ASTM A818-2006(2016) Standard Specification for Coppered Carbon Steel Wire《镀铜碳素钢丝的标准规格》.pdf

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1、Designation: A818 06 (Reapproved 2016)Standard Specification forCoppered Carbon Steel Wire1This standard is issued under the fixed designation A818; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A numbe

2、r in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the U.S. Department of Defense.1. Scope1.1 This specification covers coppered carbon steel wiresu

3、pplied in coils for general use. It may be produced harddrawn, annealed in process, or annealed at finish size. Thecoating is very thin and is not designed for protection againstcorrosion.1.2 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are pro

4、vided forinformation only.2. Referenced Documents2.1 ASTM Standards:2A370 Test Methods and Definitions for Mechanical Testingof Steel ProductsA510 Specification for General Requirements for Wire Rodsand Coarse Round Wire, Carbon SteelA700 Guide for Packaging, Marking, and Loading Methodsfor Steel Pr

5、oducts for ShipmentE29 Practice for Using Significant Digits in Test Data toDetermine Conformance with Specifications2.2 U.S. Federal Standard:Fed. Std. No. 123 Marking for Shipments (Civil Agencies)32.3 U.S. Military Standards:MIL-STD-129 Marking for Shipment and Storage33. Terminology3.1 Definitio

6、ns of Terms Specific to This Standard:3.1.1 annealed coppered wirewire that may be either3.1.2 annealed-in-process wireat some stage before appli-cation of the copper, the steel wire is thermally treated andsubsequently coated with copper and redrawn. coated withcopper, drawn, and annealed at finish

7、 size, or drawn, annealedat finish size and then coppered.3.1.3 carbon steelsteel that has no minimum contentspecified or required for aluminum, chromium, cobalt,columbium, molybdenum, nickel, titanium, tungsten,vanadium, or zirconium or any other element added to obtaina desired alloying effect; st

8、eel that has the specified minimumcopper content that does not exceed 0.40 %; or the maximumcontent for any of the following elements that does not exceedthese percentages: manganese 1.65, silicon 0.60, or copper0.60.3.1.4 coppered steel wireproduced by cold drawing rod orwire that has been immersed

9、 in a copper sulfate solution.3.1.5 hard drawn wirewire that is coppered and drawnwithout the use of thermal treatment.4. Ordering Information4.1 Orders for material under this specification shouldinclude the following information:4.1.1 Quantity (weight in pounds),4.1.2 Coated wire diameter, in inch

10、es, to the third decimalpoint,4.1.3 Name of material (coppered carbon steel wire),4.1.4 Grade of steel,4.1.5 Condition (hard drawn, annealed in process, or an-nealed at finished size),4.1.6 Finish (lustrous or matte),4.1.7 Packaging requirements, and4.1.8 ASTM designation and year of issue.NOTE 1A t

11、ypical ordering description is as follows: 40 000 lb,0.148-in. coppered carbon steel wire, Grade 1008, hard drawn, lustrousfinish in 600-lb catch-weight coils on tubular carriers to ASTM A818 .5. Materials and Manufacture5.1 The steel rod from which the wire is drawn shall bemanufactured by the open

12、-hearth, electric-furnace, or basic-oxygen process.5.2 Coppered wire may be supplied in any of the followingconditions: hard-drawn, annealed-in-process, or annealed.1This specification is under the jurisdiction of ASTM Committee A05 onMetallic-Coated Iron and Steel Products and is the direct respons

13、ibility ofSubcommittee A05.12 on Wire Specifications.Current edition approved Nov. 1, 2016. Published November 2016. Originallyapproved in 1983. Last previous edition approved in 2010 as A818 - 06(2010). DOI:10.1520/A0818-06R16.2For referenced ASTM standards, visit the ASTM website, www.astm.org, or

14、contact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.Co

15、pyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States16. Mechanical Properties6.1 The coppered steel wire shall meet the tensile strengthrequirements shown in Table 1 when tested in accordance withMethods A370.6.2 Test specimens found to cont

16、ain a weld or an obviousdefect shall be discarded and another test specimen obtained toverify conformance to the tensile strength requirements.7. Dimensions and Tolerances7.1 The permissible variation in diameter of the copperedwire as represented by the test specimens shall be as indicatedin Specif

17、ication A510.8. Coating Requirements8.1 Due to the nature of the process, the thickness of thecopper coating is extremely thin. Therefore, there is norequirement for thickness of coating; the requirement is that thecoating be continuous.8.2 The coppered wire as represented by the test specimensshall

18、 be capable of being wrapped in a close helix at a rate notexceeding 15 turns/min around a cylindrical steel mandrelhaving a diameter equal to the diameter of the coated wirewithout cracking or flaking the copper coating to such an extentthat any copper can be removed by rubbing with the barefingers

19、. Loosening or detachment during the adhesion test ofsuperficial, small particles of copper formed by mechanicalpolishing of the surface of the coppered wire shall not beconsidered cause for rejection.9. Workmanship9.1 The coppered wire shall be free of slivers, scale, andother imperfections that wo

20、uld be detrimental to intended use.The copper coating shall be continuous and reasonably smooth.To ensure large continuous length coils, welds may be presentin the finished wire.10. Number of Tests and Retests10.1 Alot shall consist of all of the coils of wire of the samesize, type and class, and sh

21、all be offered for inspection at onetime. A wire sample of sufficient length, approximately 4 ft.(1.2 m), shall be cut from either end of each coil selected fortests described in Sections 6, 8 and 9.10.2 The number of test specimens taken from the ends ofcoils during production to assure compliance

