、Designation: D8033 16Standard Classification System forPoly(Ether Ether Ketone) (PEEK) Molding and ExtrusionMaterials1This standard is issued under the fixed designation D8033; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the ye

2、ar of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This classification system covers poly(ether ether ke-tone) materials suitable for injection molding and extrusi

3、on.This classification system allows for the use of recycledmaterials provided that all specification requirements are met.1.2 The properties included in this standard are thoserequired to identify the compositions covered. Other require-ments necessary to identify particular characteristics importa

4、ntto specialized applications are to be specified by using thesuffixes in Section 5.1.3 This classification system and subsequent line callout(specification) are intended to provide means of calling outpoly(ether ether ketone) materials used in the fabrication of enditems or parts. It is not intende

5、d for the selection of materials.It is recommended that material selection be made by thosehaving expertise in the plastics field only after careful consid-eration of the design and the performance required of the part,the environment to which it will be exposed, the fabricationprocess to be employe

6、d, the cost involved, and the inherentproperties of the material other than those covered by thisspecification.1.4 Poly(ether ether ketone), commonly referred to asPEEK, is a member of the poly (aryl ether ketone) or PAEKfamily. Specification D6262 covers properties of PAEK shapesand includes shapes

7、 produced from PEEK.NOTE 1There is no known ISO equivalent to this standard.1.5 The following precautionary caveat pertains only to thetest method portion, Section 11, of this classification system:This standard does not purport to address all of the safetyconcerns, if any, associated with its use.

8、It is the responsibilityof the user of this standard to establish appropriate safety andhealth practices and determine the applicability of regulatorylimitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D149 Test Method for Dielectric Breakdown Voltage andDielectric Strength of Solid

9、Electrical Insulating Materialsat Commercial Power FrequenciesD256 Test Methods for Determining the Izod PendulumImpact Resistance of PlasticsD257 Test Methods for DC Resistance or Conductance ofInsulating MaterialsD570 Test Method for Water Absorption of PlasticsD618 Practice for Conditioning Plast

10、ics for TestingD638 Test Method for Tensile Properties of PlasticsD648 Test Method for Deflection Temperature of PlasticsUnder Flexural Load in the Edgewise PositionD790 Test Methods for Flexural Properties of Unreinforcedand Reinforced Plastics and Electrical Insulating Materi-alsD792 Test Methods

11、for Density and Specific Gravity (Rela-tive Density) of Plastics by DisplacementD883 Terminology Relating to PlasticsD1600 Terminology forAbbreviated Terms Relating to Plas-ticsD2863 Test Method for Measuring the Minimum OxygenConcentration to Support Candle-Like Combustion ofPlastics (Oxygen Index)

12、D3171 Test Methods for Constituent Content of CompositeMaterialsD3641 Practice for Injection Molding Test Specimens ofThermoplastic Molding and Extrusion MaterialsD3418 Test Method for Transition Temperatures and En-thalpies of Fusion and Crystallization of Polymers byDifferential Scanning Calorimet

13、ryD3801 Test Method for Measuring the Comparative BurningCharacteristics of Solid Plastics in a Vertical PositionD3835 Test Method for Determination of Properties ofPolymeric Materials by Means of a Capillary RheometerD3892 Practice for Packaging/Packing of Plastics1This test method is under the jur

14、isdiction of ASTM Committee D20 on Plasticsand is the direct responsibility of Subcommittee D20.15 on Thermoplastic Materi-als.Current edition approved Dec. 1, 2016. Published December 2016. DOI:10.1520/D8033-16.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Cus

15、tomer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was deve

16、loped in accordance with internationally recognized principles on standardization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organiziation Technical Barriers to Trade (TBT) Committee.1D4000 Classificat

17、ion System for Specifying Plastic Materi-alsD4812 Test Method for Unnotched Cantilever Beam ImpactResistance of PlasticsD5630 Test Method for Ash Content in PlasticsD5740 Guide for Writing Material Standards in the Classi-fication FormatD6262 Specification for Extruded, Compression Molded,and Inject

18、ion Molded Basic Shapes of Poly(aryl etherketone) (PAEK)D6869 Test Method for Coulometric and Volumetric Deter-mination of Moisture in Plastics Using the Karl FischerReaction (the Reaction of Iodine with Water)D7209 Guide for Waste Reduction, Resource Recovery, andUse of Recycled Polymeric Materials

19、 and Products (With-drawn 2015)3E29 Practice for Using Significant Digits in Test Data toDetermine Conformance with Specifications2.2 Underwriters Laboratories Standards:4UL94 Standard for Tests for Flammability of Plastic Mate-rials3. Terminology3.1 Except for terms defined below, the terminology u

20、sed inthis classification system is in accordance with TerminologiesD883 and D1600.3.2 Definitions of Terms Specific to This Standard:3.2.1 poly(ether ether ketone), na polymer in which therepeated structural unit contains an aromatic ketone and twoaromatic ether linkages. (C19H12O3)4. Classificatio

