ANSI AWS D16.4M D16.4-2015 Specification for the Qualification of Robotic Arc Welding Personnel (3rd Editon).pdf

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1、Specification forthe Qualification of Robotic ArcWelding PersonnelAWS D16.4M/D16.4:2015An American National StandardAWS D16.4M/D16.4:2015An American National StandardApproved by theAmerican National Standards InstituteDecember 12, 2014Specification for the Qualification of Robotic Arc Welding Person

2、nel3rd EditionSupersedes AWS D16.4M/D16.4:2005Prepared by theAmerican Welding Society (AWS) D16 Committee on Robotic and Automatic WeldingUnder the Direction of theAWS Technical Activities CommitteeApproved by theAWS Board of DirectorsAbstractThis specification provides requirements for the qualific

3、ation of robotic arc welding personnel at three different classificationsOperator (O), Technician (T), and Engineer (E).ISBN: 978-0-87171-860-0 2015 by American Welding SocietyAll rights reservedPrinted in the United States of AmericaPhotocopy Rights. No portion of this standard may be reproduced, s

4、tored in a retrieval system, or transmitted in anyform, including mechanical, photocopying, recording, or otherwise, without the prior written permission of the copyrightowner.Authorization to photocopy items for internal, personal, or educational classroom use only or the internal, personal, oreduc

5、ational classroom use only of specific clients is granted by the American Welding Society provided that the appro-priate fee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, tel: (978) 750-8400;Internet: .AWS D16.4M/D16.4:2015iiStatement on the Use of American Weldin

6、g Society StandardsAll standards (codes, specifications, recommended practices, methods, classifications, and guides) of the AmericanWelding Society are voluntary consensus standards that have been developed in accordance with the rules of theAmerican National Standards Institute. When AWS standards

7、 are either incorporated in, or made part of, documents thatare included in federal or state laws and regulations, or the regulations of other governmental bodies, their provisionscarry the full legal authority of the statute. In such cases, any changes in those AWS standards must be approved by the

8、governmental body having statutory jurisdiction before they can become a part of those laws and regulations. In all cases,these standards carry the full legal authority of the contract or other document that invokes the AWS standards. Wherethis contractual relationship exists, changes in or deviatio

9、ns from requirements of an AWS standard must be by agree-ment between the contracting parties.AWS American National Standards are developed through a consensus standards development process that bringstogether volunteers representing varied viewpoints and interests to achieve consensus. While AWS ad

10、ministers theprocess and establishes rules to promote fairness in the development of consensus, it does not independently test, evalu-ate, or verify the accuracy of any information or the soundness of any judgments contained in its standards.AWS disclaims liability for any injury to persons or to pr

11、operty, or other damages of any nature whatsoever, whether spe-cial, indirect, consequential or compensatory, directly or indirectly resulting from the publication, use of, or reliance onthis standard. AWS also makes no guaranty or warranty as to the accuracy or completeness of any information publi

12、shedherein.In issuing and making this standard available, AWS is not undertaking to render professional or other services for or onbehalf of any person or entity, nor is AWS undertaking to perform any duty owed by any person or entity to someone else.Anyone using these documents should rely on his o

13、r her own independent judgment or, as appropriate, seek the advice ofa competent professional in determining the exercise of reasonable care in any given circumstances. It is assumed that theuse of this standard and its provisions are entrusted to appropriately qualified and competent personnel.This

14、 standard may be superseded by new editions. This standard may also be corrected through publication of amend-ments or errata, or supplemented by publication of addenda. Information on the latest editions of AWS standards includ-ing amendments, errata, and addenda are posted on the AWS web page (www

15、.aws.org). Users should ensure that theyhave the latest edition, amendments, errata, and addenda.Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard accept anyand all liabilities for infringement of any patent or trade name items. AWS disc

16、laims liability for the infringement of anypatent or product trade name resulting from the use of this standard.AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so.Official interpretations of any of the technical requirements of this standard m

17、ay only be obtained by sending a request,in writing, to the appropriate technical committee. Such requests should be addressed to the American Welding Society,Attention: Managing Director, Technical Services Division, 8669 NW 36 St, # 130, Miami, FL 33166 (see Annex B).With regard to technical inqui

18、ries made concerning AWS standards, oral opinions on AWS standards may be rendered.These opinions are offered solely as a convenience to users of this standard, and they do not constitute professionaladvice. Such opinions represent only the personal opinions of the particular individuals giving them

