ASD-STAN PREN 4612-009-2018 Aerospace series Cables electrical for general purpose single and multicore assembly XLETFE Family Jacketed or screened and jacketed Part 009 Silver pla.pdf

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1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM ASD-STAN prEN 4612-009 Edition P 2 March 2018 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Rue Montoyer 10 - 1000 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.org ICS: Supersedes edition

2、P 1 of March 2005 and will supersede EN 4612-009:2011 Descriptors: ENGLISH VERSION Aerospace series Cables, electrical, for general purpose, single and multicore assembly XLETFE Family Jacketed or screened and jacketed Part 009: Silver plated copper Operating temperatures, between 65 C and 150 C Dua

3、l extruded wall for open applications, with jacket without screen UV laser printable Product standard Luft- und Raumfahrt Ein- und mehradrige elektrische Leitungen fr allgemeine Verwendung XLETFE Familie mit Mantel oder geschirmt und Mantel Teil 009: Kupfer versilbert Betriebstemperaturen zwischen 6

4、5 C und 150 C Doppelt extrudierte Isolierung fr externe Verwendung, mit Mantel ohne Schirm UV-Laser bedruckbar Produktnorm Srie arospatiale Cbles, lectriques, dusage gnral, mono et multiconducteurs Famille XLETFE Gains ou blinds et gains Partie 009 : Cuivre argent Tempratures de fonctionnement compr

5、ises entre 65 C et 150 C Fil double isol pour applications externes, gain et non blind Marquable au laser UV Norme de produit This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It

6、is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affe

7、cted, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, the ASD-STAN prEN will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformat

8、ion to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. ASD-STAN Technical Committee approves that: “This document is published b

9、y ASD-STAN for the needs of the European Aerospace Industry. The use of this standard is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” ASD-STAN reviews each standard and

10、technical report at least every five years at which time it may be revised, reaffirmed, stabilized or cancelled. ASD-STAN invites you to send your written comments or any suggestions that may arise. All rights reserved. No parts of this publication may be reproduced, stored in a retrieval system or

11、transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ASD-STAN. Order details: E-mail: salesasd-stan.org Web address: http:/www.asd-stan.org/ Edition approved for publication 1st March 2018 Comments should be sent

12、 within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2018 ASD-STAN prEN 4612-009:2018 (E) 2 Contents Page Foreword 2 1 Scope 3 2 Normative references 3 3 Terms, definitions and symbols . 3 4 Materials and construction . 4 5 Required characteristics 5 6 Quality ass

13、urance 7 7 Designation . 7 8 Identification and marking 7 9 Packaging, labelling and delivery lengths 7 10 Technical specification . 7 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the

14、rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 4612-009:2018 (E) 3 1 Scope This standard specifies the characteristics of UV laser printable jacket, silver plated copper conductor, electrical cables Crosslinked Ethylene Tetra

15、Fluoro Ethylene co-polymer XLETFE family for use in the on board electrical systems of aircraft at operating temperatures between 65 C and 150 C, operating at voltages not exceeding 600 V. This insulation system has been used in aerospace applications using 115 V (phase-to-neutral) 400 Hz ac and 28

16、Vdc. Verification of the suitability of cables for use in other electrical systems is the responsibility of the user. These cables are suitable for airframe use without additional protection. In case of conflict between this standard and other referenced documents the requirements of this standard s

17、hall take precedence. 2 Normative references The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenc

18、ed document (including any amendments) applies. EN 2235, Aerospace series Single and multicore electrical cables, screened and jacketed Technical specification EN 3475-100 (all parts), Aerospace series Cables, electrical, aircraft use Test methods Part 100: General EN 4611-006, Aerospace series Cabl

19、es, electrical, for general purpose, single and multicore assembly XLETFE Family Part 006: Silver plated copper Operating temperatures, between 65 C and 150 C Dual extruded wall for open applications UV laser printable Product standard EN 4612-002, Aerospace series Cables electrical, for general pur

20、pose, single and multicore assembly XLETFE Family Jacketed or screened and jacketed Part 002: General EN 9133, Aerospace series Quality Management Systems Qualification Procedure for Aerospace Standard Products 3 Terms, symbols and definitions For the purposes of this document, the terms, symbols an

21、d definitions given in EN 3475-100 apply. ISO and IEC maintain terminological databases for use in standardization at the following addresses: IEC Electropedia: available at http:/www.electropedia.org/ ISO Online browsing platform: available at http:/www.iso.org/obp prEN 4612-009:2018 (E) 4 4 Materi

22、als and construction 4.1 Materials These cables shall consist of the following: cores according to EN 4611-006; number of cores 2 (two) to 4 (four). Cores be twisted together according to EN 2235. Filler cores shall not be permitted. Outer jacket: it shall be possible to mark the jacket by UV laser

23、printing; minimum thickness shall be 0,15 mm. 4.2 Construction See Table 1. Table 1 Multicore without screen, with jacket Size AWG a 2 core 3 core 4 core Max. dia. Mass DC Res. Max. dia. Mass DC Res. Max. dia. Mass DC Res. max. max. max. max. max. max. mm kg/km /km mm kg/km /km mm kg/km /km 001 b 26

24、 2,40 7,02 153,5 2,56 9,82 153,5 2,82 12,65 153,5 002 b 24 2,75 9,43 109,2 2,94 13,31 109,2 3,24 17,28 109,2 004 22 2,95 12,05 57,0 3,15 17,16 57,0 3,45 22,38 57,0 006 20 3,42 18,21 34,2 3,66 26,22 34,2 4,04 34,37 34,2 010 18 3,96 25,52 20,7 4,24 36,96 20,7 4,69 48,59 20,7 012 16 4,23 32,35 15,4 4,5

25、4 47,10 15,4 5,02 62,05 15,4 020 14 5,34 46,86 10,5 5,73 68,65 10,5 6,36 90,44 10,5 030 12 6,36 70,07 6,6 6,83 102,88 6,6 7,60 136,09 6,6 050 10 7,68 106,11 4,1 8,26 156,81 4,1 9,20 207,50 4,1 a AWG Closest American Wire Gauge. b Silver plated copper alloy conductor. 4.3 Colour coding of cores See E

26、N 4612-002. prEN 4612-009:2018 (E) 5 5 Required characteristics According to EN 2235 and EN 3475-100. See Table 2. Table 2 (1 of 3) EN 3475- Designation of the test Details 201 Visual examination Applicable 202 Mass Applicable, see Table 1. 203 Dimensions Applicable, see Table 1. 301 Ohmic resistanc

27、e per unit length Applicable, see Table 1. 302 Voltage proof test Not applicable 303 Insulation resistance Not applicable 304 Surface resistance Not applicable 305 Overload resistance Not applicable 401 Accelerated ageing Applicable Temperature (200 3) C 402 Shrinkage and delamination Applicable Tem

28、perature (150 5) C Maximum shrinkage at each end of cable: Jacket: 2 mm on size 001 to 010, 3 mm on size 012 to 030. Cores: 0,80 mm on size 001 to 006, 1,00 mm on size 010 to 012, 1,20 mm on size 020 to 030. 403 Delamination and blocking Applicable Temperature (150 5) C 404 Thermal shock Applicable

29、Temperatures ( 65 3) C and (150 3) C Maximum shrinkage at each end of cable: Jacket: 2 mm on size 001 to 010, 3 mm on size 012 to 030. Cores: 0,80 mm on size 001 to 006, 1,00 mm on size 010 to 012, 1,20 mm on size 020 to 030. 405 Bending at ambient temperature Applicable prEN 4612-009:2018 (E) 6 Tab

30、le 2 (2 of 3) EN 3475- Designation of the test Details 406 Cold bend test Applicable Temperature ( 65 2) C 407 Flammability Applicable Methods 1 and 2 Flame applied for 15 s Extinguishing time: 3 s max. 408 Fire resistance Not applicable 409 Air-excluded ageing Not applicable 410 Thermal endurance N

31、ot applicable 411 Resistance to fluids Applicable Volume swell not greater than 10 % Scrape not applicable 412 Humidity resistance Applicable Method B Temperature (90 2) C Duration 672 h 413 Wrap back test Applicable 414 Differential scanning calorimeter (DSC test) Not applicable 501 Dynamic cut-thr

32、ough Not applicable 502 Notch propagation Not applicable 503 Scrape abrasion Not applicable 504 Torsion Not applicable 505 Tensile test on conductors and strands Not applicable 506 Plating continuity Not applicable 507 Adherence of plating Not applicable 508 Plating thickness Not applicable 509 Sold

33、erability Not applicable 510 Tensile strength and elongation of extruded insulation, sheath and jacket material Applicable Eb 75 % min. TS 35 MPa min. 511 Cable-to-cable abrasion Not applicable 512 Flexure endurance Applicable code 006 Mandrel 15 mm Weight 0,75 kg 750 cycles 601 Smoke density Not ap

34、plicable 602 Toxicity Not applicable 603 Resistance to wet arc tracking Not applicable prEN 4612-009:2018 (E) 7 Table 2 (3 of 3) EN 3475- Designation of the test Details 604 Resistance to dry arc propagation Not applicable 605 Wet short circuit test Not applicable 701 Strippability and adherence of

35、insulation to the conductor Applicable 702 Screen pushback capability Not applicable 703 Permanence of manufacturers marking Applicable 704 Flexibility Not applicable 705 Contrast measurement Laser marking K 50 % 706 Laser markability Applicable 6 Quality assurance See EN 9133. 7 Designation EXAMPLE

36、 Description block CABLE, ELECTRICAL Identity block EN4612-009A010P Number of this standard Code letter for number of cores (see EN 4612-002, Table 2) Code for nominal section (See Table 1) Code letter for colour coding of cores (See EN 4612-002) NOTE If necessary, the code I9005 shall be placed between the description block and the identity block. 8 Identification and marking See EN 4612-002. 9 Packaging, labelling and delivery lengths See EN 2235. 10 Technical specification See EN 2235.