21、n4.1 Poly(ether ether ketone) materials are classified intogroups that are subdivided into classes and grades as shown inthe Basic Property Table (Table PEEK).NOTE 2An example of a specification based on this classificationsystem is given below. The specification PEEK012GF30 indicates thefollowing:P

22、EEK = Poly(ether ether Ketone) as found in TerminologyD160001 (Group) = General Purpose2 (Class) = Low FlowGF30 (Grade) = 30 % Glass-Filled, with corresponding requirementsshown in Table PEEK.4.1.1 To facilitate incorporation of future or special materi-als the “Other” category for group (00), class

23、 (0), and grade (0)is shown in Table PEEK. The basic properties for thesematerials are obtained from Table A as they apply.4.2 Table A shall be used to specify the physical propertyrequirements that shall be shown by a six-character designa-tion. The designation shall consist of the letter A and the

24、 fivedigits comprising the cell numbers for the property require-ments in the order as they appear in Table A.4.2.1 Reinforced filled and lubricated variations of the basicmaterials are identified by a single letter from Table 1 thatindicates the filler and/or reinforcement used and two digitsthat i

25、ndicate the nominal quantity in percent by weight. Asecond letter, from Table 1a, when desired, is used to indicatethe form or structure of the reinforcement and/or filler, but isnot used for functional mixtures. Thus, the letter designation Gfor glass, E for beads or spheres or balls, and 33 for pe

26、rcent byweight, specifies a reinforced or filled material with 33 percentby weight in the form of glass beads, spheres, or balls. Thereinforcement letter designations and associated tolerancelevels are shown in Table 1. Form and structure letter desig-nations are shown in Table 1a.NOTE 3This part of

27、 the classification system uses the percent ofreinforcements or additives, or both, in the callout of the modified basicmaterial. The types and percentages of reinforcements and additives areoften shown on the suppliers technical data sheet unless they areproprietary in nature. If necessary, additio

28、nal callout of these reinforce-ment and additives is accomplished by use of the suffix part of the system(see Section 5).4.2.2 Although the values listed in Table A are necessary toinclude the range of properties available in existing materials,this does not imply that every possible combination of

29、theproperties exists or can be obtained.4.2.3 When the grade of the basic material is not known, oris not important, the “0” grade shall be used for the reinforcedmaterials in this system.NOTE 4An example of the use of this classification system forspecifying a special poly(ether ether ketone) plast

30、ics material is given asfollows. The specification PEEK0120GF30A43460 would have the fol-lowing material requirements:PEEK0120 = poly(ether ether ketone) from Table PEEK,GF30 = glass reinforced at the 30 % nominal level,A = Table A property requirements,4 = tensile strength, 130 MPa min,3 = flexural

31、 modulus, 4.5 GPa min,4 = Izod impact, 60 J/m min,6 = deflection temperature, 275C min, and0 = unspecified.If no properties are specified, the designation would be:PEEK0120GF30A00000.3The last approved version of this historical standard is referenced onwww.astm.org.4Available from Underwriters Labo

32、ratories (UL), 2600 N.W. Lake Rd., Camas,WA 98607-8542, http:/.D8033 162TABLE PEEK Requirements for Poly(Ether Ether Ketone) PlasticsGroup Description Class Description Grade DescriptionMeltViscosity,APa*.sDeflectionTemperature,BC, minTensileStrength,CMPa, minFlexuralModulus,DGPa, minIzod Impact,EJ/

33、m, minSpecificGravityF01 GeneralPurpose1 Very Low Flow 1 Unfilled 400-650 149 80 3.4 80 1.27-1.320 Other2 Low Flow 1 Unfilled 300-500 149 90 3.4 53 1.28-1.32CF20 20 % CarbonFiber475-930 300 164 10.0 6.4 1.34-1.39CF30 30 % CarbonFiber480-1360 300 194 13.1 80 1.38-1.43CF40 40 % CarbonFiber550-1280 300

34、 190 20.0 80 1.43-1.47GF15 15 % Glass Fiber 270-900 300 100 4.5 50 1.34-1.42GF20 20 % Glass Fiber 310-1000 300 120 5.0 60 1.40-1.46GF30 30 % Glass Fiber 425-1200 300 155 9.0 88 1.48-1.540 Other3 Intermediate Flow 1 Unfilled 275-410 149 93 3.4 53 1.28-1.322 Unfilled 220-330 149 93 3.4 43 1.28-1.320 O

35、ther4 High Flow 1 Unfilled 105-180 149 93 3.4 37 1.28-1.32CF30 30 % CarbonFiber200-700 300 217 18.9 59 1.37-1.43GF15 15 % Glass Fiber 120-390 300 90 5.0 40 1.37-1.43GF20 20 % Glass Fiber 140-390 300 120 5.0 55 1.40-1.48GF30 30 % Glass Fiber 175-500 300 155 9.0 75 1.48-1.550 Other5 Very High Flow 1 U

36、nfilled 70-120 149 85 3.1 25 1.25-1.32CF30 30 % CarbonFiber90-400 300 200 15.0 50 1.37-1.43GF30 30 % Glass Fiber 90-320 300 165 9.5 65 1.47-1.56GF60 60 % Glass Fiber 315-690 300 180 15.0 65 1.70-1.900 Other02 WearResistant1 Low Flow L10 Reduced Friction 140-625 145 85 3.1 130 1.33-1.37L20 Reduced Fr

37、iction 280-625 145 70 2.8 50 1.37-1.43R30 210-720 270 125 6.2 53 1.42-1.48R45 180-650 280 145 17.0 53 1.48-1.520 Other2 High Flow R30 Reduced Friction 160-400 270 115 6.5 40 1.41-1.480 Other3 High Flow,High ModulusR30 Reduced Friction 160-400 270 140 11.5 35 1.37-1.470 Other00 Other 0 0 OtherPhysica

38、l properties, other than melt viscosity, were determined using injection molded specimens.ATest Method D3835 conditions 400C and 1000/s.BTest Method D648 Method A at 264 psi, measured on 3.2 mm specimens annealed for 2 hours at 200C.CTest Method D638 Unreinforced tested at 50 mm/min. Reinforced test

39、ed at 5.0 mm/min. For unreinforced materials tensile strength is reported as stress at yield; forreinforced materials tensile strength is reported as stress at break.DTest Method D790.ETest Method D256.FTest Method D792.TABLE A Detail Requirements of Special Poly(Ether Ether Ketone) Plastics Using A

40、STM MethodsDesignationor OrderNumberProperty 0 1 2 3 4 5 6 7 8 91 Tensile strength,AD638,min,MPaBunspecified 70 90 110 130 150 170 190 210 specify value2 Flexural modulus,CD790,(A),min,GPaBunspecified 3.0 3.5 4.5 5.5 7.0 9.0 11.0 13.0 specify value3 Izod impact resistance,DD256,min,J/mEunspecified 3

41、0 40 50 60 80 100 120 150 specify value4 Deflection temperature at 1.8 MPa,FD648,min,Cunspecified 140 150 200 245 260 275 290 305 specify value5 To be determined unspecified . . . . . . . . . . . . . . . . . . . . . . . . . . .AType I D638 test specimens, unreinforced tested at 50 mm/min, Reinforced

42、 tested at 5.0 mm/min.BMPa 145 = psi.CTest specimens are nominal 3.2 mm in depth by 12.7 mm wide. Span is a nominal 50 mm. Rate of crosshead is 0.05 mm/min using Method 1.DTest specimens are nominal 3.2 mm wide with a depth of 12.7 mm.EJ/m (1.873 102) = ft lb/in. or ft lb/in. 53.38 = J m.FTest speci

43、mens are nominal 3.2 mm deep by 12.7 mm wide. Measured on specimens annealed for 2 hours at 200C.D8033 163TABLE 1 Reinforcement-Filler and TolerancesSymbol Material ToleranceC Carbon and graphitereinforced3 %G Glass fiber reinforced 2 %L Lubricants Depends upon thematerial andprocessto bespecifiedM

44、Mineral reinforced 3 %R Combination ofreinforcements or fillers,or both3 %TABLE 1a Symbols for the Form or Structure of Fillers andReinforcing MaterialsSymbol Form or StructureC Chips, cuttingsD Fines, powdersE Beads, spheres, ballsF FiberG GroundH WhiskersK Knitted fabricL LayerM Mat (fabric, thick

45、)N Non-woven (fabric, thin)P PaperR RovingS FlakeT CordV VeneerW Woven fabricYYarnX Not specified5. Suffixes5.1 When additional requirements are needed that are notcovered by the basic requirements or cell-table requirements,they shall be indicated through the use of suffixes.5.2 A list of suitable

46、suffixes is found in Table 3 ofClassification System D4000 and are to be used for additionalrequirements as appropriate. Additional suffixes will be addedto that standard as test methods and requirements are re-quested.5.3 If the requirements for the poly(ether ether ketone) in4.2.3 also include fla

47、mmability requirements, the followingexample illustrates the call-out.PEEK0120GF30A43460FB35PEEK0120GF30A43460 = Same as for 4.2.3,F = Flammability requirements,B35 = Oxygen Index by ASTM D2863,35 % min.6. General Requirements6.1 Basic requirements from the property table (TablePEEK) or cell table (

48、Table A) are always in effect unlesssuperseded by specific suffix requirements, which always takeprecedence. Properties in TableAsupersede properties in TablePEEK.6.2 The plastics composition shall be uniform and shallconform to the requirements specified herein.7. Detail Requirements7.1 The materia

49、ls shall conform to the respective require-ments of Tables PEEK, A, and the suffix as they apply.7.2 For purposes of determining conformance, all specifiedlimits for a specification (line callout) based on this classifica-tion system are absolute limits, as defined in Practice E29.7.2.1 With the absolute method, an observed value or acalculated value is not rounded, but is to be compared directlywith the limiting value. Conformance or nonconformance isbased on this comparison.8. Sampling8.1 Sampling shall be statistically adequate to satisfy th