19、. These individualsdo not speak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpretations ofAWS. In addition, oral opinions are informal and should not be used as a substitute for an official interpretation.This standard is subject to revision at any

20、time by the AWS D16 Committee on Robotic and Automatic Welding. It mustbe reviewed every five years and if not revised, it must be either reaffirmed or withdrawn. Comments (recommendations,additions, or deletions) and any pertinent data that may be of use in improving this standard are required and

21、should beaddressed to AWS Headquarters. Such comments will receive careful consideration by the AWS D16 Committee onRobotic and Automatic Welding and the author of the comments will be informed of the Committees response to thecomments. Guests are invited to attend all meetings of the AWS D16 Commit

22、tee on Robotic and Automatic Welding toexpress their comments verbally. Procedures for appeal of an adverse decision concerning all such comments are pro-vided in the Rules of Operation of the Technical Activities Committee. A copy of these Rules can be obtained from theAmerican Welding Society, 866

23、9 NW 36 St, # 130, Miami, FL 33166.AWS D16.4M/D16.4:2015iiiAWS D16.4M/D16.4:2015ivThis page is intentionally blankPersonnelAWS D16 Committee on Robotic and Automatic WeldingJ. S. Noruk, Chair Servo Robot CorporationV. L. Mangold, Jr., Vice Chair KaysafetyD. L. Pape, 2nd Vice Chair Wolf RoboticsC. E.

24、 Lewis, Secretary American Welding SocietyC. T. Anderson Motoman, IncorporatedA. J. Bischoff Hobart BrothersJ. M. Blahnik Caterpillar, IncorporatedE. Boan John Deere SeedingR. E. Campbell Banker Steel CompanyE. DiMilanta ABB, IncorporatedK. W. Gerhart Edison Welding InstituteL. K. Gross Milwaukee Ar

25、ea Technical CollegeT. B. Hansen TrinityRailD. H. Juhl PRI Robotics, IncorporatedJ. D. Lane D therefore, each system shall be used independently.1.3 Safety. Safety and health issues and concerns are beyond the scope of this standard; some safety and healthinformation is provided, but such issues are

26、 not fully addressed herein.Safety and health information is available from the following sources:American Welding Society:(1) ANSI Z49.1, Safety in Welding, Cutting, and Allied Processes(2) AWS Safety and Health Fact Sheets(3) Other safety and health information on the AWS websiteMaterial or Equipm

27、ent Manufacturers:(1) Safety Data Sheets supplied by materials manufacturers(2) Operating Manuals supplied by equipment manufacturersApplicable Regulatory AgenciesWork performed in accordance with this standard may involve the use of materials that have been deemed hazardous, andmay involve operatio

28、ns or equipment that may cause injury or death. This standard does not purport to address all safetyand health risks that may be encountered. The user of this standard should establish an appropriate safety program toaddress such risks as well as to meet applicable regulatory requirements. ANSI Z49.

29、1 should be considered when devel-oping the safety program.2. Normative References1The standards listed below contain provisions, which, through reference in this text, constitute mandatory provisions ofthis AWS standard. For undated references, the latest edition of the referenced standard shall ap

30、ply. For dated references,subsequent amendments to, or revisions of, any of these publications do not apply.American Welding Society (AWS) standards:2AWS A2.4, Standard Symbols for Welding, Brazing, and Nondestructive Examination; and AWS A3.0M/A3.0, Standard Welding Terms and Definitions, Including

31、 Terms for Adhesive Bonding, Brazing,Soldering, Thermal Cutting, and Thermal Spraying.3. Terms and DefinitionsAWS A3.0M/A3.0, Standard Welding Terms and Definitions, Including Terms for Adhesive Bonding, Brazing,Soldering, Thermal Cutting, and Thermal Spraying, provides the basis for terms and defin

32、itions used herein. However,the following terms and definitions are included below to accommodate usage specific to this document.inspection. Examination or measurement to verify whether an item or activity conforms to specified requirements.inspector. A person who performs an inspection or exam fun

33、ction to verify conformance to specific requirements.qualification. Verification by testing of the characteristics or abilities gained through training, experience, or both thatenables individuals to perform certain functions.robotic arc welding operator. The person designated to start, monitor, and

34、 stop the intended productive operation of arobot or robot system. An operator may also interface with a robot for productive purposes.robotic arc welding personnel. Individuals who may be robotic operators, technicians, engineers or maintenance sup-port personnel for robotic arc welding application

