ANSI API SPEC 19G3-2011 Running Tools Pulling Tools and Kick-over Tools and Latches for Side-pocket Mandrels (FIRST EDITION ISO 17078-3 2009 Adoption).pdf

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1、Running Tools, Pulling Tools, and Kick-over Tools and Latches for Side-pocket MandrelsANSI/API SPECIFICATION 19G3FIRST EDITION, JUNE 2011CONTAINS API MONOGRAM ANNEX AS PART OF U.S. NATIONAL ADOPTIONISO 17078-3:2009 (Identical), Petroleum and natural gas industriesDrilling and production equipment, P

2、art 3Running tools, pulling tools, and kick-over tools and latches for side-pocket mandrelsRunning Tools, Pulling Tools, and Kick-over Tools and Latches forSide-pocket MandrelsUpstream SegmentANSI/API SPECIFICATION 19G3FIRST EDITION, JUNE 2011CONTAINS API MONOGRAM ANNEX AS PART OF U.S. NATIONAL ADOP

3、TIONISO 17078-3:2009 (Identical), Petroleum and natural gas industriesDrilling and production equipment, Part 3Running tools, pulling tools, and kick-over tools and latches for side-pocket mandrelsSpecial NotesAPI publications necessarily address problems of a general nature. With respect to particu

4、lar circumstances, local,state, and federal laws and regulations should be reviewed.Neither API nor any of APIs employees, subcontractors, consultants, committees, or other assignees make anywarranty or representation, either express or implied, with respect to the accuracy, completeness, or usefuln

5、ess of theinformation contained herein, or assume any liability or responsibility for any use, or the results of such use, of anyinformation or process disclosed in this publication. Neither API nor any of APIs employees, subcontractors,consultants, or other assignees represent that use of this publ

6、ication would not infringe upon privately owned rights.API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure theaccuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, orguarantee in c

7、onnection with this publication and hereby expressly disclaims any liability or responsibility for loss ordamage resulting from its use or for the violation of any authorities having jurisdiction with which this publication mayconflict.API publications are published to facilitate the broad availabil

8、ity of proven, sound engineering and operatingpractices. These publications are not intended to obviate the need for applying sound engineering judgmentregarding when and where these publications should be utilized. The formulation and publication of API publicationsis not intended in any way to inh

9、ibit anyone from using any other practices.Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standardis solely responsible for complying with all the applicable requirements of that standard. API does not represent,warrant, or guarantee that such

10、products do in fact conform to the applicable API standard.All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publ

11、isher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.Copyright 2011 American Petroleum InstituteAPI ForewordNothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for themanufacture, sale, or use of an

12、y method, apparatus, or product covered by letters patent. Neither should anythingcontained in the publication be construed as insuring anyone against liability for infringement of letters patent.Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specifica

13、tion.Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in orderto conform to the specification.This document was produced under API standardization procedures that ensure appropriate notification andparticipation in the developmental process a

14、nd is designated as an API standard. Questions concerning theinterpretation of the content of this publication or comments and questions concerning the procedures under whichthis publication was developed should be directed in writing to the Director of Standards, American PetroleumInstitute, 1220 L

15、 Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any partof the material published herein should also be addressed to the director.Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-timeextension of

16、up to two years may be added to this review cycle. Status of the publication can be ascertained from theAPI Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is publishedannually by API, 1220 L Street, NW, Washington, DC 20005.Suggested revisions are invited

17、 and should be submitted to the Standards Department, API, 1220 L Street, NW,Washington, DC 20005, standardsapi.org.iiiiii Contents Page API Foreword . ii Foreword . iv Introduction . v 1 Scope 1 2 Normative references 1 3 Terms and definitions . 2 4 Symbols and abbreviated terms 7 5 Functional spec

18、ification 7 5.1 General 7 5.2 Functional characteristics 7 5.3 Well parameters . 9 5.4 Operational parameters 9 5.5 Environmental service grades (class designation) 10 5.6 Design validation grades 10 5.7 Product functional testing grades . 10 5.8 Quality grades 10 5.9 Additional testing 10 6 Technic

19、al specification . 10 6.1 General requirements 10 6.2 Technical requirements 11 6.3 Design criteria 11 6.4 Allowable design changes 14 6.5 Design verification and validation requirements . 15 6.6 Product functional testing requirements 16 7 Supplier/manufacturer requirements 16 7.1 General 16 7.2 Do

20、cumentation and data control 16 7.3 Product identification requirements 18 7.4 Quality control requirements 19 7.5 Heat treatment requirements 23 7.6 Welding requirements . 23 7.7 Non-destructive examination (NDE) requirements 24 7.8 Storage and shipping preparation . 24 7.9 Allowable changes after

21、manufacturing . 24 7.10 Reconditioning and repair of used running, pulling and kick-over tools and latches . 25 Annex A (normative) Requirements for running and pulling tools 26 Annex B (normative) Requirements for kick-over tools . 28 Annex C (normative) Requirements for latches . 31 Annex D (norma

22、tive) Side-pocket mandrel tool interface evaluations 34 Annex E (informative) Figures . 37 Annex F (informative) API Monogram Program . 40 Bibliography 43 iv Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies).

23、The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-g

24、overnmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2

25、. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a

26、vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 17078-3 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore st

27、ructures for petroleum, petrochemical and natural gas industries, Subcommittee SC 4, Drilling and production equipment. ISO 17078 consists of the following parts, under the general title Petroleum and natural gas industries Drilling and production equipment: Part 1: Side-pocket mandrels (API 19G1) P

28、art 2: Flow-control devices for side-pocket mandrels (API 19G2) Part 3: Running tools, pulling tools and kick-over tools and latches for side-pocket mandrels (API 19G3) Part 4: Practices for side-pocket mandrels and related equipment (API 19G4) v Introduction This part of ISO 17078 has been develope

29、d by users/purchasers and suppliers/manufacturers of running tools, pulling tools, kick-over tools, and latches used for the installation and retrieval of flow control and other devices in side-pocket mandrels intended for use in the worldwide petroleum and natural gas industry. This part of ISO 170

30、78 is intended to provide requirements and information to all parties who are involved in the specification, selection, manufacture, testing and use of these latches and related tools. Further, this part of ISO 17078 addresses supplier/manufacturer requirements that set the minimum parameters with w

31、hich suppliers/manufacturers must comply to claim conformity with this part of ISO 17078. This part of ISO 17078 has been structured to support varying requirements in environmental service classes, design validation, product functional testing and quality control grades. These variations allow the

32、user/purchaser to select the necessary grade for a specific application. Well environmental service classes. One environmental service class is provided for running tools, pulling tools and kick-over tools, and four environmental service classes are provided for latches. These variations provide the

33、 user/purchaser with a range of choices from which to select products to meet varying environmental conditions. Design validation grades. There are two design validation grades for running tools, pulling tools, kick-over tools and latches that provide the user/purchaser with a range of technical and

34、 performance requirements. This ensures that the products supplied according to this part of ISO 17078 will meet the requirements and that the user/purchaser is able to compare these requirements with his or her preference or application and determine whether additional requirements are placed on th

35、e supplier/manufacturer. It is important that users of this part of ISO 17078 be aware that requirements in addition to those outlined herein can be needed for individual applications. This part of ISO 17078 is not intended to inhibit a supplier/manufacturer from offering, or the user/purchaser from

36、 accepting, alternative equipment or engineering solutions. This can be particularly applicable where there is innovative or developing technology. Where an alternative is offered, it is the responsibility of the supplier/manufacturer to identify any variations from this part of ISO 17078 and provid

37、e details. Product functional testing grades. There are two product functional testing grades for running tools, pulling tools, kick-over tools and latches that provide the user/purchaser with a range of choices for confirming that products manufactured under this part of ISO 17078 meet the design s

38、pecifications. Quality control grades. There are two quality grades for running tools, pulling tools, kick-over tools and latches that provide the user/purchaser with the choice of requirements to meet specific preferences or applications. Additional quality upgrades can be specified by the user/pur

39、chaser as supplemental requirements. In addition to this document, ISO 17078-1 provides requirements for side-pocket mandrels used in the petroleum and natural gas industries. ISO 17078-2 provides requirements for flow-control devices for side-pocket mandrels. ISO 17078-4 provides supplemental aids

40、and guidelines for using these tools. API Specification 19G3/ISO 17078-31 Petroleum and natural gas industries Drilling and production equipment Part 3: Running tools, pulling tools and kick-over tools and latches for side-pocket mandrels 1 Scope This part of ISO 17078 provides requirements and guid

41、elines for running tools, pulling tools, kick-over tools and latches used for the installation and retrieval of flow control and other devices to be installed in side-pocket mandrels for use in the petroleum and natural gas industries. This includes requirements for specifying, selecting, designing,

42、 manufacturing, quality control, testing and preparation for shipping of these tools and latches. Additionally, it includes information regarding performance testing and calibration procedures. The processes of installation, retrieval, maintenance and reconditioning of used running, pulling and kick

43、-over tools and latches are outside the scope of this part of ISO 17078. Centre-set and tubing-retrievable mandrel applications are not covered. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition ci

44、ted applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 2859-1, Sampling procedures for inspection by attributes Part 1: Sampling schemes indexed by acceptance quality level (AQL) for lot-by-lot inspection ISO 3601-1, Fluid power sys

45、tems O-rings Part 1: Inside diameters, cross-sections, tolerances and designation codes ISO 3601-3, Fluid power systems O-rings Part 3: Quality acceptance criteria ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method ISO 6507-1, Metallic materials Vickers hardness test Part 1: Te

46、st method ISO 6508-1, Metallic materials Rockwell hardness test Part 1: Test method (scales A, B, C, D, E, F, G, H, K, N, T) ISO 6892, Metallic materials Tensile testing at ambient temperature ISO 9000, Quality management systems Fundamentals and vocabulary ISO 15156 (all parts), Petroleum and natur

47、al gas industries Materials for use in H2S-containing environments in oil and gas production ISO 17078-1:2004, Petroleum and natural gas industries Drilling and production equipment Side-pocket mandrels 2 RUNNING TOOLS, PULLING TOOLS, AND KICK-OVER LATCHES FOR SIDE-POCKET MANDRELS ISO 17078-2:2007,

48、Petroleum and natural gas industries Drilling and production equipment Flow-control devices for side-pocket mandrels ISO/IEC 17025, General requirements for the competence of testing and calibration laboratories ASME Boiler and Pressure Vessel Code:2007, BPVC Section VIII-Rules for Construction of P

49、ressure Vessels Division 1 1)ASME Boiler and Pressure Vessel Code:2007, BPVC Section IX-Welding and Brazing Qualifications ASTM A370, Standard Test Methods and Definitions for Mechanical Testing of Steel Products ASTM D1415, Standard Test Method for Rubber Property International Hardness 2)ASTM D2240, Standard Test Method for Rubber Property Durometer Hardness ASTM E18, Standard Test Methods for Rockwell Hardness of Metallic Materials SAE AMSH6875:1998, Heat Treatment of Steel Raw Materials 3)3 Terms and definitions For the purpose