ANSI API SPEC 17E-2010 Specification for Subsea Umbilicals (Fourth Edition Effective APRIL 1 2011 Remains Current).pdf

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1、Specification for Subsea Umbilicals ANSI/API SPECIFICATION 17EFOURTH EDITION, OCTOBER 2010EFFECTIVE DATE: APRIL 1, 2011ISO 13628-5:2009 (Identical), Petroleum and natural gas industriesDesign and operation of subsea production systemsPart 5: Subsea umbilicalsSpecification for Subsea UmbilicalsUpstre

2、am SegmentANSI/API SPECIFICATION 17EFOURTH EDITION, OCTOBER 2010EFFECTIVE DATE: APRIL 1, 2011ISO 13628-5:2009 (Identical), Petroleum and naturalgas industriesDesign and operation of subseaproduction systemsPart 5: Subsea umbilicalsSpecial NotesAPI publications necessarily address problems of a gener

3、al nature. With respect to particular circumstances, local,state, and federal laws and regulations should be reviewed.Neither API nor any of APIs employees, subcontractors, consultants, committees, or other assignees make anywarranty or representation, either express or implied, with respect to the

4、accuracy, completeness, or usefulness of theinformation contained herein, or assume any liability or responsibility for any use, or the results of such use, of anyinformation or process disclosed in this publication. Neither API nor any of APIs employees, subcontractors,consultants, or other assigne

5、es represent that use of this publication would not infringe upon privately owned rights.API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure theaccuracy and reliability of the data contained in them; however, the Institute makes no represen

6、tation, warranty, orguarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss ordamage resulting from its use or for the violation of any authorities having jurisdiction with which this publication mayconflict.API publications are published

7、 to facilitate the broad availability of proven, sound engineering and operatingpractices. These publications are not intended to obviate the need for applying sound engineering judgmentregarding when and where these publications should be utilized. The formulation and publication of API publication

8、sis not intended in any way to inhibit anyone from using any other practices.Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standardis solely responsible for complying with all the applicable requirements of that standard. API does not represen

9、t,warrant, or guarantee that such products do in fact conform to the applicable API standard.Classified areas may vary depending on the location, conditions, equipment, and substances involved in any givensituation. Users of this Specification should consult with the appropriate authorities having j

10、urisdiction.Users of this Specification should not rely exclusively on the information contained in this document. Sound business,scientific, engineering, and safety judgment should be used in employing the information contained herein. All rights reserved. No part of this work may be reproduced, tr

11、anslated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.Copyright 2010 American Pet

12、roleum InstituteAPI ForewordNothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for themanufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anythingcontained in the publication be construe

13、d as insuring anyone against liability for infringement of letters patent.Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification.Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in orderto

14、 conform to the specification. This document was produced under API standardization procedures that ensure appropriate notification andparticipation in the developmental process and is designated as an API standard. Questions concerning theinterpretation of the content of this publication or comment

15、s and questions concerning the procedures under whichthis publication was developed should be directed in writing to the Director of Standards, American PetroleumInstitute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any partof the material publi

16、shed herein should also be addressed to the director.Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-timeextension of up to two years may be added to this review cycle. Status of the publication can be ascertained from theAPI Standards Dep

17、artment, telephone (202) 682-8000. A catalog of API publications and materials is publishedannually by API, 1220 L Street, NW, Washington, DC 20005.Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW,Washington, DC 20005, standardsapi.org.iiivC

18、ontents PageAPI Foreword .iiiForeword ixIntroduction . x1 Scope 12 Normative references13 Terms, abbreviated terms and definitions 33.1 Terms and definitions .33.2 Abbreviated terms .94 Functional requirements.104.1 General requirements .104.2 Project-specific requirements115 Safety, design and test

19、ing philosophy115.1 Application .115.2 Safety objective .115.3 Systematic review .115.4 Fundamental requirements 125.5 Design philosophy 125.6 Testing 146 Design requirements.156.1 General .156.2 Loads 156.3 Load effect analysis 196.4 Installation analysis 256.5 Fatigue life267 Component design, man

20、ufacture and test .267.1 General .267.2 Electric cables277.3 Hoses 377.4 Optical-fibre cable .487.5 Metallic tubes.528 Terminations and ancillary equipment design .688.1 Design principles.688.2 Design process698.3 Armour terminations .698.4 Tube and hose terminations.698.5 Cable terminations 698.6 P

21、ull-in head 708.7 Topside hang-off718.8 Subsea termination interface .718.9 Subsea umbilical termination.718.10 Bend restrictors.718.11 Bend stiffeners.728.12 Ancillary equipment 739 Umbilical design 759.1 Temperature range 759.2 Maximum tensile load .759.3 Ultimate tensile load759.4 Minimum bend ra

22、dius .759.5 Cross-sectional arrangement.76vi9.6 Lay-up 769.7 Sub-bundles 769.8 Inner sheath. 769.9 Armouring 779.10 Outer sheath 779.11 Length marking . 7710 Umbilical manufacture and test 7810.1 Umbilical manufacture . 7810.2 Qualification and verification tests . 8011 Factory acceptance tests. 811

23、1.1 General. 8111.2 Visual and dimensional inspection. 8111.3 Electrical continuity at the termination 8111.4 Trial termination fit-up 8111.5 Electric cable. 8111.6 Optical fibre cables . 8211.7 Hoses . 8211.8 Tubes 8311.9 Terminations . 8311.10 Continuity check . 8312 Storage. 8312.1 General. 8312.

24、2 Protection of unterminated umbilical components. 8312.3 Spare length 8412.4 Repair kits 8412.5 Handling for integration tests 8413 Pre-installation activity. 8413.1 Umbilical information . 8413.2 Route information . 8513.3 Terminations and ancillary equipment information 8513.4 Host facility infor

25、mation. 8613.5 Subsea structure information 8613.6 Host facility visit . 8614 Load-out. 8714.1 General. 8714.2 Technical audit of load-out facilities. 8714.3 Load-out procedure 8814.4 Pre-load-out meetings 8814.5 Pre-load-out tests . 8814.6 Load-out operation . 8914.7 Stopping and starting the load-

26、out. 9014.8 Handling of the umbilical . 9014.9 Load-out monitoring. 9114.10 Load-out on a reel or carousel 9114.11 Post-load-out tests . 9215 Installation operations 9215.1 General. 9215.2 Requirements for installation vessel and equipment . 9215.3 Pre-installation survey . 9315.4 I-tube or J-tube p

27、ull-in operations 9415.5 Lay-down of subsea termination (first end). 9715.6 Lay route 9715.7 Handling requirements for the main lay. 9715.8 Vessel positioning to achieve required touch-down 9815.9 Control and monitoring of length laid 9815.10 Integrity monitoring during lay 9915.11 Burial operations

28、 10015.12 Approach to subsea termination position (second end) 10115.13 Lay-down of subsea termination. 101vii15.14 Pull-in of subsea termination .10215.15 Pipeline crossings.10215.16 Buoyancy attachments .10215.17 Arming of the weak link 10315.18 Post-lay survey 10315.19 Post-burial survey .10315.2

29、0 Post-pull-in test10315.21 Post-hook-up test 10415.22 Retrieval of installation aids.10415.23 Contingencies10415.24 Repairs10515.25 Post-installation survey 105Annex A (informative) Information that should be provided in a purchasers functional specification 106Annex B (informative) Umbilical testi

30、ng .113Annex C (informative) Hose and tube preferred sizes 117Annex D (normative) Characterization tests for hoses and umbilicals .118Annex E (informative) Fatigue testing.122Annex F (informative) Load-effect analysis 124Annex G (informative) Umbilical full-scale tests 135Annex H (informative) Tube

31、material matrix . 141Annex I (informative) Tube-wall thickness example calculation 153Annex J (informative) Buckling of metallic tubes 160Annex K (informative) Use of the API Monogram Program by Licensees 163Bibliography 166ixForeword ISO (the International Organization for Standardization) is a wor

32、ldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on

33、 that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted

34、in accordance with the rules given in the ISO/IEC Directives, Part 2.The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard

35、 requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 13628-5 was prepared by

36、Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 4, Drilling and production equipment. This second edition cancels and replaces the first edition (ISO 13628-5:2002), which has been technically revised

37、. ISO 13628 pipe systems for subsea and marine applications consists of the following parts, under the general title Petroleum and natural gas industries Design and operation of subsea production systems: g127 Part 1: General requirements and recommendations g127 Part 2: Unbonded flexible pipe syste

38、ms for subsea and marine applications g127 Part 3: Through flowline (TFL) systems g127 Part 4: Subsea wellhead and tree equipment g127 Part 5: Subsea umbilicals g127 Part 6: Subsea production control systems g127 Part 7: Completion/workover riser systems g127 Part 8: Remotely Operated Vehicle (ROV)

39、interfaces on subsea production systems g127 Part 9: Remotely Operated Tool (ROT) intervention systems g127 Part 10: Specification for bonded flexible pipe g127 Part 11: Flexible A Part 12, dealing with dynamic production risers, a Part 13, dealing with remotely operated tool and interfaces on subse

40、a production systems, a Part 15, dealing with subsea structures and manifolds, a Part 16, dealing with specification for flexible pipe ancillary equipment, and a Part 17, dealing with recommended practice for flexible pipe ancillary equipment, are under development. xIntroduction This part of ISO 13

41、628 is based on the first edition of ISO 13628-5, which was based on API Spec 17E, second edition and API RP 17I, first edition. The first edition of ISO 13628-5 was adopted by API as API Spec 17E, third edition. It is intended that API Spec 17E, fourth edition, will be identical to this Internation

42、al Standard. It is important that users of this part of ISO 13628 be aware that further or differing requirements can be needed for individual applications. This part of ISO 13628 is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment engineering so

43、lutions for the individual application. This can be particularly applicable if there is innovative or developing technology. If an alternative is offered, it is the responsibility of the vendor to identify any variations from this part of ISO 13628 and provide details. In this part of ISO 13628, whe

44、re practical, US Customary (USC) and other units are included in parentheses for information. API Specification 17E/ISO 13628-51 Petroleum and natural gas industries Design and operation of subsea production systems Part 5:Subsea umbilicals 1 Scope This part of ISO 13628 specifies requirements and g

45、ives recommendations for the design, material selection, manufacture, design verification, testing, installation and operation of umbilicals and associated ancillary equipment for the petroleum and natural gas industries. Ancillary equipment does not include topside hardware. Topside hardware refers

46、 to any hardware that is not permanently attached to the umbilical, above the topside hang-off termination. This part of ISO 13628 applies to umbilicals containing components, such as electrical cables, optical fibres, thermoplastic hoses and metallic tubes, either alone or in combination. This part

47、 of ISO 13628 applies to umbilicals for static or dynamic service, with surface-surface, surface-subsea and subsea-subsea routings. This part of ISO 13628 does not apply to the associated component connectors, unless they affect the performance of the umbilical or that of its ancillary equipment. Th

48、is part of ISO 13628 applies only to tubes with the following dimensions: wall thickness, t g31 6 mm, internal diameter, ID g31 50,8 mm (2 in). Tubular products greater than these dimensions can be regarded as pipe/linepipe and it is expected that they be designed and manufactured according to a rec

49、ognised pipeline/linepipe standard. This part of ISO 13628 does not apply to a tube or hose rated lower than 7 MPa (1 015 psi). This part of ISO 13628 does not apply to electric cable voltage ratings above standard rated voltages 0m/( )UUU g32 3,6/6(7,2) kV rms, where U0, U and Umare as defined in IEC 60502-1 and IEC 60502-2.2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amen