ANSI API SPEC 19G2-2010 Flow-control Devices for Side-pocket Mandrels (FIRST EDITION).pdf

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1、Flow-control Devices for Side-pocket MandrelsANSI/API SPECIFICATION 19G2FIRST EDITION, JUNE 2010EFFECTIVE DATE: DECEMBER 1, 2010CONTAINS API MONOGRAM ANNEX AS PART OF U.S. NATIONAL ADOPTIONISO 17078-2:2007 (Modified), Petroleum and natural gas industriesDrilling and production equipment, Part 2Flow-

2、control devices for side-pocket mandrelsFlow-control Devices for Side-pocket MandrelsUpstream SegmentANSI/API SPECIFICATION 19G2FIRST EDITION, JUNE 2010EFFECTIVE DATE: DECEMBER1, 2010CONTAINS API MONOGRAM ANNEX AS PART OF U.S. NATIONAL ADOPTIONISO 17078-2:2007 (Modified), Petroleum and natural gas i

3、ndustriesDrilling and production equipment, Part 2Flow-control devices for side-pocket mandrelsSpecial NotesAPI publications necessarily address problems of a general nature. With respect to particular circumstances, local,state, and federal laws and regulations should be reviewed.Neither API nor an

4、y of APIs employees, subcontractors, consultants, committees, or other assignees make anywarranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of theinformation contained herein, or assume any liability or responsibility for any use, or the

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7、s ordamage resulting from its use or for the violation of any authorities having jurisdiction with which this publication mayconflict.API publications are published to facilitate the broad availability of proven, sound engineering and operatingpractices. These publications are not intended to obviat

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11、ht 2010 American Petroleum InstituteAPI ForewordNothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for themanufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anythingcontained in the pub

12、lication be construed as insuring anyone against liability for infringement of letters patent.contained in the publication be construed as insuring anyone against liability for infringement of letters patent.Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to t

13、he specification.Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in orderto conform to the specification.This document was produced under API standardization procedures that ensureappropriate notification and participation in the development

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16、xtension of up to two years may be added to this review cycle. Status of the publication can be ascertained from theAPI Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is publishedannually by API, 1220 L Street, NW, Washington, DC 20005.Suggested revisions

17、 are invited and should be submitted to the Standards Department, API, 1220 L Street, NW,Washington, DC 20005, standardsapi.org.iiiiii Contents Page API Foreword ii Foreword . v Introduction vi 1 Scope 1 2 Normative references 1 3 Terms and definitions . 2 4 Symbols and abbreviated terms 7 4.1 Abbre

18、viations . 7 4.2 Symbols and engineering terms 7 5 Functional specification . 9 5.1 General . 9 5.2 Functional characteristics 10 5.3 Well parameters . 11 5.4 Operational parameters 11 5.5 Compatibility with well-related equipment . 12 5.6 Environmental service classes 12 5.7 Design validation grade

19、s 12 5.8 Product functional testing grades . 13 5.9 Quality control grades 13 5.10 Additional required testing . 13 6 Technical specification . 13 6.1 General requirements . 13 6.2 Technical characteristics 15 6.3 Design criteria 15 6.4 Allowable design changes 18 6.5 Design verification and validat

20、ion requirements . 18 6.6 Product functional testing requirements 19 7 Supplier/manufacturer requirements 19 7.1 General . 19 7.2 Documentation and data control . 19 7.3 Product identification requirements 22 7.4 Quality control requirements . 22 7.5 Heat-treating-equipment qualification . 27 7.6 We

21、lding requirements . 28 7.7 Non-destructive examination requirements . 28 7.8 Storage and shipping preparation . 29 7.9 Allowable changes after manufacturing . 29 7.10 Reconditioning of flow-control devices 29 Annex A (normative) Design validation and product functional testing requirements . 30 Ann

22、ex B (normative) Environmental service classes . 35 Annex C (normative) Design validation grades . 37 Annex D (normative) Product functional testing grades 38 Annex E (normative) Interface testing requirements 39 iv Annex F (normative) Insertion testing requirements . 42 Annex G (normative) Probe an

23、d travel testing and load rate determination . 46 Annex H (normative) Dynamic flow testing and flow coefficient calculation 56 Annex I (normative) Back-check testing 80 Annex J (normative) Opening and closing pressure testing . 88 Annex K (normative) Bellows actuation life cycle testing . 95 Annex L

24、 (normative) Erosion testing requirements . 98 Annex M (normative) Shelf (bellows integrity) testing requirements for nitrogen-pressure-charged flow-control devices . 101 Annex N (normative) Conducting port/seat leakage rate testing 105 Annex O (informative) Performance testing Recommendations for a

25、 flow-control device performance test facility 109 Annex P (informative) Performance testing Prediction correlations using a simplified flow-control device performance model 118 Annex Q (normative) Identification and Explanation of Deviations 126 Annex R (informative) API Monogram Program 128 Biblio

26、graphy . 131 v Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subjec

27、t for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC)