35、s.robotic arc welding personnel qualification. The verification of robotic arc welding personnels ability to meet pre-scribed standards for performance qualification.verification. The act of reviewing, inspecting, testing, checking, auditing, or otherwise determining and documentingwhether items, pr

36、ocesses, services, or documents conform to specified requirements.4. Specifications for Qualification of Robotic Arc Welding PersonnelTables 1 through 3 provide the specifications for the qualification of robotic arc welding personnel at the three levels des-ignated by this standard. Table 1 lists t

37、he skill requirements, experience and educational requirements, and training rec-ommendations for a Robotic Arc Welding OperatorLevel 1 applicant. Table 2 lists skill requirements, experience andeducational requirements, and training recommendations for a Robotic Arc Welding TechnicianLevel 2 applic

38、ant.Table 3 lists skill requirements, experience and educational requirements, and training recommendations for a RoboticArc Welding EngineerLevel 3 applicant.To qualify at a specific Level, one shall demonstrate the ability to complete the required performance objectives for thatLevel. Table 4 summ

39、arizes the requirements and at which level(s) they apply.The components for the specimen used to conduct the performance welding test shall be of the dimensions and layoutshown in Figure 1. Assembly of the components of the test specimen shall be as shown in Figure 2.This third edition changes the l

40、evels of qualification to Level 1Certified Robotic and Automated Welding Operator(CRAW-O), Level 2Certified Robotic and Automated Welding Technician (CRAW-T), and Level 3CertifiedRobotic and Automated Welding Engineer (CRAW-E) from the second editions qualification designations of Level 1CRAW-L1, Le

41、vel 2CRAW-O, and Level 3CRAW-T. Those certified under the second edition certification leveldesignations shall be grandfathered into the corresponding third edition level designation.AWS D16.4M/D16.4:201521For Informative (non-mandatory) References, see Annex A.2AWS standards are published by the Am

42、erican Welding Society, 8669 NW 36 St, #130, Miami, FL 33166.AWS D16.4M/D16.4:20153Table 1Performance Qualifications for Robotic Arc Welding OperatorLevel 1To qualify as a Robotic Arc Welding Operator (O), the applicant shall meet the requirements in Sections A and B of Table 1. Section C lists trai

43、ning recommendations.A. Skill and Ability Requirements1. Identify sources of input power and demonstrate a working knowledge of how to power up the robot and robot ancillaryequipment along with peripheral devices such as wire feeders, coolant pumps, and torch cleaner, etc.2. Demonstrate routine main

44、tenance of the robotic welding torch including but not limited to demonstrating changing thecontact tips, welding electrode feeding equipment, gas diffusers, insulators, and nozzles.3. Demonstrate a familiarity with and demonstrate working knowledge of the robot teaching pendant and any robot ancill

45、arycontrol device that is required for the startup, operation, maintenance, and supervision of the robot system.4. Identify all safeguarding devices consistent with D16.2 that are incorporated into the robot system. Identification of thesafeguards also includes an explanation of their purpose, activ

46、ation, and recovery.5. Demonstrate a working knowledge of the robot system and welding process equipment and a familiarity with the operatinginstructions.6. Demonstrate good mechanical aptitude through the use of tools to maintain the robot system and tooling.7. Demonstrate good verbal and written c

47、ommunication skills.8. Exhibit knowledge required to create, adjust, and modify robot system programs.B. Experience and Education Requirements1. Have a minimum of 1000 hours arc welding. Note: hours consist of time on the job employed as a welder, student, engineerand not actual arc on time while un

48、der the hood.2. High school diploma or equivalent.C. Training Recommendations1. Receive instruction in the safe use of an arc welding robot system.2. Receive instruction in visual weld inspection.3. Receive training to include information and knowledge required to create, adjust, and modify robot sy

49、stem programs.AWS D16.4M/D16.4:20154Table 2Performance Qualifications for Robotic Arc Welding TechnicianLevel 2To qualify as a Robotic Arc Welding Technician (T), the applicant shall meet the requirements in Sections A and B of Table 2. Section C lists training recommendations.A. Skill and Ability Requirements1. Satisfy the Robotic Arc Welding Operator skill and ability requirements in Table 1.2. Demonstrate the ability to visually inspect welds consistent with the requirements of the applicable welding qualitystandard.3. Perform basic welding inspection using the cross-section