22、with Sections 6and 7 varies with the quality control procedures and themanufacturing facilities of each manufacturer, but is generallynot less than 10 % of the coils produced. For the purpose offinal product testing, one specimen from every ten coils orfraction thereof in a lot shall be selected at

23、random, or a totalof seven specimens, whichever is less.10.3 Should one or more of the wire specimens fail anyrequirement, the lot shall be subjected to retest. For retestpurposes the original lot shall be regrouped into 50 coil lots orfractions thereof. Each lot shall be tested for the property inw

24、hich the original sample failed to comply at a frequency of10 % or more so that the total number of tests is at least doublethe original. Any lot that exhibits a failure shall be rejected. Ifduring retesting an additional quality parameter is observed tobe defective, the lot of 50 is subject to reje

25、ction for that cause.The manufacturer may test each coil in the failed lot for theproperty in which failure occurred and reject only the noncon-forming coils.11. Inspection11.1 The manufacturer shall afford the inspector represent-ing the purchaser all reasonable facilities to satisfy that themateri

26、al is being furnished in accordance with this specifica-tion. All tests and inspections shall be made at the place ofmanufacture prior to shipment, unless otherwise specified, andshall be so conducted as not to interfere with the operation ofthe works.12. Rejection and Rehearing12.1 Any rejection by

27、 the purchaser shall be reported to themanufacturer within a reasonable time from receipt of material.12.2 The material must be adequately protected and cor-rectly identified in order that the manufacturer may make aproper investigation.TABLE 1 Tensile Strength RequirementsWire Diameter,in. (mm)AWir

28、e ConditionHard Drawn,min,ksi (MPa)Annealed-in-Proc-ess, max,ksi (MPa)Annealed,Bmax,ksi (MPa)Grade 1006Less than 0.035 (0.89) . . . 95 (655) 60 (415)0.035 to 0.057 (0.89 to 1.46) 105 (725) 90 (620) 60 (415)0.058 to 0.085 (1.47 to 2.17) 90 (620) 90 (620) 60 (415)0.086 to 0.127 (2.18 to 3.27) 80 (550)

29、 85 (585) 60 (415)0.128 to 0.177 (3.28 to 4.50) 70 (485) 80 (550) 60 (415)0.178 to 0.250 (4.51 to 6.35) 60 (415) 70 (485) 60 (415)Grades 1008 and 1010Less than 0.035 (0.89) . . . 95 (655) 70 (485)0.035 to 0.057 (0.89 to 1.46) . . . 90 (620) 65 (450)0.058 to 0.085 (1.47 to 2.17) 100 (690) 90 (620) 65

30、 (450)0.086 to 0.127 (2.18 to 3.27) 85 (585) 90 (620) 65 (450)0.128 to 0.177 (3.28 to 4.50) 75 (517) 83 (570) 65 (450)0.178 to 0.250 (4.51 to 6.35) 65 (450) 75 (517) 65 (450)Grade 1015Less than 0.035 (0.89) . . . 95 (655) 75 (517)0.035 to 0.057 (0.89 to 1.46) . . . 95 (655) 70 (485)0.058 to 0.085 (1

31、.47 to 2.17) 105 (725) 95 (655) 70 (485)0.086 to 0.127 (2.18 to 3.27) 90 (620) 95 (655) 70 (485)0.128 to 0.177 (3.28 to 4.50) 80 (550) 85 (585) 70 (485)0.178 to 0.250 (4.51 to 6.35) 70 (485) 78 (540) 70 (485)Grades 1018 and 1020Less than 0.035 (0.89) . . . 100 (690) 75 (517)0.035 to 0.057 (0.89 to 1

32、.46) . . . 100 (690) 75 (517)0.058 to 0.085 (1.47 to 2.17) . . . 100 (690) 75 (517)0.086 to 0.127 (2.18 to 3.27) 105 (725) 100 (690) 75 (517)0.128 to 0.177 (3.28 to 4.50) 85 (585) 90 (620) 75 (517)0.178 to 0.250 (4.51 to 6.35) 75 (517) 82 (570) 75 (517)AFor the purpose of determining conformance wit

33、h this specification, an observedvalue shall be rounded to the nearest 0.001 in. in accordance with the roundingmethod of Practice E29.BAnnealed denotes annealed at finished size.A818 06 (2016)213. Marking, Packaging, and Loading for Shipment13.1 The size, name of product, grade and condition,ASTMsp

34、ecification number, weight, and name or mark of the manu-facturer shall be indicated on a tag securely attached to eachcoil or package of wire.13.2 The coil weight, dimensions, and methods of packag-ing shall be as specified on the purchase order. Unlessotherwise specified, loading for shipment shal

35、l be in accor-dance with Practices A700.13.3 When specified in the contract or order, and for directprocurement by or direct shipment to the U.S. Government,marking for shipment, in addition to requirements specified inthe contract or order, shall be in accordance with MIL-STD-129 for U.S. Military

36、agencies and in accordance with Fed. Std.No. 123 for U.S. Government civil agencies.14. Keywords14.1 copper coated carbon steel wire; coppered wire; steelwire; wireASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this

37、standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be r

38、eviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of therespon

39、sible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West

40、 Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the Copyright Clearance Center, 222Rosewood Drive, Danvers, MA 01923, Tel: (978) 646-2600; http:/ 06 (2016)3