28、 on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committee

29、s are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be he

30、ld responsible for identifying any or all such patent rights. ISO 17078-2 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 4, Drilling and production equipment. ISO 17078 consists of t

31、he following parts, under the general title Petroleum and natural gas industries Drilling and production equipment: Part 1: Side-pocket mandrels Part 2: Flow-control devices for side-pocket mandrels Part 3: Running, pulling and kick-over tools, and latches for side-pocket mandrels A part 4 dealing w

32、ith practices for side-pocket mandrels and related equipment is under development. vi Introduction This part of ISO 17078 has been developed by users/purchasers and suppliers/manufacturers of subsurface flow-control devices used in side-pocket mandrels (hereafter called flow-control devices) intende

33、d for use in the worldwide petroleum and natural gas industry. This part of ISO 17078 is intended to provide requirements and information to all parties who are involved in the specification, selection, manufacture, testing and use of flow-control devices. Further, this part of ISO 17078 addresses s

34、upplier/manufacturer requirements that set the minimum parameters with which suppliers/manufacturers shall comply to claim conformity with this part of ISO 17078. This part of ISO 17078 has been structured to support varying requirements in environmental service classes, design validation, product f

35、unctional testing and quality control grades. These variations allow the user/purchaser to select the grade for a specific application. Well environmental service classes. There are four environmental service classes for flow-control devices that provide the user/purchaser with a range of choices fr

36、om which to select products to meet varying environmental conditions. Design validation grades. There are three design validation grades for flow-control devices that provide the user/purchaser with a range of technical and performance requirements. This ensures that the products supplied according

37、to this part of ISO 17078 meet the requirements and that the user/purchaser is able to compare these requirements with its preference or application and determine whether additional requirements are placed on the supplier/manufacturer. It is important that users of this part of ISO 17078 be aware th

38、at requirements in addition to those outlined herein can be needed for individual applications. This part of ISO 17078 is not intended to inhibit a supplier/manufacturer from offering, or the user/purchaser from accepting, alternative equipment or engineering solutions. This can be particularly appl

39、icable where there is innovative or developing technology. Where an alternative is offered, it is the responsibility of the supplier/manufacturer to identify any variations from this part of ISO 17078 and provide details. Product functional testing grades. There are three product functional testing

40、grades for flow-control devices that provide the user/purchaser with a range of choices for confirming that individual products manufactured under this part of ISO 17078 meet the design specifications. Quality control grades. There are two quality control grades that provide the user/purchaser with

41、the choice of requirements to meet specific preferences or applications. Additional quality upgrades can be specified by the user/purchaser as supplemental requirements. In addition to this document, ISO 17078-1 provides requirements for side-pocket mandrels used in the petroleum and natural gas ind

42、ustry. ISO 17078-3, to be published, is intended to provide requirements for running, pulling and kick-over tools, and latches used in conjunction with side-pocket mandrel flow-control devices. NOTE For the purposes of this provision, API 19G1 is equivalent to ISO 17078-1. API Specification 19G2/ISO

43、 17078-21 Petroleum and natural gas industries Drilling and production equipment Part 2: Flow-control devices for side-pocket mandrels 1 Scope This part of ISO 17078 provides requirements for subsurface flow-control devices used in side-pocket mandrels (hereafter called flow-control devices) intende

44、d for use in the worldwide petroleum and natural gas industry. This includes requirements for specifying, selecting, designing, manufacturing, quality-control, testing and preparation for shipping of flow-control devices. Additionally, it includes information regarding performance testing and calibr

45、ation procedures. The installation and retrieval of flow-control devices is outside the scope of this part of ISO 17078. Additionally, this part of ISO 17078 is not applicable to flow-control devices used in centre-set mandrels or with tubing-retrievable applications. This part of ISO 17078 does not

46、 include requirements for side-pocket mandrels, running, pulling, and kick-over tools, and latches that might or might not be covered in other ISO specifications. Reconditioning of used flow-control devices is outside of the scope of this part of ISO 17078. 2 Normative references The following refer

47、enced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 9000, Quality management systems Fundamentals and vocabulary ISO

48、 15156 (all parts), Petroleum and natural gas industries Materials for use in H2S-containing environments in oil and gas production ISO 17078-1:2004, Petroleum and natural gas industries Drilling and production equipment Part 1: Side-pocket mandrels ANSI/NCSL Z540-1, Calibration Laboratories and Mea

49、suring and Test Equipment General Requirements1)ASME Boiler and Pressure Vessel Code, Section IX, Welding and Brazing Qualifications2)ASTM A370, Standard Test Methods and Definitions for Mechanical Testing of Steel Products3)ASTM D1415, Standard Test Method for Rubber Property International Hardness 1) NCSL International, 2995 Wilderness Place, Suite 104, Boulder, Colorado 80301-5404, USA. 2) American Society of Mechanical Engineers, Three Park Avenue, New York, NY 10016-5990, USA. 3) ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken,